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160108b

Millwright

Rim and Face Shaft Alignment

Machine
Alignment

First Period
Figure 1 - Shafts on a common centreline.

© Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998
Figure 2 - Types of misalignment.

© Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998
Figure 3 - Effect of misalignment on bearing life.

© Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998
Figure 4 - Offset Misalignment.

© Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998
Figure 5 - Angular Misalignment.

© Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998
Figure 6 - Misalignment tolerance guide for spacer shafts and disc couplings.

© Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998
Figure 7 - Dial indicators.

© Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998
Figure 8 - Brackets, clamps and bars.

© Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998
Figure 9 - Pipe strain check.

© Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998
Figure 10 - Mounting foot details.

© Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998
Figure 11 - Jacking bolts.

© Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998
Figure 12 - Commercial shims.

© Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998
Figure 13 - Soft foot conditions.

© Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998
Figure 14 - Special shims.

© Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998
Figure 15 - Soft foot check using foot dial.

© Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998
Figure 16 - Soft foot check using rim dial.

© Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998
Figure 17 - Dial arrangement for rim and face alignment.

© Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998
Figure 18 - Shaft and coupling run-out.

© Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998
Figure 19 - Radial dial bar sag at 12 o'clock position.

© Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998
Figure 20 - Radial dial bar sag at 6 o'clock position.

© Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998
Figure 21 - Measurement of dial bar sag.

© Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998
Figure 22 - Dial bar clamp.

© Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998
Figure 23 - Axial dial bar sag.

© Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998
Figure 24 - Measurement of offset misalignment.

© Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998
Figure 25 - Tools for measurement of angular misalignment.

© Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998
Figure 26 - Misalignment measurement using dial indicators.

© Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998
Figure 27 - Processed TIRs in mils.

© Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998
Figure 28 - Rim and face vertical alignment formula.

© Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998
Figure 29 - Example 1: Vertical alignment.

© Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998
Figure 30 - Example 2: Vertical alignment.

© Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998
Figure 31 - Corrected readings.

© Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998
Figure 32 - Rim and face horizontal alignment formula.

© Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998
Figure 33 - Example 1: Horizontal alignment.

© Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998
Figure 34 - Example 1: Horizontal alignment - corrected for zero.

© Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998
Figure 35 - Example 2: Horizontal alignment.

© Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998
Figure 36 - Corrected readings for perfect alignment.

© Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998
Figure 37 - Uncorrected readings for perfect alignment.

© Her Majesty the Queen in Right of the Province of Alberta by the Minister of Advanced Education. 1998

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