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A Presentation on

Mumbai Metro Line 3

Ms. Ashwini Bhide


Managing Director
Mumbai Metro Rail Corporation

March, 2017
Structure of Presentation

1) Greater Mumbai and MMR Facts


2) All about MMRC
3) All about Metro Line 3
4) Alignment
5) Financial Aspects
6) Civil Contracts
7) Pre – Construction Phase
8) Environmental & Social Issues
9) Challenges
10) Construction Sequence/Methodology
11) On Going Activities
1. Greater Mumbai and MMR Facts
Greater Mumbai Facts

• 6th largest and the densest city in the world


• Commercial and financial capital of India
• 5% share in India’s GDP
• Contributes over 1/3rd of India’s tax revenues
• The two ports in Mumbai handle 1/3rd of the
country’s total foreign trade
• Shares about 38% and 26% of international and
domestic air traffic respectively
• Accounts for 25% of Industrial Output
Why Metro Rail System for Mumbai

• Trains carry over 6.4 million passengers each day


~ same as population of Israel.

• Suburban rail traffic increased by 6 times while


the capacity increased by only 2.3 times.
Greater Mumbai Facts

Modal Share

52% 36% 12%

• 11 million people travel daily by Public Transport (The share of PT > 85%)
• Many areas in city and suburbs are not served by rail based system
• Rail network expansion failed to keep pace with demand resulting in severe congestion on road
network & Environmental pollution.
• 4000 passengers travel per train against the carrying capacity of 1750 resulting in unbearable
overcrowding.

Mumbai needs an efficient, economical and environment friendly Mass Transit System
Greater Mumbai Facts

Over Crowding

Lets Admit…Current Rail Corridors are unable to service Demands…

International Standards say 6 pass/sqm is “Permitted”..… Mumbai has 12


pass/sq m
Greater Mumbai Facts

Cities Competitiveness is its ability to attract capital, business, talent and visitors..
“…Mumbai is losing out to other cities in an astonishingly large number of categories ..
- The Economist Hot Spots benchmarking the future competitiveness of Cities.

72nd 102nd 88th


in Global Environmental in terms of
Appeal and natural Physical
hazards capital

“Mumbai Metro today is not an Option but a Compulsion…”


2. All About MMRC
Mumbai Metro Rail Corporation Ltd

Objective:
• To provide a rail based mass transit facility to people residing in areas presently
not connected by Suburban Rail System

• To bring in the Metro System within approach distance of 1 km., and

• To provide proper interchange facilities for connecting neighboring areas of


Thane, Navi Mumbai, Vasai, Virar etc.

Mumbai Metro Rail Corporation Limited is a Joint Venture company of Govt. of India
&Govt. of Maharashtra(50:50 JV) is responsible for the implementation of Metro Line-
3 corridor under Mumbai Metro Rail Project.
per State Govt. directives MMRC has been constituted as fully owned company of
MMRDA (registered under provisions of Company Act,
MMRCL Organization
MMRC transformed into a (50:50) JV of Govt. of India and Govt. of Maharashtra.
MMRC shall have 10 Board of Directors;
Chairman, MMRC and 4 Directors nominated by GoI,
Managing Director and 4 Directors nominated by State Govt.
Team experience technical and administrative staff

Chairman MMRC

Sec. MoUD

Govt. of India Govt. of Maharashtra

Nominees Nominees

Director Director Director Director Managing 2 Functional


Director Director Director Director
Director Directors
DRM, WR Full time ACS (Finance) MC, MMRDA PS-I, UDD MC, MCGM Full time
Jt. Sec. (UT), Director (Ele.),
MoUD Jt. Sec. & FA, MoUD DMRC
3. All About Metro
Line 3
Mumbai Metro Master plan
Plans for metro network in Mumbai are
dynamic and there are some changes in the
Master Plan prepared earlier. But, broadly,
metro network of Mumbai will have following
corridors:
1. Versova-Andheri-Ghatkopar (11 km)
2. Charkop-Bandra-Mankhurd (33 km)
3. Colaba-Bandra-SEEPZ (33.5 km)
4. Charkop - Dahisar (8 km)
5. Wadala-Ghatkopar-Teenhath naka
(21km)
6. SEEPZ-Kanjur Marg (7 km)
7. Andheri(E) - Dahisar(E) (18 km)
8. Andheri - Ghatkopar –Mankhurd (16.5
km)
9. Sewri – Prabhadevi (5 km)
Total: 153 KM, Master plan is being
revised by GoM
Mumbai Metro Line 3: Alignment
• 33.5 km (fully underground)
• Stations: 27 (26 U/G+1)
• Completion cost : Rs 23,136 cr
• : USD 3731 Million
• Soft loan (JICA) : 57.2 %
• Contribution – GoI/GoM/Others : 42.8%
• EIRR : 17.93%
• FIRR: 2.71%
• Implementation : 2014 -15 to 2020-21
2021 2030
Ridership 14.0 L 17.0 L
Headway 4.0 min 2.5 min
Coaches 210 330
Mumbai Metro Line 3: Salient Features
• Train Capacity 2500 (6 Coaches @ 8 pax/m2) Design PHPD 42,000
• Stations Designed for 8 Coaches
• Energy Efficient Modern Rolling stock (25 Kv AC traction) with regenerative
braking system
• Platform Screen Doors & Automatic Train Protection
• 90 sec headway (CBTC Signaling)
• 2-level stations provided with Escalators & lifts designed for physically
challenged
• Centralized control of Train Operations World Class standards
• Fully Air conditioned Stations and trains
• Centralized control of train operations .
• ITS for train operation and intermodal integration.
• commercial speed – 35 kmph
Mumbai Metro Line 3: Creating Efficient Connectivity

• Serves six CBDs  ~ 30 Employment


clusters/Govt/Pvt. Offices
• Nariman Point , Cuffe Parade (WTC), Fort,
 ~ 12 Education Institutions
Worli/ Lower Parel, BKC & SEEPZ / MIDC
 ~ 11 Major Hospitals
• Connects areas not served by suburban rail
 ~ 10 Major Transportation
• Nariman Point, Cuffe Parade, Kalbadevi, Hub
Worli, BKC, Airport & SEEPZ/ MIDC  ~ 25 Religious & recreations
• Interchange with existing public transport structures
 ~ 3 million Population in
• CST (CR), Churchgate, Bombay Central (WR),
influence zone
Marol Naka (Line 1), Mahalaxmi (Monorail),
 In Emergencies on Suburban
Mumbai Central (ST) Provide Evacuation
• Airport connectivity
• Domestic Terminal, International
Terminal(T2)
Mumbai Metro Line 3: Project Benefits

Safety & Security Comfort & Reliability


Platform Screen Doors End to End Air Conditioned Travel
Closed Door Cars Higher Frequency 100% Time
Women Safety & Security Adherence
Continuous Surveillance (24X7) Eliminate Peak Hour delays,
Reduced Travel time
No Trespassing possible

Environmental Economic
35% Reduction in traffic (456,771 Repositioning of Mumbai on
less vehicle trips/day) Worldwide competitiveness
Reduced fuel consumption (save Additional Employment During and
243,390 l/day ) After construction
Reduced air pollution (13,182 Improved Productivity
tonnes/yr) & noise pollution
4. Alignment
Alignment – UGC-01 (L&T – STEC JV MUMBAI)
MM3-CBS-UGC-01
Length (m)– 4249.56, Cost – Rs. 2988.53 Cr,
Category – II, MCGM Ward - A

Name of Name of the Road DP/RL Station


station Widdh type
(ft)

Cuffe Parade Captain Prakash 120’ Cut &


Pethe Marg cover

Vidhan Gen. Jagannath 120’ Cut &


Bhavan Bhosale Marg cover

V V Rao Marg 60’

Free Press 90’


Journoul Rd.

Barrister Rajni 120’


Patel Marg

Madam Cama Rd. 120’

Churchgate Jamshedji Tata -- Cut &


Metro Road cover

Hutatma Dadabhai -- NATM


Chowk Nawroji Rd.
Alignment – UGC-02 (HCC - MMS JV)
MM3-CBS-UGC-02
Length (m)– 4049.38, Cost – Rs. 2521.89 Cr, Category –
II, MCGM Ward – A, C, D

Name of station Name of the DP/RL Station


Road (ft) type
CST Metro Mahapalika -- Cut &
Marg cover
Kalbadevi Jagannath 96’ NATM
Shankar Sheth
Rd

Girgaon Jagannath 96’ NATM


Shankar Sheth
Rd

Grant Road Lamington Rd. 120’ Cut &


cover
Alignment – UGC-03 (Dogus - Soma JV)
MM3-CBS-UGC-03
Length (m)– 5059.07, Cost – Rs. 2557.84 Cr,
Category – I, MCGM ward-E, G(S)

Name of Name of the DP/RL Station


station Road Widdh type
(ft)

Mumbai Dr. Anandrao 120’ Cut &


Central (M) Nair Marg cover

Mahalaxmi Sane Guruji Rd. 120’ Cut &


(M) cover

Science Dr. E Moses Rd. 100’ Cut &


Museum cover

Acharya Atre Dr. E Moses Rd. 100’ Cut &


Chowk cover

Worli Dr. Annie Besant 120’ Cut &


Rd. cover
Alignment – UGC-04 (CEC - ITDCEM-TPL JV)
MM3-CBS-UGC-04
Length (m)– 6081.27, Cost – Rs. 2830.10 Cr
Category – II, MCGM Ward- G(N)

Name of Name of the Road DP/RL Station


station Widdh type
(ft)

Siddhi Swatantrya Veer 90’ Cut &


Vinayak Savarkar Marg Cover

Shankar Ghanekar 90’


Marg

Dadar Namdar 90’ Cut &


Gopalkrishna cover
Ghokhale Rd.

Sheetaladevi Lady Jamshedji RL NATM


mandir Marg
Alignment – UGC-05 (J.Kumar – CRTG (JV))
MM3-CBS-UGC-05
Length (m)– 4943.87 Cost – Rs. 2817.02 Cr,
Category – II, MCGM – G(N), H(E)

Name of Name of the Road DP/RL Station


station Widdh type
(ft)

Dharavi Mahim-Sion Link 100’ Cut &


Rd Cover

Bandra (M) BKC Rd 100’ Cut &


Cover

Vidyanagari BKC-F Block Rd 100’ Cut &


Cover
Santacruz (M) WEH -- NATM
Alignment – UGC-06 (J.Kumar – CRTG (JV))
MM3-CBS-UGC-06
Length (m)– 4451.36 Cost – Rs. 2118.40 Cr,
Category – I, MCGM – K (E)

Name of station Stake Holder Station


type

CSIA Domestic Mumbai Cut &


Airport International Cover
Airport Ltd.
(MIAL)
Cut &
Sahar Road Cover

CSIA International Cut &


Airport Cover
Alignment – UGC-07 (L&T – STEC JV MUMBAI)

MM3-CBS-UGC-07
Length (m)– 4157.16 Cost–Rs. 2281.45 Cr.
Category – II, MCGM Ward – K(E)

Name of Name of the Road DP/RL Station type


station Width (ft)

Marol Naka Marol Maroshi Rd. 60’ NATM


MV Rd. (Andheri –Kurla Rd.) 150’

MIDC Rd. No. 7-connecting Marol -- Cut & cover


Maroshi & MIDC Central Rd.

SEEPZ Krantiveer Akhuji Salve Rd. -- Cut & cover


5. Financial Aspects
Project Financing
• Project FIRR is 2.17 % and EIRR is 17.93%. Central Govt. Rs. 2,403 cr
Equity (10.4 %)
• JICA’s loan :Rs.13,235 Cr. in 3 Tranches (@1.40% )
State Govt. Rs. 2,403 cr
• 1st Tranche of loan ¥ 71, billion. Equity (10.4 %)
• Repayment in : 30 yrs (10 yr moratorium) Sub Debt Rs. 1,025 cr
Centre (4.4%)
Sub Debt Rs. 1,615 cr
Completion State (7.0%)
Cost:
Rs 23,136 cr Property Rs 1,000 cr
Development (4.3 %)
• Sub Debt GoI : 50% CT
Stake holder Rs. 777 cr
• Sub Debt from GoM = 1,615 Cr contribution (3.4%)
• 50% of Central Taxes Rs. 679 cr
• Pvt. Land & R&R MMRDA
(2.9%)
• State Taxes excluded : Rs. 806 Cr. Rs. 13,235 cr
JICA
(57.2%)
• AERA approved to charge DF for Rs. 518 Cr
• MIAL to pay for Sahar Road Stn: Rs. 259 Cr
6. Civil Contracts
Mumbai Metro Line 3: Contract packages
Station Names Total in
Contractor/JV Rs. Cr.
Contract No. Address & Contact Length
(km) Cut & Cover NATM
Details

Cuffe Parade
MM3-CBS-UGC–01 L&T – STEC JV MUMBAI 4.2 Vidhan Bhavan Hutatma Chowk 2,988.53
Churchgate
Kalbadevi
MM3-CBS-UGC–02 HCC - MMS JV 4.05 CST Girgaon 2,521.89
Grant Road
Mumbai Central
Mahalakshmi
MM3-CBS-UGC–03 Dogus - Soma JV 5.06 Science Museum 2,557.84
Acharya Atre Chowk
Worli
Siddhi Vinayak
MM3-CBS-UGC–04 CEC - ITDCEM-TPL JV 6.81 Shitaladevi 2,830.10
Dadar
Dharavi,
MM3-CBS-UGC–05 4.95 B.K.C. Santacruz 2,817.02
Vidyanagari,
J.Kumar – CRTG (JV)
CSIA Domestic
MM3-CBS-UGC– 06 4.45 Sahar Road 2,118.40
CSIA International
MIDC
7. Pre-Construction
Phase
Pre-Construction Stages

Stage I: Identification of the Corridor


• Identification of the Corridor from Master Plan
• Detailed Project Report prepared by M/s RITES Ltd. In 2011
• A Complete U/g corridor considering the complex urban environment

Stage II: Administrative Approvals & Notifying


• Project Included in JICA Rolling Plan & Loan Agreement Signing (2011-2013)
• Central & State Cabinet Approval & Gazette Notification (2013-2014)
• Clearances from various ministries & departments (MoUD, MoEFCC, MoCA, MCZMA,
AAI, Indian Railways, PWD, MCGM, Animal Husbandry)
Pre-Construction Stages

Stage III: Pre-Qualification & Tendering


• International Competitive Bidding Procedure
• Two Stage Biding Process (EoI/PQ and RFP/IFB)
• FIDIC Standard form of Contracts are adopted
• FIDIC Conditions Of Contract For Plant and Design-Build - The Yellow Book
• Appointment of General Consultancy (2013-2015)
• Appointment of Civil Contractors
• Pre-Qualification & IFB of Civil Contractors (Sept, 2013- Nov, 2014)
• LoA & Contract Agreement Signing for Civil Works (July, 2016)
• Pre-Qualification & Tendering of Systems & electrical works (2016-2018)
Pre-Construction Stages

Stage IV: Land Acquisition and R&R


• Most of the land to be handed over to the Contractor within 28 days of LoA

Land Permanent Temporary


Requirement
(ha) Govt. Pvt. Govt. Pvt. Total

Land 5.76 0.43 68.62 1.79 76.65


Required
Land in 5.04 0.2 68.24 0.3 73.7
Possession
• Total Govt. Land Required = 73.48 ha; Total Pvt. Land Required = 2.22 ha
• Total Land Requirement (Permanent) = 6.19 ha; Temporary = 70.41 ha;
• 91.15% of land in possession
• MUTP R&R policy applicable to the project PAPs
• Around 2,807 families are affected by project of which 864 were rehabilitated
Muck Disposal Sites

Muck Generation Sources and Quantity


 Project generate – 11.1 Mm3 muck during the construction of Stations, Bored Tunnels.
 7 packages will be generate 75-150 trucks/day comprises of soil and rock spoil .

Abandoned quarries (Govt. owned) have been identified for


muck disposal -
Pkg Muck Disposal Capacity in
Mm3
1 Kalwar, Rahnal, Narpoli, Kariwali 0.90
(Bhiwandi Thane)

2 Mahape MIDC; Ambernath MIDC 0.25+

3 Dhapode (Padghe Thane) 0.73

4 Dhapode, Mankoli, Wehle, Ovale (Padghe 0.73+


Thane)

5 Waliv, Dhaniv (Vasai Thane) 0.54

6 Waliv, Dhaniv & Achole (Vasai Thane) 0.54+

7 Talavali Pise (Kalyan) 1.07


8. Environmental & Social Aspects
Environmental & Social Impact Assessment
Environmental Aspects

• MMRC carried out EIA and SIA conforming to JICA guidelines and revised complying to
alterations in the Project.
o Studies : air quality, noise, ecology, soil, ground water & vibration during and after
construction
o About 1,072 Trees at Stations and Aarey Car Depot are affected

o Project Fully in Compliance with National Environmental laws and regulations

Total Trees to Total Trees to be Total New Total Trees to be


be Cut Transplant Plantation Retain
1074 1727 3222 1090
• MMRC conducted public consultations in April 2012
• Disclosed the EIA & SIA reports as per JICA Policy Guidelines
o Environmental Management Plan (EMP) and monitoring
• Complying to EMP, mandatory condition in the contracts
• Metro rail projects does not attract Environmental Clearance.
Environmental
Environmental & Social Impact Assessment
Aspects

Aarey Depot – Facts vs Misconception

The Depot Site ~ Minimal land

• 30 hectares for Depot out of:


– Total area of 11,687 hectares
of the “green lung”
– total area of 1,287 hectares of
Aarey

• As a Proportion:
– 0.25 % of the total “green
lung” area
– 2.33% of the Aarey Colony
Environmental Measures during Construction

 Work to be carried out within close barricades

 Dust Control measures will be taken

 Tyres of all vehicles coming out of construction site will be washed out

 Muck disposal under covered trucks

 Roads to be cleaned off any construction debris everyday.

 Ground water recharge

 Age of Construction Machineries restricted

 Maintenance of Machineries & Equipment's to control Noise and Air Pollution


Environmental Aspects- Eco Benefit Measures

Ambient Air Quality


Monitoring @ Vidyanagri
Station

Ambient Air Quality


Monitoring @ Vidyanagri
Station
Environmental Aspects- Eco Benefit Measures

Ambient Air Quality


Monitoring @ BKC Metro
Station

Operating Wheel wash to


ensure clean Roads
Social Aspects

• MUTP – R&R Policy, MARCH 1997 (As amended in December 2000)- Eligibility – BSES

Details of PAP Nos. Type of Nos.


Structure
Slum/encroachment 2044 Residential 1866
on Govt. land Commercial 795
Legal title holder on 763 R+C 39
private land Other 107
Total 2807 Total 2807

• PAP involvement through Consultation


• Rehabilitation before Shifting
• Acquisition by negotiation.
• All possible options for transit and permanent rehabilitation.
Social Aspects

• Sate Govt. agreed to handover 4,500 Housing units to MMRC

• Transparent online lottery system for allotment of tenements to PAPs

• Special strategy for Title holders;


• In-situ Rehabilitation with Redevelopment
• Maximum of all schemes available
• Consultative process to follow

• Social & Economic Development initiatives for PAP families; employment oriented Training

• Learnings from World bank project to be applied


Social Aspects: Public Consultation with PAPs

Girgaon & Kabadevi BKC

Nayanagar Sahar Road


Social Aspects: Online System for Tenements allotment
Social Aspects: PR via Social Media

PR Activities
• Public Information Centres being maintained at every site office

• Continuous dissemination of Project updates via Social Media (FB/Twitter)

96 Hr Safety Training – Posted for Public Awareness Hon’ble CM appreciating Group of Citizens

Mumbai Metro Rail Corporation - MMRC @MumbaiMetro3


Social Aspects: PR via Social Media

Project Updates through Social Media

https://www.facebook.com/mmrcmumbai/?fref=ts

https://twitter.com/MumbaiMetro3
9. Challenges
Challenges

The Mumbai city will see such a big scale infrastructure


intervention, spanning 33.5 km in the city, for the first time in
recent history. This is the first project of underground nature
and poses number of challenges:

 Social
 Safety
 Utility Shifting
Engineering & Construction Challenges are being addressed by
adopting Best in Class techniques followed around the world
Challenges: Social (Slum Rehabilitation @ BKC Station)

Prior to Slum Demolition

During Slum Demolition


Challenges: Social (Slum Rehabilitation @ BKC Station)

Barricading/Enforcement
to Avoid Reoccurrence of
Slum

PAP’s are Rehabilitation @ Kurla


Premiere Compound
Challenges: Social (Slum Rehabilitation @ BKC Station)
Utilisation of demolition Sites for Project Activities

Piling Rig in Place for TBM


Launching Shaft @ BKC North

Work area @ BKC Station


Challenges: Social (Slum Rehabilitation @ Nayanagar)
During Slum Demolition

Prior to Slum Demolition


Challenges: Social (Slum Rehabilitation @ Nayanagar)

Barricading/Enforcement
to Avoid Reoccurrence of
Slum

PAP’s are Rehabilitated @ Kurla


Premiere Compound
Challenges: Social (Slum Rehabilitation @ Nayanagar)
Utilisation of demolition Sites for Project Activities

Piling Rig in Place for TBM Launching Shaft @ Nayanagar


Challenges: Social (Rehabilitation @ MIDC)

Prior to Demolition

During Demolition
Challenges: Social (Slum Rehabilitation @ MIDC Station)

Work Area at MIDC site


after rehabilitation

Rehabilitation Offered to
Police Dept. @ Chakala
Challenges: Safety & Risk Management

Continuous Surveillance & Project Monitoring


• Safety Orientation Training for all Skilled & Unskilled workers

• Good Safety Practises


• Inspect work area daily
• Be an observer - stay alert
• Housekeeping, Housekeeping, Housekeeping
• Use your best safety device - THINK
• If you’re not sure - ASK someone!!
• Report Injuries/Incidents/Illnesses
• Report safety issues to the safety committee
• MMRCH gives high priority for Safety and adopts the mechanism for continuous
Safety & Quality control with its dedicated team in GC & CJV
• Identifies all incidents with causes & adopts best practices to avoid recurrence.

• Practices Through Risk Management with dedicated teams in every package.


Challenges: Safety & Risk Management

Continuous Surveillance & Project Monitoring


• 2,000 buildings within the alignment influence zone surveyed & categorized as per
level of vulnerability
• Baseline Readings for Buildings, Vibrations, Noise, Groundwater levels will be taken
before Construction
• Monitoring of Buildings will be carried out on a daily or more frequent basis during
and post Construction
• Special attention will be paid to the Heritage/Historical buildings, Sensitive
Structures.
Challenges: Safety & Risk Management

Inauguration of Safety Month


for UGC-01

Pre-Start Meeting @ MIDC


Challenges: Safety & Risk Management

Maintenance of Work area


with Proper Barricading &
Signages

Demonstration/Training of
Fire Fighting @ CST
Challenges: Utility Shifting

Utility Identification
• Major Utilities Encountered Till Date

Utilities Station Size specifications


Water pipe main Sahar station 2700 mm
Sewer Science Museum 1800mm NP3 RCC Pipe
SWD Science Museum 2X4325X3100 RCC Box
Gas pipe line BKC 300mm dia. Steel Pipe

Tele communication cable Submarine cable for


cable Church Gate, Dharavi International connectivity
Electricity cable Marol Naka 220kv

Electrical SubStation Mahalaxmi, MIDC 11KV


Challenges: Utility Shifting

Utility Mapping Technique (Science Museum)


TCL OFC - 1.5m
BEST 33kV-5 nos–
1.2m BEST 33kV-6 nos– 1.2m+ 3 Vodafone OFC - 1m
BEST 11kV cable
nos 11 Kv -1m
– 1m
Air Tel OFC - 1m

MTNL - 1.5m

TTL OFC - 1.5m

8.56M
BEST LV cable-
0.9m
SWD-
9100X3100mm - BEST 11kV cable-
3.6m 2nos – 1 m

SWD-450mm - 1.9m

As per Tender Drawing


As per actual at site
Challenges: Utility Shifting

Utility Identification @ Identified Utilities @


Sidhivinayak Station BKC Metro
10. Construction
Sequence/Methodology
Construction Sequence and Methodology

 Engineering Investigations

 Tunneling
• TBM
• NATM

 Stations – Cut & Cover


• Bottom up construction Method
• Top down construction Method

 Stations - NATM
Construction Sequence and Methodology:
Engineering Investigations

 Geotechnical Investigation

 Traffic Survey

 Topographical Survey

 Tree Survey

 Utility Investigation

 Building Condition Survey


Construction Sequence and Methodology:
Engineering Investigations

Geotechnical Investigations Traffic Surveys


Min. 6 Boreholes per station Carried at all Station & Diversion
1 Borehole at an interval of 250m locations
2 Borehole for each cross passage TVC & TMC for 12 – 24 hr duration
Rock is identified @ 6-11m on avg Pedestrian Survey @ MP & EP
Bus Route & diversion study done

Topographical Survey Tree Survey


To identify & map Existing features Tree Identification in station areas
Survey Interval @ 10m long. & 5m Application to Tree Authority (under sec
8 of Maharashtra protection & preservation Trees Act 1975)
lat. With 50m influence zone
3 DGPS points per station Approval from Tree Authority
Notifying the affected Trees for
suggestions & objections
Construction Sequence and Methodology:
Engineering Investigations

Utility Investigation

• Utility Survey is done to Identify Utility services

• Various Utilities encountered in ML3


i. Water Pipe lines
ii. Sewer
iii. Storm Water Drains
iv. Electrical Lines
v. Communication Lines
vi. Street Lights

• Utilities are either supported at the current location or diverted


temporarily or permanently
Construction Sequence and Methodology:
Engineering Investigations
Building Condition Survey

• Building Condition Survey is done on buildings lying within 50m from centre
of each Tunnel
• It broadly includes close examination of the building from inside and outside
to capture any signs of distress such as Cracks, Spalling of concrete,
efflorescence, dampness, peeling of plaster and exposed reinforcement.

Vibration Monitoring
Construction Sequence and Methodology: Tunneling

• Tunnelling will be carried out by:

• Tunnel Boring Machines (TBMs): Highly mechanized device which is used


as an alternative to drilling and blasting method to construct tunnels with
circular cross section. 2 main tunnels of 33.5 km each will be done via TBM
tunnelling

• New Austrian Tunnelling Method (NATM): Modern tunnel construction


method where the surrounding rock or soil formation of a tunnel is
integrated into an overall ring like support structure. Will be mainly used
for cross passages.
Construction Sequence and Methodology: Tunneling

Tunneling

1. Cutting wheel 6. Erector


2. Drive Unit 7. Screw conveyor gate
3. Push cylinder 8. Segment handler
4. Air lock 9. Segment crane
5. Screw conveyor 10. Conveyor
Construction Sequence and Methodology: Tunneling

Piling for TBM Shaft

Erection of Cradle
Construction Sequence and Methodology: Tunneling

Lowering of Mid Shield

Lowering of Front Shield


Construction Sequence and Methodology: Tunneling

Lowering of Cutter Head

Lowering of Cutter Head


Construction Sequence and Methodology: Tunneling

General Arrangement of Shaft


Construction Sequence and Methodology: Tunneling

Casting Yard (Precast) with


Tunnel Segments

Tunnel Segments (In-sat view)


Construction Sequence and Methodology: Tunneling

Lowering of Tunnel Segments

Installation of Segments
in Tunnel
Construction Sequence and Methodology: Tunneling

New Austrian Tunnel Method (NATM) of Construction


Construction Sequence and Methodology: Tunneling

NATM Construction Sequence for tunneling by NATM in Rock


Construction Sequence and Methodology:
Stations by Cut & Cover

Stations – Cut & Cover


• Metro Line 3 has 19 Cut & Cover Stations
• 8 station in Type – A & 11 in Type B (Structural Form)
• Method of Construction
• Bottom up construction Method
• Top down construction Method
Construction Sequence and Methodology:
Stations by Cut & Cover
1. Cut & Cover Type A (Cut & cover station box in open space): 1. Cuffe Parade;
2. Vidhan Bhavan (Partly)
3. CST Metro;
4. Siddhi Vinayak
5. CSIA - Domestic
Plan View 6. CSIA - Sahar
7. CSIA - T2
8. MIDC
Cross Section
Bored Bored
Tunnels C&C Tunnels

Longitudinal Section

Bored C & C Box Bored


Tunnels Tunnels

Typical Arrangement for Cut & Cover Station Box in Open Space
Construction Sequence and Methodology:
Stations by Cut & Cover
2. C&C Type B (Cut & cover station box underneath the 1. Churchgate
2. Mumbai Central;
carriageway): 3. Mahalakshmi
4. Science Museum;
Plan View 5. Acharya Atrey Chowk;
6. Worli;
Building Building Building
7. Dadar;
8. Dharavi;
9. BKC;
Bored
Tunnels C & C Box
Bored
Tunnels
10. Vidyanagri;
11. SEEPZ
Carriageway

Building Building Building

Longitudinal Section

Building Building
Building

Bored Bored
Tunnels C & C Box
Tunnels

Typical Arrangement for Cut & Cover Station Box underneath the Carriageway
Construction Sequence and Methodology:
Stations by Cut & Cover (Bottom Up)

Bottom Up Construction:
• Secant piles/ diaphragm wall are installed around the excavation area. King Posts are
done in between.

• Excavation proceeds step by step and strut or anchors provided.

• Slab construction starts upwards with the base slab as the first slab.

• Dewatering is accompanied if required and allowed.


Construction Sequence and Methodology (Bottom Up)
BOTTOM-UP CONSTRUCTION METHOD

Installation of Diaphragm Walls


Construction Sequence and Methodology (Bottom Up)
Traffic deck
King Post Diaphragm
Wall

Complete installation of traffic deck


Complete installation of king post
Complete installation of retaining wall
Construction Sequence and Methodology (Bottom Up)

Excavation from ground level & installation of 1st level strut


Construction Sequence and Methodology (Bottom Up)

Excavation continues & installation of 2nd level strut


Construction Sequence and Methodology (Bottom Up)

Excavation continues to formation level with installation of struts


Construction Sequence and Methodology (Bottom Up)

Construction of base slab


Construction Sequence and Methodology (Bottom Up)

Concourse
Slab

Completion of walls/ columns & concourse slab


Construction Sequence and Methodology (Bottom Up)

Removal of 1st level strut & reinstatement of ground


Construction Sequence and Methodology (Bottom Up)
Construction Sequence and Methodology:
Stations by Cut & Cover (Top Down)
Top-down construction:

• Retaining structure (generally diaphragm wall) is designed and constructed as


permanent load bearing walls of a underground work.
• Top slab is cast near the ground surface level, and excavation is made under the slab
by small sized excavators and continued down forming basement slabs at each level.
• Slabs act as internal bracing to support excavation
• Top down method is preferred in highly populated city centers where horizontal and
vertical displacements of ground are very critical.
Construction Sequence and Methodology (Top Down)
Diaphragm
Wall

Installation of retaining wall


Construction Sequence and Methodology (Top Down)
Traffic deck
Diaphragm
King Post
Wall

Complete installation of traffic deck

Complete installation of king post

Complete installation of retaining wall


Construction Sequence and Methodology (Top Down)

Installation of 1st level strut & excavation to just below the soffit of roof slab
Construction Sequence and Methodology (Top Down)

Construction of roof slab with access openings


Construction Sequence and Methodology (Top Down)

Concourse
Slab

Concourse
Opening

Construction of concourse slab with access openings &


excavation proceeds downwards
Construction Sequence and Methodology (Top Down)

Base
Slab

Construction of Base Slab


Construction Sequence and Methodology (Top Down)

Construction of walls and closing of the access openings


Construction Sequence and Methodology (Top Down)

Removal of 1st Level Strut & Reinstatement of Ground


Construction Sequence and Methodology:
Stations by NATM

Stations – NATM
• Metro Line 3 has 7 NATM Stations in 4 structural forms
• NATM requires less land, but a Costly affair
• Chosen based on the type of locality/land availability/geology
Construction Sequence and Methodology:
Stations by NATM
3. NATM Type 1 (NATM track/platform tunnels at both sides of a central C&C box
provided in the entire length of the station with no track being housed within the
C&C box) :
 Girgaon
Plan View Cross Section

Bored NATM Tunnel Platform Bored


Tunnels Tunnels

C & C Box

NATM Cross
Passages
Bored NATM Tunnel Platform Bored
Tunnels Tunnels

Typical Arrangement of a Cut & Cover Box in the Center and Two NATM Platform Tunnels on
either side of the Box interconnected by Cross Passages
Construction Sequence and Methodology:
Stations by NATM
4. NATM Type 2 (with a C&C box in the entire length of the station, housing one track
within the box width and one NATM track/platform tunnel outside the box):
1. Hutatma Chowk;
2. Grant Road;
3. Shitladevi Temple; Cross Section
Plan View 4. Santacruz
Bored Bored
Tunnels Tunnels

C & C Box

NATM Cross
Passages

Bored NATM Tunnel Platform Bored


Tunnels Tunnels

Typical Arrangement for Cut & Cover Box with One NATM Platform Tunnel outside the Box
Construction Sequence and Methodology:
Stations by NATM
5. NATM Type 3 (Two cut & cover boxes provided at either end of the station
without housing any track within the C&C box and NATM track/platform
tunnels on both sides of C&C boxes – One Station)
Plan View Cross Section
 Marol Naka
NATM Tunnel Platform

Bored Bored
Tunnels NATM Cross Passages Tunnels

C & C Box C & C Box

Bored Bored
Tunnels Tunnels
NATM Tunnel Platform

Longitudinal Section

Bored C & C Box C & C Box Bored


Tunnels Tunnels
NATM Tunnel Platform

Typical Arrangement for Two Cut & Cover Boxes (without Housing Any Track Tunnel) with Two NATM
Platform Tunnels One on Either Side
Construction Sequence and Methodology:
Stations by NATM
6. NATM Type 4 (NATM Station With Cut & Cover Shafts At Either End)
 Kalbadevi Cross Section

Plan View
NATM Tunnel Platform

Bored Bored
Tunnel Tunnel

NATM Tunnel for Services


C & C Box C & C Box

NATM Cross
Passages

NATM Tunnel Platform

Bored Bored
Tunnel Tunnel

Longitudinal Section

Bored C & C Box C & C Box Bored


Tunnels Tunnels
NATM Tunnel Platform

Typical Arrangement for NATM Station With Cut & Cover Shafts At Either End
11. Ongoing Construction
Activities
Ongoing Construction Activities

Barricading of Work Area @


Acharya Aatre Chowk

Geotechnical Investigation @ BKC


Ongoing Construction Activities

Gantry Crane Foundation @


Wadala Casting Yard

Installation of Batching Plant @


Wadala Casting Yard
Ongoing Construction Activities

Cage Lowering @ Nyanagar


TBM Launching Site

Fabrication of Site Office @ CST


Ongoing Construction Activities
Ongoing Construction Activities
To Summarise

The project brings number of benefits and opportunities to


the city
 a safe, efficient, comfortable and state of art modern Metro
system;
 direct connectivity to important destinations;
 Environmental benefits leading to better quality of life;
 Economy benefit (EIRR-17.95%, FIRR 3.2%);
 Employment and Business opportunities as Rs. 23,136 Crores
investments will be made in the project within 5 years;
Thank you for
your
attention

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