PRESENTATION

ON
MARINE WORKS EXECUTED

BY

GAYATRI PROJECTS LIMITED

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LIST OF MARINE WORKS EXECUTED

Sl.No NAME OF PROJECT NATURE OF YEAR OF
WORK COMPLETION
1 KAKINADA PORT, BREAK Break Water and 1998
WATER (JV Partner) Berths
construction
2 Sea Water Intake & Outfall Dredging, 2013
Pipe Laying (2300 m), Trenching, Pipe
Trenching with Dredging Design, Supply
for 2X660MW, TPCIL & Laying, Scour
Power plant Protection
3 Sea Water Intake & Outfall Dredging, 2014
Pipe Laying (2300 m), Trenching, Pipe
Trenching with Dredging Design, Supply
for 2X660MW, NCCPPL & Laying, Scour
Power plant Protection

11-1-14 Slide 2 Copyright 2012 Gayatri Project Ltd

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PROJECT INTRODUCTION
Thermal Power Tech Corporation Limited (TPCIL), a Joint Venture Company of
Gayatri Projects Ltd., Hyderabad & SembCorp Industries Ltd., Singapore intends
to develop 2 x 660 MW Coal based Independent Power Plant (IPP) at Krishnapatnam,
Muthukur Mandal, SPS Nellore District of Andhra Pradesh, State.
Purpose of the Project:
a) To draw the Make up Water for Condenser CW & Auxiliary CW system for the
Thermal Power plant, including the Feed to the De-salination Plant,
b) To transport & discharge the Plant Effluent water (CW Blow down, De-salination
plant effluent etc.) to the sea, at specified location in Environment friendly manner,
 Client & Owner : Thermal Powertech Corporation India ltd.
 LSTK Contractor : GPL, EPC (Power Projects), Hyd.
 Client Consultant : Parson Brinkerhoff , UK.
 HDPE Pipe Supplier : KWH, Bangkok.

11-1-14 Slide 3 Copyright 2012 Gayatri Project Ltd

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BRIEF DESCRIPTION OF THE SWIO PROJECT

 Sea Water Intake Design capacity : 12,500 CuM/ Hr.,
 Outfall water ( Effluent ) water capacity : 8,500 Cum/Hr.,
 Intake screen arrangement : Multi-screen
 Outfall Diffuser system : Multiport design
 Permanent Buoy Marker : As per IALA std.
Description:
a) The Intake & outfall lines have been made of HDPE pipe lines , SDR 26 , 1600
OD diameter, designed with RCC anchor blocks as per the design calculations of
the On-bottom stability,
b) The system has been designed for drawing water from about 2300 Mtrs away
from the LTL , through Multi-screen Intake headers, made of Duplex stainless
steel, with approach velocity around 0.3 Mtrs. / sec., The sea bed depth at the
point of installation of the Intake screen was 6.4 Mtrs from Chart datam, Anti-
scouring protection with geo-textiles, geo-grids, & gabion had been provided at
the Intake screen.
11-1-14 Slide 4 Copyright 2012 Gayatri Project Ltd
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BRIEF DESCRIPTION OF THE SWIO PROJECT

(contd…)
c) The outfall system has been designed with the Multi-port diffuser to ensure the
diffusion of the effluent water from the plant within 50 mtrs from the discharge.
The multiport diffuser (header) was placed under the natural sea bed , at a CD of
4.2 Mtrs, Anti-scouring protection was placed in the Diffuser,
d) The permanent non-metallic, illuminating marker buoys as per IALA
recommendations has been installed at Intake Screens and Outfall Diffuser
header.
e) Chlorination and Air Blasting System has been installed at the onshore pump
house for chlorine dozing and air blasting at the intake screens . Chlorination
System is designed and installed for continuous dozing of chlorine with 2ppm
and shock dozing of chlorine with 5ppm. Air blasting system is designed and
installed for periodic air burst cleaning of offshore screens.

11-1-14 Slide 5 Copyright 2012 Gayatri Project Ltd

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SWIO - PIPELINE LAYOUT

11-1-14 Slide 6 Copyright 2012 Gayatri Project Ltd

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SWIO – INTAKE STRUCTURE

11-1-14 Slide 7 Copyright 2012 Gayatri Project Ltd

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SWIO – ARRANGEMENT OF OUTFALL DIFFUSER

11-1-14 Slide 8 Copyright 2012 Gayatri Project Ltd

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PROJECT EXECUTION & COMPLETION

 Enabling works, welding of Pipe strings, Casting of Sleeves,
stringing and parking in the pipe parking bay : Aug’2012

 First season Installation : 250 Mtrs double

trench dredging done
March’ 2012

 Offshore Pipeline Trench Dredging Completions : 16th Feb’2013

 Offshore Intake and Outfall Pipeline Installations Completed : 06th Mar’2013

 Offshore Intake Header & Outfall Diffuser Installations : 24th Apr’2013 &
Completed 16th May’ 2013

 Onshore Intake & Outfall Pipeline Installations : Dec’13 & Sep’13

 Back filling of Offshore Excavated Trenches : Dec’2013

 Backfilling of Onshore Excavated Trenches : Jan’2014

 Connecting Intake Pipelines with Pump House Flanges : 20th Dec’13 (PH-2)
& 08th Jan’14 (PH-1)
11-1-14 Slide 9 Copyright 2012 Gayatri Project Ltd
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OFFSHORE
SOIL INVESTIGATION
(BORE HOLES)

11-1-14 Slide 10 Copyright 2012 Gayatri Project Ltd

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INSTALLATION OF TRANSDUCER TO SURVEY BOAT FOR

ECHO SOUNDING (BATHYMETRY)

11-1-14 Slide 11 Copyright 2012 Gayatri Project Ltd

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PROJECT COMPONENTS
 HDPE PIPES & STUBS

 HDG SLIP ON FLANGES & FASTENERS

 ANCHOR BLOCKS

 SACRIFICIAL ANODES

 INTAKE RAISERS AND SCREENS

 OUTFALL DIFFUSER

 BUOY MARKERS

11-1-14 Slide 12 Copyright 2012 Gayatri Project Ltd

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CURING AND STACKING OF ANCHOR BLOCKS CASTED AT SITE

11-1-14 Slide 13 Copyright 2012 Gayatri Project Ltd

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DIFFUSER HYDROTESTING IS BEING DONE @ 2 BAR PRESSURE

11-1-14 Slide 14 Copyright 2012 Gayatri Project Ltd

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MULTI PORTS OF OUTFALL DIFFUSER

11-1-14 Slide 15 Copyright 2012 Gayatri Project Ltd

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DIFFUSER ASSEMBLY

11-1-14 Slide 16 Copyright 2012 Gayatri Project Ltd

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INTAKE HDG RISER & DUPLEX

STEEL SCREEN ASSEMBLY

11-1-14 Slide 17 Copyright 2012 Gayatri Project Ltd

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HDPE PIPES USING BUTT FUSION WELDING

11-1-14 Slide 18 Copyright 2012 Gayatri Project Ltd

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FUSION WELDING DURING STRINGING OPERATION

11-1-14 Slide 19 Copyright 2012 Gayatri Project Ltd

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BUTT FUSION WELDING OF STUB END TO PIPE

11-1-14 Slide 20 Copyright 2012 Gayatri Project Ltd

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SLIP-ON FLANGES CONNECTED WITH BOLTS USING

PNEUMATIC TORQUE WRENCH
11-1-14 Slide 21 Copyright 2012 Gayatri Project Ltd
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LAUNCHING OF 400 MTR STRING IN PIPELINE PARKING

BAY
11-1-14 Slide 22 Copyright 2012 Gayatri Project Ltd
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ANCHOR BLOCKS / SLEEVES INSTALLED TO PIPE STRINGS

11-1-14 Slide 23 Copyright 2012 Gayatri Project Ltd

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EXCAVATOR BARGE DREDGING IN SHEET PILE ZONE

PRIOR TO TOWING OF FIRST STRING

11-1-14 Slide 24 Copyright 2012 Gayatri Project Ltd

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CSD-750 DREDGING NEAR SHEET PILE ZONE

11-1-14 Slide 25 Copyright 2012 Gayatri Project Ltd

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LADDER OF CSD-750 LOWERED AND DREDGING IN PROGRESS

11-1-14 Slide 26 Copyright 2012 Gayatri Project Ltd

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PROFILES - POST TENCHING & PIPELINE LAYING

11-1-14 Slide 27 Copyright 2012 Gayatri Project Ltd

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TOWING OF FIRST STRING I-3 (400 MTRS)

11-1-14 Slide 28 Copyright 2012 Gayatri Project Ltd

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TOWING OF 1200 MTRS STRING

11-1-14 Slide 29 Copyright 2012 Gayatri Project Ltd

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BARGE JOINT (1200 MTRS STRING TO 800 MTRS STRING JOINT) ON PIPE
LAY BARGE WITH THE HELP OF Z FRAMES

11-1-14 Slide 30 Copyright 2012 Gayatri Project Ltd

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PIPELINE IS BEING ALIGNED & GUIDED WITH POSITIONING BOATS

11-1-14 Slide 31 Copyright 2012 Gayatri Project Ltd

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END POINT OF INTAKE

STRING@ CH 2220 IS
BEING SUNK

11-1-14 Slide 32 Copyright 2012 Gayatri Project Ltd

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INTAKE RISER WITH DUPLEX STEEL SCREEN AND SACRIFICIAL ANODES

FIXED ON RISER, IS BEING LOWERED ON TO THE INTAKE BLOCKS

11-1-14 Slide 33 Copyright 2012 Gayatri Project Ltd

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ON-SHORE TRENCH EXCAVATION & PIPELINE

INSTALLATION
11-1-14 Slide 34 Copyright 2012 Gayatri Project Ltd
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ON-SHORE CHLORINATION DOZING SYSTEM FOR SEA

WATER INTAKE
11-1-14 Slide 35 Copyright 2012 Gayatri Project Ltd
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KAKINADA PORT

11-1-14 Slide 36 Copyright 2012 Gayatri Project Ltd

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KAKINADA PORT

11-1-14 Slide 37 Copyright 2012 Gayatri Project Ltd

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KAKINADA PORT

11-1-14 Slide 38 Copyright 2012 Gayatri Project Ltd

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KAKINADA PORT

11-1-14 Slide 39 Copyright 2012 Gayatri Project Ltd

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KAKINADA PORT

11-1-14 Slide 40 Copyright 2012 Gayatri Project Ltd

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KAKINADA PORT

11-1-14 Slide 41 Copyright 2012 Gayatri Project Ltd

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THE END

11-1-14 Slide 42 Copyright 2012 Gayatri Project Ltd