Pra Rancangan Pabrik Styrene Butadiene Latex

Kapasitas 18000 Ton/Tahun

Tubagus Luthfi F.
(1141620040)
Tugas Presentasi sebagai
UTS Matkul PPK
Styrene Butadiene Latex
Patent Selection
Patent Example 1 Example 2
Feed Single Split (60:40)
Waktu
8.1 jam 8.1 jam
Reaksi
Reaktor CSTR CSTR
Soap Solution (↓~40%)
Bahan Soap Solution
Secondary Surfactan
Lebih sulit menghilangkan
Lebih mudah
Proses sisa sabun
menghilangkan sisa sabun

Suhu Reaksi 7 – 13 ‘C 7 – 13 ‘C
Reaktor Reaktor
Alat Flash Tank Flash Tank
Stripping Column Stripping Column
Production Capacities

Consumptio Qindao Jieruixin Technology

n Qindao, China
94,185
2000 Ton/Year
TON/2019
Rate : -0.31% Weifang Greatland Chemicals
Export China
32,795 24,000 Ton/Year
TON/2019
Rate : 9.42% JSR Corp Syntethic Rubber
Japan
Import 60,000 Ton/year
6,980
TON/2019
Rate : -1.57%
 Block Flow Diagram
Flow (Kg/hr) :
15 12.3511

Flow (Kg/hr) :
2.1401 17 P: 15 psig
1 T top: 126F T: 120 F
Styrene Tank T bot: 140F

1,3-Butadiene
2
Storage 18 Stripping 16 Vacuum 14 Blowdown
Tank Flow (Kg/hr) : Column T: 90 F FlashTank Tank
3 7.5986
Activator Tank P : 188 mmHg

4
Soap Tank

5 9 10 12 13
Scavanger Tank Mixer Spliter CSTR 1 CSTR 2 Flow (Kg/hr) :
Flow (Kg/hr) : v Flow (Kg/hr) : Flow (Kg/hr) : 22.0899
22.0899 13.4263 13.4263
Modifier Tank T : 7-13'C T : 7-13'C
6 P : 1 atm P : 1 atm
X : 30% X : 60%
Secondary
Surfactan 7
11
Initiator Tank Flow (Kg/hr) :
8 8.6636
T = 7-13 °C
P = 1 atm 10 12
X = 30%
Reactor 1 Konversi (30%)

Komponen Masuk (kg/hr) Keluar (kg/hr) Komponen Masuk (kmol/hr) Keluar (kmol/hr)
Aliran 10 12 Aliran 10 12
Styrene 3.9771 2.7840 Styrene 0.0382 0.0267
Butadiene 8.8970 8.2774 Butadiene 0.1645 0.1530
Activator 0.0033 0.0000 Activator 0.0000 0.0000
Soap 0.3629 0.0000 Soap 0.0012 0.0000
Scavanger 0.0038 0.0000 Scavanger 0.0001 0.0000
Modifier 0.0174 0.0000 Modifier 0.0001 0.0000
Secondary Surfactan 0.0652 0.0000 Secondary Surfactan 0.0002 0.0000
Initiator 0.0143 0.0000 Initiator 0.0001 0.0000
H20 0.0853 0.2917 H20 0.0047 0.0162
SBL - 2.0733 SBL - 0.0131
Total 13.4263 13.4263 Total 0.2091 0.2091
Balanced Balanced
T = 7-13 °C
P=
X = 60%
Reactor 2 Konversi (60%)

Masuk Keluar
Komponen Masuk (kg/hr) Masuk (kg/hr) Keluar (kg/hr) Komponen Masuk (kmol/hr)
(kmol/hr) (kmol/hr)
Aliran 11 12 13 Aliran 11 12 13
Styrene 2.5663 2.7840 2.1401 Styrene 0.0246 0.0267 0.0205
Butadiene 5.7410 8.2774 12.3511 Butadiene 0.1061 0.1530 0.2283
Activator 0.0022 0.0000 0.0000 Activator 0.0000 0.0000 0.0000
Soap 0.2341 0.0000 0.0000 Soap 0.0008 0.0000 0.0000
Scavanger 0.0025 0.0000 0.0000 Scavanger 0.0001 0.0000 0.0000
Modifier 0.0112 0.0000 0.0000 Modifier 0.0001 0.0000 0.0000
Secondary Surfactan 0.0421 0.0000 0.0000 Secondary Surfactan 0.0001 0.0000 0.0000
Initiator 0.0092 0.0000 0.0000 Initiator 0.0001 0.0000 0.0000
H20 0.0550 0.2917 0.3467 H20 0.0031 0.0162 0.0501
SBL - 2.0733 7.2518 SBL - 0.0131 0.0450
8.6636 13.4263 - 0.1349 0.2091 -
Total Total
22.0899 22.0899 0.3440 0.3440
Balanced Balanced
 Komponen Masuk (kg/hr) Keluar (kg/hr) Keluar (kg/hr)
Aliran 14 15 (top) 16 (bot)
Styrene 2.1401 - 2.1401
Butadiene 12.3511 12.3511 -
Activator 0.0000 - 0.0000
Soap 0.0000 - 0.0000
Scavanger 0.0000 - 0.0000
Modifier 0.0000 - 0.0000
Secondary Surfactan 0.0000 - 0.0000
P 188 mmHg Initiator 0.0000 - 0.0000
H20 0.3467 - 0.3467
T 120 F SBL 7.2518 - 7.2518
- 12.3511 9.7387
48.89 C Total
22.0899 22.0899
Balanced
 Komponen Masuk (kg/hr) Keluar (kg/hr) Keluar (kg/hr)
Aliran 16 17 (top) 18 (bot)
Styrene 2.1401 2.1401 -
Activator 0.0000 - 0.0000
Soap 0.0000 - 0.0000
Scavanger 0.0000 - 0.0000
Modifier 0.0000 - 0.0000
Secondary Surfactan 0.0000 - 0.0000
Initiator 0.0000 - 0.0000
H20 0.3467 - 0.3467
SBL 7.2518 - 7.2518
- 2.1401 7.598583834
Temp Top : 130F Total
9.7387 9.7387
Temp Bot : 162F Balanced
P : 15 Psig
TERIMAKASIH