ACCRA GHANA LECTURE MATERIALS The focus of this course will be to provide students with a thorough understanding of how to adopt Information and Communications Technology (ICT) to improve the efficiency of information flow and control in the logistics/supply chain efficiency environment. The course further exposes students to the role of the internet in modern logistics management, as well as the various logistics software's which can be employed to increase efficiency in supply chain. The following topics should be considered: The role of Information Communication Technology
in the Supply Chain
Electronic Data Interchange
Point of Sale Information
Value Added Logistics
Commodity Related Systems
Apart from the ERP-systems, there have been other, revolutionary, developments in the ICT (Information and Communication Technology) industry that have offered more possibilities to logistics than ever before. EDI (Electronic Data Interchange) appeared during the 90’s of the previous century. We will cover this in the next paragraph. EDI has the ability to survive for a long time, but will eventually be overwhelmed by a range of new possibilities. It will not serve the purpose of this module to explain the advantages of each technology as all were created through the clever combinations of advanced technology applications; a process that is currently continually being improved upon. A few of the building blocks are: Internet - a worldwide information infrastructure GPS / Galileo- American and planned European satellite positioning system with location determining capabilities Improved data transmission - any type of data (from reefers to entire B/L’s can be (wireless/glass fibre cable) received verbally, anywhere. RFID-chips- readable and writable chips containing fixed and varying information; the size of a pin-head; costing 5 cents a piece in 2004 Optical scanners - to read barcode information on movable objects Supply chains have always been very vulnerable to damage and robbery. Estimations have indicated that, (measured in terms of sales value) approximately 2% of all produced goods have not been settled eventually. One of the main reasons why large investments are being made in management systems that have new technologies to their disposal, is the expectation that the percentage of what is called “shrinkage” by the Americans, will plummet as a result. EDI entails the electronic exchange of structured information. Details regarding the nature, quantity, etc. of the goods won’t have to be communicated via telephone or fax in this case, but solely via computer. Through EDI, the computers of the sender and the receiver of information have been connected with each other. A data line can now assist the sender in sending standard reports to the receiver’s computer. The receiver will be able to process the dispatched information immediately, which means that it will no longer be necessary to capture the information. Commercial data lines have never been used in an EDI set-up. The arrival of the Internet has seen the return of the electronic infrastructure. EDI itself, however, has not! Too many applications have been created. A distinct example is the electronic declarations that are made at Custom and Revenue Services. These are 100% web-based. Standardisation is performed by the UTC (Uniform Transport Code) Foundation. At the moment attempts are being made to integrate EDI with the ERP-systems and to convert existing EDI’ s into web-based applications, of which there are currently not many around. An extraordinary form of EDI is Electronic Fund Transfer (EFT). Seeing that product ordering is performed electronically, it only makes sense that payment for these orders is done in the same manner. Issues regarding security cause people to be more reserved about EFT, than with other EDI-applications. Electronic Data Interchange has been defined as ‘the application on to application exchange of computer held information in a structural format via a telecommunication network’. In reality, it means that the data passes from an application on one computer in to an application on another computer without printing or manual manipulation. It require structured data – normally in a neutral data standard – to allow further processing. Basically, it permits paperless trading with no boundaries or time zones. As we progress through the 1990s the pattern of world trade will change, with an increasingly global supply chain. Many companies will source components in one part of the world, assemble them in another and sell them yet in another. It is already starting to have a significant macro- economic impact on world trade patterns, a complex process. The development of an effective integrated global supply chain including all the processes involved in the trade and payment cycle has to be carefully planned, predicted and controlled. Traditional management thinking and past based procedures are too slow, error prone and inflexible for a global supply chain to operate competitively. This is exemplified when one bears in mind some 11 – 14 participants are involved in any single export/import process. Overall, it embraces : banks - exporter – forwarder – custom – port – customs – forwarder – importer. Planning and coordinating the movement of goods and flow of payment through such a complex system to a predictable level of certainty is virtually impossible without the disciplines which only EDI provides. The use of EDI can provide important cash savings and also enable a company to provide better levels of customer service and gain a competitive edge over its rivals. Looking further ahead companies may look to EDI to provide new business opportunities. The benefit of EDI can be divided in to three areas: strategic; operational; and opportunity. They include the overall functioning of the business and affect the very business the company is undertaking. These can include a faster trading cycle, ‘just in time’ manufacturing, terms of trade being dictated by bargaining power and the need to respond to highly competitive market entrants. Operationally the benefits include reduced costs. These can be split down in to paper and postage bills cut dramatically; a reduction in money tied up in stock; and manual processing costs. There will be improved cash flow, security and error reduction, mainly from the elimination of rekeying or transcribing information from one medium to another and acknowledged receipt. One benefit which is easier to quantify is that as companies insist on EDI trading, a company offering this service will increase its chances of obtaining a wider choice of trading partners. They may even lose them if they do not use EDI. The cost of installing the EDI facility will vary by company and its scale of operations. At the top end of the scale the EDI facility can be integrated in to a complex mainframe computer software system. Installation investment will be high, but it will ideal for a large or multinational company. A small company can get in to EDI by purchasing a PC and an EDI enabling package, or just by buying an EDI enabling package to run its existing PC. Companies must estimate how much of the information typed in to their computer is being entered from another computer printed document. Industry estimates indicate that 70 percent of the data entered comes from another printed document. The possibilities for errors are high. These may simply waste time, but they could end up being very serious with orders made out and goods invoiced in the wrong quantities at the wrong price and being sent to the wrong addresses. By using EDI costs or raising invoices and statements reduce dramatically. As far as payments are concerned the major banks are already invoved. In 1992 the port of Singapore indicated that EDI yielded the following benefits: i. Paper reduction costs 25% ii. Error reduction costs 33% iii. Inventory reduction 23% iv. Improve customer relationships 23% v. Competitive advantage 19% vi. Improved supplier relationship 15% vii.Improved trade facilitation 15% viii.Others 6% Overall the benefits EDI bring to international trade can be summarized as under: 1) The standard messages that are being developed are both for national and international trade. 2) Standard procedures being introduced between seller, buyer, trade related services, customs etc to support implementation of the messages. 3) The hardware, software and network service nationals required are not restricted to national boundaries and should not require to be altered for communication with parties abroad. 4) Language independence is built in through the use of United Nation data elements and international code sets – e.g. terms of payment and deliveries, harmonized coding system for commodities and services, codes for identifying parties and locations etc. 5) The reduction of the paperwork required in cross- boarder trade and across the transport chain. When using EDI, the company is making use of an electronic post office. A system where you send your information to a postbox, which collects its information and sends it on to your customer. So you send the information when you want to and there is no need for you to be directly connected to customer’s computer. This electronic network mailbox is known as the “Network’ There are numerous Value Added Networks (VAN) providers worldwide. The information sent over an EDI system is structured, and the actual structure of the message will depend on which type of business you are in. All the network providers can supply information on specific industries. Once you take the step to get involved, a suitable package can often be provided by your existing systems supplier often working with your current applications. The network providers all have a range of options.EDI reduces the need for large stocks of goods, makes ordering faster, payment faster, generally speeds up the business cycle and provides close relationships between supplies and their customers. An example of EDI is best exemplified by examining one of the Value Added Network (VAN) involved in global freight involving Freight Network Ltd. Recent studies have shown that more 50% of documentary credits are incorrect on first presentation. This results in lost orders, costly delays and lower profits for exporters. EDI helps exporters to eliminate these frustration and expensive errors. Standard documents for exporters and other shippers serving domestic markets can be created more accurately, amendments made more rapidly and the data to be transmitted quickly and reliably. Orders can be fulfilled faster and more cost effectively. Much of the information needed by the freight forwarder already exists on the customer’s computer. Currently forwarders must re-input the information on to their own computer, print out the documents and then dispatch them. The creation of additional documents involves re- inputting much of the data that already exists. In addition, errors often require documents to be re- created adding to the waste of time and money. EDI reduces paperwork, expensive telephone calls and wasteful communication costs. Forwarders can receive the essential data from their customers as an electronic message direct to their computers via Freight Network. They can also create their own databases using the Freight Network Software. Either way costly inputting and re-inputting can be eliminated. Existing computerized forwarding systems can be connected to the service both simply and inexpensively. Many of the largest carriers have developed their own EDI systems for the transmission of data internally and for ‘paperless trading’ relationships with their customers. The problem with most customers-based systems is that they require the carrier’s dedicated terminal to be installed in the offices of the shipper or freight forwarder. Many of the carriers have recognized the difficulties involved for all parties in this approach. Freight Network gives carriers the ability to send and receive messages to and from all their customers and suppliers rapidly and easily. It also enables the carriers to use the vital data without re-keying. EDI has grown rapidly on a bilateral basis where buyer and seller agree to exchange standard data electronically between their respective computers. These developments have until now benefited the largest companies. Freight Network makes these vital benefits available to all types of companies and organizations- without them having to invest in expensive computers and software development. It provides its software to forwarders and their customers and associates to enable them to take advantage of the benefit of EDI. Electronic information and transfer provides a competitive edge for domestic and international partners. The messages can easily be created from data already stored on a company’s existing computer system. Alternatively, the messages can be created on a modest personal computer using software supplied free of charge by Freight Network. When the messages is ready for transmission, one dials up the Freight Network system via telephone line and a modem to transmit the messages. The Freight Network computers convert the data in the messages into standard formats and automatically set up the communications according to the destinations provided. The messages is sent to an electronic mailbox or direct to a computer. If the recipient has only a fax or telex machine, the Freight Network computers automatically make the necessary conversation. Nineteen fully operational messages are available
through the network as detailed below:
1. Customer / Freight Enquiry: the exporter, importer of freight forwarder can enquire about any aspect of a future freight movement or service availability. 2. Acknowledgement of Enquiries: the forwarder or carrier sends or receives a customer or freight enquiry message. 3. Quotation Request: a message to enable importer, exporter or forwarder to place a freight quotation request with suppliers of services. 4. Quotation Respond: this enables the forwarder or carrier to respond to a quotation request. 5. Pre-Booking Advice: exporter or forwarder provides provisional details and timing for the cargo, to secure space. 6. Firm booking: exporter or forwarder provides firm booking of freight requirements including detailed instructions for placement of empty equipment and collection when loaded and asks for confirmation by return. 7. Confirmation of booking: forwarder or carrier provides confirmation that space has been booked, and that other arrangements are acceptable. Electronic transfer provides rapid and accurate confirmation to the customer that his booking is accepted. 8. Transport Order: this enables the exporter, forwarder or importer to send a standard message for any type of transport requirement. 9. Shipping Instruction: exporter or forwarder provides final details of goods to be shipped, instruction for handling and documentary requirements. Accurate export cargo shipping instructions sent electronically greatly reduce the risks of error misinterpretation. 10. Bill if lading/House Bill/Waybill: forwarder or carrier provides bill of lading, way bill or house bill details to the customer and other interested parties. Electronic transfer of information provides accurate details to the customer at the earliest opportunity, replacing the paper document. Electronic transfer of the information prior to issue of the negotiable bills documents allows the customer to vet the content against other documentary requirements and make amendments if necessary. 11.Air way Bill: forwarder or carrier provides details to the customer for air movement of goods to destination. 12. Freight Invoice: forwarder or carrier provides details of charges as a summary invoice. Electronic transfer of invoice details allows automation of the payment cycle and, dependent on the terms of trade, allows earlier confirmation by the exporters of charges to incorporated in to the commercial invoice to the buyer. 13. Groupage Manifest: shipping companies, airlines, forwarders or haulers can send the carrier manifest message, irrespective of mode of transport. 14. Confirmation of dispatch: this message confirms time and place of dispatch to the destination. 15. Schedule Charges: forwarders or carrier provides the customer with a schedule of the charges to be made by third parties involved in the movement of the goods. Electronic notification of forthcoming charges gives early advice to the shipper. 16. SAD: exporter, forwarder or carrier, depending on responsibilities allocated in the shipping operation, provides export and/or import details of the customs documentation to customs authorities and/or overseas partners. Electronic transfers of customs documentation provides faster and more accurate clearance to load or to import. 17. Changes in Transport mode movement: forwarder or carrier provides details of any changes in sailing/flight schedules which affect a consignment to the customer. Electronic transfer provides accurate, automated identification of consignment affected as quickly as possible, allowing all parties to check potential implications such as letter of credit expiry. 18. Electronic Mail: use by any party in the transport chain to any other part or relay any other information or instructions not specifically catered for by structured message. 19. Status message: the forwarder, exporter, or importer can establish the status of a consignment at any given time from dispatch to final destination. The growth of EDI and the establishment of international data standards under the EDIFACT organization has led to a new shipping lines EDI initiative EDISHIP. EDISHIP has been formed by ten major lines in order to create the cooperative business environment in which critical mass support for EDI can be achieved. Exporters can electronically interchange information on booking and cargo shipping instructions, as well as receiving bill of lading and invoice data. The opportunity is also available to interchange key data with banks to speed the complete documentary process. EDI facilities are also available to help importers with
and customs clearance routines. The major benefits of EDISHIP initiative include: 1. Reduce paper work, bringing saving in administration costs through less handling of documents. 2. Reduce overheads through elimination of all double handling of information of re-keying of information to the systems. 3. Improved accuracy: the once-only data entry process eliminates the need for repeated checking of information, reducing, error tracing and correction procedures. 4. Faster receipt of information: this can result in saving in terms of lower stock levels in industry, quicker clearance by customs and the speedier production of statistics for government. 5. Speedier invoice/payment cycle, thus presenting opportunities to the seller to reduce borrowing and interest payment on loans made to finance the movement of goods. 6. Greater control of transportation through speedier communication with a reduction in possible delays and subsequent economies. 7. A common type of data transfer based on internationally recognized standards. 8. A more efficient service with faster updating and on- passing of shipping information. 9. More stable relationships between organizations leading to mutually more favorable terms of trade. Most documents in the documentary credit process are capable of being effectively transmitted by EDI, except for the bill of laden, as the document of title function requires an original document to operate effectively. As this function is the basis of security for payment/receipt of goods in the documentary credit process, it is clear that a solution must be be found to this problem before totally electronic trading is feasible. A possible solution is the sea waybill. To conclude our review of EDI in management terms, it yields the following: high management/business profile; ease of management data analysis access; accurate/speed/efficiency; quickens decision-making process; raises international profile and access; high technology; value added benefits; and cost effective. Failure to become involved result in the business or company not being competitive in the market. Tracking and tracing allows a vehicle, load, shipment or article from storage can be followed over a period of time (tracking) and / or recovered (tracing). Information about the status of the shipment and its completion can be relayed to the client in this manner. Tracking and tracing activities are performed using barcodes or “radio frequency tags” for identification and registration purposes, and provides input in respect to stock, delivery and receiving control, as well as checking the location and status. One or the other is communicated, for example, via satellite communication, location systems (GPS), mobile phone or car phone. The most accurate information in respect to customer demand can be obtained from the point of sale: the pay-desk. At present there are so many applications of which the pay-desk should not only be aware of, but also be able to perform an upstream transfer of information regarding a sale in the chain. The production plan and additional stock control can subsequently be managed. This form of stock replenishment is also known as Electronic Replenishment or Automatic Replenishment. It may look simple, but standardisation requires a lot from the players involved in the chain. Everyone should be prepared to make their ERP-system and other stock control systems accessible for this type of data. In reality, only the largest companies have adequate economies of scale to compensate for investment costs.
Software is used for logistics automation which helps the supply chain industry in automating the workflow as well as management of the system. There are very few generalized software available in the new market in the said topology. This is because there is no rule to generalize the system as well as work flow even though the practice is more or less the same. Most of the commercial companies do use one or the other of the custom solutions. But there are various software solutions that are being used within the departments of logistics. There are a few departments in Logistics, namely: Conventional Department, Container Department, Warehouse, Marine Engineering, Heavy Haulage, etc.The software are as follows: Conventional department :CVT software / CTMS software Container Trucking: CTMS software Warehouse : WMS /WCS e.g. SUN, FIFO, LIFO etc Value Added Logistics (VAL) is a relatively new concept for logisticians. Many companies – especially in America – have already been introduced to the basic principle behind the concept some time ago.
VAL can be defined as performing manufacturing
operations in the distribution stage based on customer orders, aimed at making products client- or country specific. The final processing phase in the entire production process is shifted from a production unit to a later stage, i.e. an international distribution centre. At the same time, the decoupling point of orders in the supply chain is often pushed upstream.
A VAL-unit can transform a product’s form, function
and location in an effort to supply it according to production, logistical and service-technical specifications. VAL is basically possible in all production processes that entail compounded products with limited finishing operations. The mass production of soap powder or butter by Unilever will, however, not be considered. The most important reasons for the existence of VAL are locked up in the demands that are increasing in the field of service providing, as well as the maintenance of excellent relations with the competition, which are all aiming for more rapid supply of client-specific products in the end. To put it another way, VAL is offering opportunities to improve effectiveness/productivity, which can be beneficial to all parties. Low amounts of stock on hand, low distribution costs or economies of scale in production and service providing are a few examples of what can be achieved when productivity/effectiveness is improved. Three basic forms of VAL can be roughly distinguished: Value Added Shipment: Re- packing and packaging, labelling, re- conditioning, assembling displays or kits with several products, controlling etc. Value Added Servicing: Technical quality control, sampling, testing, activities
related to customer service;
End- assembly and configuration from separate units, repair of returned goods; examples: final assembly of components to motor cycles in order to reduce transport volumes, insertion of manuals and electrical cords only after order receipt, in order to make the goods customer- / country- specific at the latest moment, in order to reduce inventories. Value Added Shipment is the basic service that companies in the actual distribution branch are offering to which other, more advanced services are added.
Value Added Transformation, relatively seen,
contributes the most to the added value, seeing that the form and function of different products are altered in the process. Apart from the more obvious VAL-services such as warehousing (packaging, module building, total distribution, etc.) - that are actually more suited to the area of transport companies and logistic service providers - training, empowering chain management, financing, technical support advice and telecom-services are examples of activities that may enhance a product or a service. In the development of VAL, both the shipper and the service provider should think pro-actively and should focus on improving the entire supply chain. Sub- optimisation should be prevented; The advantages of VAL need to be proved to the shipper. These advantages will mainly comprise lower stock volumes in the chain, coping with fluctuations, shortened lead times, enhanced customer service, acceleration of information exchange and financial settlement, etc. For many tenderers VAL implies an investment in areas such as marketing, production processes, logistical processes and also information technology, contracts, cooperation agreements, etc.
Trust should develop from both sides. From a birds
eye view, processes can be implemented step by step; for various specialists, cooperation agreements can be composed to encourage joint investments and to eliminate the lack of knowledge of many tenderers. Time is required to organise service providing. It will yield a win-win situation to both shipper and logistical service provider on the medium to long term.
The importance of the time issue should be clearly
tangible between parties during negotiations and they should be prepared to commit themselves and to risk investment. The illustration below shows a general supply chain with the relevant parties, information flows (white arrows), goods flows (red arrows) and inventories (blue triangles). Supplier Manufacturer Wholesaler Retailer User
. Production . . . .
Raw Raw Finished Trade Trade
material material product stock stock The automotive industry differs from the general principles in certain aspects: many production processes are executed parallel (bodies, components, engines, transmissions etc.) and come together in the final assembly; the traditional order process via retail, wholesale to manufacturer, is often by-passed. The approach for the Smart car is described below: Smart cars are built to customer order. The process is as follows: • The customer answers 15 questions; • Software develops a product proposal; • The customer can alter the product with a limited array of options; • The customer orders the vehicle on-line or at a Smart centre; • Production is based on POS data (Point of Sale) • Re. www.smart.com A major item in the supply chain of food products is the traceability of the products. This is requested by authorities in order to safeguard public health. In case of irregularities it must always be possible to remove the products which cause possible danger to human health, due to contamination or other dangers, directly from the supply chain. In this respect 2 EU guidelines are mentioned. All companies in the food industry or food distribution sector are bound by these guidelines. HACCP is a risk analysis & control procedures system on food safety. The system was developed by the US NASA to prevent any hazardous situations for astronauts resulting from foodstuffs.
It comprises the following 7 steps:
(1) Identification of critical control points; (2) Establishment of limit values; (3) Establishment of preventive measures; (4) Establishment of monitoring procedures; (5) Establishment of corrective actions; (6) Establish verification procedures; (7) Keeping records. A critical control point is a point in the production or handling process where hazards for human life from microbiological, chemical or physical contamination can be controlled (=prevented) by adequate countermeasures, e.g. by cooking in the process. The General Food Law is also part of the EU legislation from 2005. The General Food Law can be regarded as an addition to HACCP. One of the main issues is the tracking & tracing of food products, in all phases of production and distribution which had not yet been required in HACCP. The objective is: a faster reaction to food safety incidents. All products should be provided with information of their origin, lot numbers, serial numbers etc. This information should enable rapid, selective removal of the products from the retail points, as well as tackling of the problem at the source, if needed up to the supplier of the raw materials. In this situation, automatic identification systems such as bar-coding or radio frequency identification using computer chips, could improve traceability significantly, reducing required labour at the same time. ISO 22000:2005 specifies requirements for a food safety management system where an organization in the food chain needs to demonstrate its ability to control food safety hazards in order to ensure that food is safe at the time of human consumption. It is applicable to all organizations, regardless of size, which are involved in any aspect of the food chain and want to implement systems that consistently provide safe products. The means of meeting any requirements of ISO 22000:2005 can be accomplished through the use of internal and/or external resources. ISO 22000:2005 specifies requirements to enable an organization: to plan, implement, operate, maintain and update a
food safety management system aimed at providing
products that, according to their intended use, are safe for the consumer, to demonstrate compliance with applicable statutory
and regulatory food safety requirements,
to evaluate and assess customer requirements and
demonstrate conformity with those mutually agreed
customer requirements that relate to food safety, in order to enhance customer satisfaction, to effectively communicate food safety issues to their suppliers, clients and relevant interested parties in the food chain, to ensure that the organization conforms to its stated food safety policy, to demonstrate such conformity to relevant interested parties, and to seek certification or registration of its food safety management system by an external organization, or make a self-assessment or self-declaration of conformity to ISO 22000:2005. The ISO 22000 integrates all HACCP requirements and is in conformity with the ISO 9000 series on quality management systems, so that companies can combine ISO 9001 and ISO 22000 into an integrated quality management system. source: www.iso.org