A

Presentation On

Presented by:
Mr. Sarang Mangalekar.

Guided By:
Vaibhav Bankar
Assistant Professor
Department of Mechanical Engineering

VIDARBHA INSTITUTE OF TECHNOLOGY, NAGPUR

DEPARTMENT OF MECHANICAL ENGINEERING
Stages of work

Introduction
Problem Identification
Objectives
Literature Review
Methodologies
Concept Review
CAD Drawing
3D CAD Model
FEM Analysis using ANSYS
Optimization with material weight and feasible manufacturability
Validation with comparing different variants results
Solution and selection of best design among all variants and their
results
Introduction
Mine hoist

Hoist by definition means to haul or to raise an object to higher altitudes.

Hoists are mechanical or electromechanical devices used to move an object
from one point to another.
In underground mining a hoist or winder is used to raise and lower
conveyances within the mine shaft. Modern hoists are normally powered
using electric motors. Drum hoists are the most common type of hoist used.
Problem Identification

Heavy drum difficult for commissioning and manufacturing in single body.

Central hub is too heavy for making drive hold to rotate full body with loads.
Optimization can be formed in drum structure to make it little lightweight
without affecting its strength .
Objective

 To make light weight drum which optimised

ultimately drive configuration.
 To make optimised design of rotary drum for mine
hoist with manufacturability and installation
feasibility.
Literature Review
1) "Parametric Design and Finite Element Analysis of Main Shaft of Hoister
Based on Pro/E“ by WANG Jiu-feng, XU Gui-yun, ZHU Jia-zhou,
YANG Yan-chu
2) "Modal Analysis of Mast of Builder′s Hoist Based on ANSYS“ by LUO
Jiman, XING Yan, LIU Dajiang and YUAN Ye
3) "The Study on Mechanical Reliability Design Method and Its Application“
by Yang Yuanfan
4) "Stress Analysis of the Mine Hoist Spindle Based on ANSYS“ by Shuang
Chen and Shen Guo
5) "Mechanical Analysis and Experimental Research of Parallel Grooved
Drum Multi-layer Winding System“ by HuYong and HuJiQuan
Methodologies

 Design of drum and supporting stiffeners.

 To give optional optimised structure design.
 Boundary conditions calculations.
 Behaviour analysis with maximum loading conditions.
 Validation reports in Ansys.
 Manufacturing feasibility.
Inputs for Design

 Boundary conditions : Max. RPM 20

 Maximum Torque : 700 N-m
 Material :: Cast Iron/ Carbon Steel
 Technology of development : Weldment structure,
Welding treatment, Sheet metal components.
 Optimized meshed drum body to be developed
outer Dia. 1300 mm.
Validation Stages

 Design and 3D modeling .

 Mathematical calculations with structural behaviour
loads.
 FEM analysis using Ansys.
 Optimization with material weight and feasible
manufacturability.
 Validation with comparing different variants results.
 Solution and selection of best design among all
variants and their respective results
Concept Review

Comparison between two models

CAD Drawing
3D CAD Model
 Hoist Drum

Guiding
Developed by using Creo Parametric 2.0 Wheels
Proposed work

FEM Analysis using ANSYS

Optimization with material weight and feasible manufacturability
Validation with comparing different variants results
Solution and selection of best design among all variants and their
results
Facilities Available

 R&D lab with 3D printing and project validation center

available in "YD Core Technologies, Pune, Maharashtra,
India".
 Library facilities are available in the Vidarbha Institute of
Technology, Nagpur.
 Also internet facilities available in college.

Expected Date of Completion:- 30th April 2016

 Reference
 WANG Jiu-feng, XU Gui-yun, ZHU Jia-zhou, YANG Yan-chu, "Parametric Design and Finite Element
Analysis of Main Shaft of Hoister Based on Pro/E", (China University of Mining and Technology,
Xuzhou 221008,China.
 LUO Jiman, XING Yan, LIU Dajiang and YUAN Ye, "Modal Analysis of Mast of Builder′s Hoist Based on
ANSYS", (School of Traffic and Mechanical Engineering, Shenyang Jianzhu University, Shenyang
China, 110168;2. SIASUN Robot and Automation Co., Ltd., Shenyang China,110016;3. JIHUA 3523
Special Equipment Co., Ltd., Shenyang China, 110026).
 Yang Yuanfan, "The Study on Mechanical Reliability Design Method and Its Application", International
Conference on Future Electrical Power and Energy Systems, Energy Procedia 17 ( 2012 ) 467 –
472.
 Shuang Chen and Shen Guo, "Stress Analysis of the Mine Hoist Spindle Based on ANSYS", Information
and Computing (ICIC), Fourth International Conference, 2011.
 HuYong and HuJiQuan, "Mechanical Analysis and Experimental Research of Parallel Grooved Drum
Multi-layer Winding System", Wuhan University of Technology, 2013.
 Prof. Sham Tickoo and Prabhakar Singh, "Pro/Engineer (Creo Parametric 2.0) for Engineers and
Designers", Dreamtech Press, Reprint Edition, 2014.
 Zeinkiewiczs O.C, Taylor R.L. “The Finite Element Method”, McGraw-Hill Book Company, 1989.
 Chandrupatla T.R., "Introduction to Finite Elements in Engineering", Prentice –Hall, third edition (2001).
Thank You!!