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Mivan Formwork: Presented By, Sagar D Shah Nirma University
Mivan Formwork: Presented By, Sagar D Shah Nirma University
Presented by,
Sagar D Shah
Nirma University
7/13/20 1
Overview
• Introduction
• Formwork – definition and discussions
• Components and assembly of MIVAN formwork
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• Construction with MIVAN
• Work cycle
• Quality enhancements
• Merits and demerits
• Remedies proposed
• Conclusion and Inference
• Bibliography
2
Introduction
• Concept of ALUMINIUM FORMWORK
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• Developed by MIVAN GROUPS, MALAYSIA
• Good quality construction should not deter the project speed nor should
it be uneconomical
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• Prone to poor quality control
• Support for plastic concrete when placed, till it gains half of its
design strength .
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• Temporary supports and castings
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Formwork - Requirements
• Sufficiently strong enough
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• Construction lines in the formwork should be true
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Load Acting On Formwork
• Self weight, Wet concrete weight, Live load, Impact of
concrete pour, vibrations.
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• Load in bending and shear for frame and joist-370kg/m2.
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MIVAN System
• 3S - SYSTEM OF CONSTRUCTION - Speed, Strength, Safety
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• Walls and slabs are cast in one operation
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• Face or contact surface - 4mm thick plate
• Ribbons 6 mm thick.
• Requires no bracing
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• Fast construction suitable for large magnitudes
• Good quality with accurate dimensions
• System components are durable – repetitive
• Monolithic construction
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• Increased durability
• Lesser number of joints – reduced leakages
• Higher carpet area
• Smooth finishing of wall and slab
• Uniform quality of construction
• Negligible maintenance
• Faster completion, conventional stage-to-stage concreting , schedule for 11
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• Level surveys
• Setting out of formwork
• Control / correction of deviation
• Erect formwork – vertical
• Erect deck formwork 12
• Setting kickers
Checks before Concreting
• Formwork should be cleaned and coated
• Wall formwork erected to the setting out lines
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• Openings are of correct dimensions
• Horizontal formwork are in level
• Deck and beam props are vertical
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vibration
• Bracing at special areas slipping due to vibration
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Post – Concrete Activities
• Strike down wall form
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• Clean, transport and stack formwork
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Software Application For Formwork
• Designed using most optimal panel size , by the use of state-
of-art design software.
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• Incorporates optimum assembly procedure ,economical panel
selection ,hence minimizing capital and operational cost.
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Beam components
Beam Side Panel
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Prop Head
Prop
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Length Deck
Panel
Deck Mid –Beam
Soffit Length
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Deck Prop
Other Components
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External
Corner
Internal Corner
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Rocker
Kicker
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Pin and Wedge System
• Pin
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• Stub
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Formwork Assembly
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23
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25
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Work Cycle
• System for scheduling & controlling the work of other connected
construction trades
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• Deshuttering of the panels – 12 to 15 hrs
• Pouring concrete
4 Day Cycle
• Day 1: erection of vertical reinforcement bars and one side of the
vertical formwork
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• Day 2: erection of the second side of the vertical formwork and
formwork for the slab
• Day 3: fixing reinforcement bars for slabs and casting of walls and
slabs
• Day 4: removal of vertical form work panels after 24hours, props in
place for 7 days, floor slab formwork in place for 2.5 days
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Design Aspect Of Mivan:
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support (requirement)
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Quality Enhancements
• High quality formwork panels - consistency of dimensions
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• Plastering eliminated
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Merits
• Total system forms the complete concrete structure
• Custom designed to suit project requirements
•
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Unsurpassed construction speed
• High quality finish
• Cost effective
• Panels can be reused up to 250 times
• Erected using unskilled labour
• Quality and speed - given due consideration along with
economy
• Low maintenance due to monolithic structure , hence very
cost effective in long run
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Limitations
• Because of small sizes - finishing lines are seen
• Concealed services become difficult
• Requires uniform planning and uniform elevations to be cost
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effective
• Modifications are not possible
• Large volume of work is necessary to be cost effective
• Spacers, wall ties - seepage, leakages during monsoon
• Shrinkage cracks
• High heat of hydration – shear walls
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Remedial Measures
• Wall ties - create holes in wall after deshuttering
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window openings in the walls
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• MIVAN - cost effective and efficient tool to solve problems of the
mega housing project
• MIVAN construction is able to provide high quality construction at
unbelievable speed and at reasonable cost
• Effective technology – India
“Cost is long forgotten, but the quality is
remembered forever”
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Bibliography
• http://en.wikipedia.org/wiki/Formwork
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• http://www.reliancescaffolding.com/Wall-Form-works/form-work.a
sp
• www.mivan.com
• www.mivantelecomms.com/news/?id=42&q
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Thank You
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