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9.1 Introduction
9.2 Vibration Nomograph and Vibration Criteria
9.3 Reduction of Vibration at the source
9.4 Balancing of Rotating Machines
9.5 Whirling of Rotating Shafts
9.6 Balancing of Reciprocating Engines
9.7 Control of Vibration
9.8 Control of Natural Frequencies
9.9 Introduction of Damping
9.10 Vibration Isolation
9.11 Vibration Absorbers
Example 9.1
Helicopter Seat Vibration Reduction
The seat of a helicopter, with the pilot, weights 1000N and is found to
have a static deflection of 10 mm under self-weight. The vibration of
the rotor is transmitted to the base of the seat as harmonic motion
with frequency 4 Hz and amplitude 0.2 mm.
a) What is the level of vibration felt by the pilot?
b) How can the seat be redesigned to reduce the effect of vibration?
Example 9.1
Helicopter Seat Vibration Reduction
Solution
k 105
Natural frequency = ωn = 31.3209 rad/s 4.9849 Hz
m 101.9368
4.9849
Frequency ratio = r = 1.2462
n 4.0
Y
Amplitude of vibration felt by pilot: X
1 r 2
where Y is the amplitude of base displacement
Example 9.1
Helicopter Seat Vibration Reduction
Solution
0.2
X 0.3616 mm
1 1.2462 2
Example 9.1
Helicopter Seat Vibration Reduction
Solution
amax 10 mm/s 2 2f X 8
2 2
X 0.01583 mm
X 0.01583 1
or r 3.6923
Y 0.2 1 r 2
8 k
n 6.8068 rad/s
3.6923 3.6923 m
m 101.9368 kg k 4722.9837 N/m
•
Some sources cannot be eliminated e.g. turbulence, engine
combustion instability, road roughness X
• Single-Plane Balancing
Rotate the disc and let it come to rest. Mark the lowest point.
Repeat a few times.
• Single-Plane Balancing
• Single-Plane Balancing
a2 a
Measured bearing reactions: F1 mr 2 , F2 1 mr 2
l l
• Single-Plane Balancing
• Single-Plane Balancing
Turn the rotor and fire a stroboscopic light at the same frequency
ω.
• Single-Plane Balancing
Add a known trial weight W to the rotor and repeat the procedure.
The new angle of the marking, φ and the new amplitude Au+w are
noted.
• Single-Plane Balancing
The difference vector AW AU W AU is the unbalance vector due
to trial weight W.
AW AU2 AU2 W 2 AU AU W cos
• Two-Plane Balancing
• Two-Plane Balancing
• Two-Plane Balancing
3
Thus m1 = m/3, m2 = 2m/3
Thus any unbalanced mass can be replaced by 2 unbalanced mass
at the end planes.
• Two-Plane Balancing
Vibration analyzer
Replace unbalance weight by UL and UR as shown:
Measure vibration amplitude and phase VA and VB of original
unbalance at A and B
V A AALU L AARU R (9.13)
VB ABLU L ABRU R (9.14)
30 © 2011 Mechanical Vibrations Fifth Edition in SI Units
9.4 Balancing of Rotating Machines
• Two-Plane Balancing
Vibration analyzer
Add known trial weight WL in left plane at known position.
VA AAL U L WL AARU R Eq 9.15
VB ABL U L WL ABRU R Eq 9.16
Subtract Eq. 9.13 and 9.14 from Eq. 9.15 and 9.16:
VA VA VB VB
AAL , ABL
WL WL
• Two-Plane Balancing
Vibration analyzer
Remove WL and add known trial weight WR in right plane at known
position.
VA AAR U R WR AALU L Eq 9.19
VB ABR U R WR ABLU L Eq 9.20
Subtract Eq. 9.13 and 9.14 from Eq. 9.19 and 9.20:
VA VA VB VB
AAR , ABR
WR WR
• Two-Plane Balancing
Vibration
analyzer
Once Aij are known, Eq 9.13 and Eq 9.14 can be solved to find the
unbalance vectors.
ABRVA AARVB ABLVA AALVB
UL , UR
ABR AAL AAR ABL ABL AAR AAL ABR
Rotor can now be balanced by adding equal and opposite weights in
each plane.
BL U L , BR U R
Example 9.2
Two-Plane Balancing of Turbine Rotor
Example 9.2
Two-Plane Balancing of Turbine Rotor
Solution VA 0.260 0.1 i 0.1732
VB 0.16205 0.145 i 0.0676
VA 0.15125 0.086 i 0.1229
VB 0.1230 0.0643 i 0.0766
VA 0.1535 0.1229 i 0.086
VB 0.25160 0.2349 i 0.0855
WL 0.3270 0 i 0.3
WR 0.34180 0.34 i 0
Example 9.2
Two-Plane Balancing of Turbine Rotor
Solution
VA VA 0.186 i 0.0503
AAL 0.1677 i 0.62
WL 0 i 0.3
VB VB 0.0807 i 0.009
ABL 0.03 i 0.269
WL 0 i 0.3
VA VA 0.0229 i 0.0872
AAR 0.0674 i 0.2565
WR 0.34 i 0
VB VB 0.0899 i 0.1531
ABR 0.2644 i 0.4503
WR 0.34 i 0
36 © 2011 Mechanical Vibrations Fifth Edition in SI Units
9.4 Balancing of Rotating Machines
Example 9.2
Two-Plane Balancing of Turbine Rotor
Solution
UL
0.1045 i0.0008 0.0271 i0.0327
0.2347 i0.2397 0.712 i0.0104
0.2565 i 0.1546
UR
0.0436 i 0.0321 0.663 i 0.0785
0.0712 i0.0104 0.2347 i0.2397
0.0875 i 0.1612
Example 9.2
Two-Plane Balancing of Turbine Rotor
Solution
Thus the required balance weights are
BL U L 0.2565 i 0.1546 0.2994 31.0772
BR U R 0.0875 i 0.1612 0.1834 61.5242
• Equations of Motion
• Equations of Motion
Inertia force Fi Elastic force Fe Internal damping force Fdi External damping force Fde mR
where R x a cos t i y a sin t j
Fdi ci x y i y x j
• Equations of Motion
Substitute Fi , Fe , Fdi , Fde into Eq. 9.26:
mx ci c x kx ciy m 2 a cos t Eq 9.32
my ci c y ky cix m 2 a sin t Eq 9.33
These equations are coupled.
Define w as w=x+iy
Add Eq 9.32 to Eq 9.33 and multiply by i:
ci c w kw ici w m 2 aeit
mw
• Critical Speeds
k
n
m
When ω = ωn, rotor undergoes large deflections.
Phase angle
c 1 2 r k c
tan 1 2
tan 2
r , n ,
k m 1 r n m 2 km
46 © 2011 Mechanical Vibrations Fifth Edition in SI Units
9.5 Whirling of Rotating Shafts
• Stability Analysis
p2 p1 p0 0
For this system to be stable,
p2 p1 q q1 q0 0
0 and 2 0
q2 q1 0 p2 p1 p0
0 q2 q1 q0
p2 = -m, p1 = q2 = 0, q1 = ci + c, p0 = k, q0 = -ωci
• Stability Analysis
k c
1 0
m ci
Internal and external friction can cause instability at rotating speeds
above the 1st critical speed.
Example 9.3
Whirl Amplitude of a Shaft Carrying an Unbalanced Rotor
Example 9.3
Whirl Amplitude of a Shaft Carrying an Unbalanced Rotor
Solution
12000 2
Forcing frequency of rotor: 400 1256.6371 rad/s
60
k 40 106
Natural frequency: n 894.4272 rad/s
m 50
1256.6371
Frequency ratio: r 1.4049
n 894.4272
Example 9.3
Whirl Amplitude of a Shaft Carrying an Unbalanced Rotor
Solution
a) Steady-state amplitude: A
ar 2
0.0021.4049 2
1 r 2r
2 2 2
1 1.4049 2 2 2 0.11.4049 2
3.8950 10 3 m 3.8950mm
• Vibrations due to
Periodic variations of gas pressure in cylinder
Inertia forces associated with moving parts
r cos
Resultant torque MQ=FhtanΦ where h
sin
Fr cos
MQ
cos
Torque induced at crank shaft is felt at engine support.
Acceleration of Piston
xP r l r cos l cos
r l r cos t l 1 sin 2
But l sin r sin r sin t
r2
Hence cos 1 2 sin 2 t
l
Substituting into xP ,
r2
xP r l r cos t l 1 2 sin 2 t
l
58 © 2011 Mechanical Vibrations Fifth Edition in SI Units
9.6 Balancing of Reciprocating Engines
Acceleration of Piston
r 1
In general, and 1 1
l 4 2
r2
Hence xP r 1 cos t sin 2 t
2l
r r
or xP r 1 r cos t cos 2t
2l 4l
r
x P r sin t sin 2t
2l
r
xP r 2 cos t cos 2t
l
59 © 2011 Mechanical Vibrations Fifth Edition in SI Units
9.6 Balancing of Reciprocating Engines
F Fy i 0
N
y total
i 1
r 2 2
Fx i m p mc i r 2
cos t i m p i cos 2t 2 i
l
F y i mc i r 2 sin t i
9.78, 9.79
N N N
cos i 0, cos 2 i 0, sin i 0
i 1 i 1 i 1
M z Fx i li 0, M z Fy i li
N N
i 2 i2
Necessary conditions for balancing of moments:
9.82, 9.83
N N N
li cos i 0, li cos 2 i 0, li sin i 0
i2 i 2 i 2
9.10
75 © 2011 Mechanical Vibrations Fifth Edition in SI Units
9.10 Vibration Isolation
Fi t kx t cx t
Fi t mx t k x t y t c x t y t
k m
2 2
2c 2
FT k 2 2c 2
Transmissibility Tr
F0 k m 2 2
2c 2
1 2r
2
where r
1 r 2r
2 2 2
n
Displacement transmissibility
1 2r
2
X
Td
Y 1 r 2r
2 2 2
men2 1 r 2r
2 2 2
X 1 k m1 2 X 2 k F0
X 1k X 2 k m2 2 0
0,
2 2
m1 m2 k
1 2
m1m2
Amplitude of m1 at steady-state:
k m F 2
2
0
X1
k m k m k
1
2
2
2 2
Amplitude of m2 at steady-state:
kF0
X2
k m 1
2
k m2 2 k 2
Force transmitted to structure:
m k 2
F0
Ft m 2 X 2
2 2
k m1 2 k m2 2 k 2
Transmissibility of isolator:
Ft m2 k 2
Tr
F0 k m1 2 k m2 2 k 2
1 m2 1
m1 m2 m1 m1 m2 2
2
1 2
m2 k 2
where ω2 is the natural frequency of the system
Ft decrease as ω2 decrease
Example 9.4
Spring Support for Exhaust Fan
Example 9.4
Spring Support for Exhaust Fan
Solution
Transmissibility = 0.1
2
1 2
n
0.1 2
2
2
1 2
n n
1000 2
Forcing frequency 104.72 rad/s
60
Example 9.4
Spring Support for Exhaust Fan
Solution
k 4K K
Natural frequency: n
m 40 3.1623
Example 9.6
Isolator for Stereo Turntable
Example 9.6
Isolator for Stereo Turntable
Solution
Example 9.8
Isolation from Vibrating Base
Example 9.8
Isolation from Vibrating Base
Solution
1 2
2
1 1
Setting ω=ωn, r
T or 0.1291
2 2 Tr2 1 2 15
k Z X 2
k Z F0
X1
k Z k m km
1
2
1
2
kF0
X2
Z k m1 2 km1 2
99 © 2011 Mechanical Vibrations Fifth Edition in SI Units
9.10 Vibration Isolation
kZ F0
Amplitude of transmitted force: Ft X 2 Z
Z k m1 2 km1 2
Ft kZ
Transmissibility of isolator Tr
F0
Z k m1 2 km1 2
• Shock Isolation
Shock load is a force load applied for less than one natural time
period of the system
Impulse: F F t dt
T
F
Velocity imparted to the mass, v
m
i.e. application of shock load is equivalent to giving an initial
velocity to the system
Initial conditions: x 0 x0 0, x 0 x 0 v
• Shock Isolation
ve nt
Free vibration solution: x t sin d t where d 1 2 n
d
d
cd
where tan
1
k c n
Example 9.11
Isolation Under Shock
Example 9.11
Isolation Under Shock
Solution
Example 9.11
Isolation Under Shock
Solution
Example 9.12
Isolation Under Step Load
Example 9.12
Isolation Under Step Load
Example 9.12
Isolation Under Step Load
Solution
9.11
111 © 2011 Mechanical Vibrations Fifth Edition in SI Units
9.11 Vibration Absorbers
• When the excitation freq coincides with the ωn, the system may
experience excessive vibration.
m1 x1 k1 x1 k 2 x1 x2 F0 sin t
m2 x 2 k 2 x2 x1 0
Amplitude of masses:
X1 2 m 2k
2
F0
k1 k2 m1 2 k2 m2 2 k22
k 2 F0
X2
k1 k2 m1 2 k2 m2 2 k22
We want to reduce X1. Thus set numerator of X1 to zero.
k2 k
2 , 2 12 1
m2 m1
114 © 2011 Mechanical Vibrations Fifth Edition in SI Units
9.11 Vibration Absorbers
At X1=0, ω= ω1, k1 F0
X 2 st
k2 k2
4 2
2
2
m 2
1 1 2 2 1 0
2 1 2 m1 1
Example 9.15
Vibration Absorber for Diesel Engine
Example 9.15
Vibration Absorber for Diesel Engine
Solution
6000
We have f 100Hz or 628.32 rad/s
60
m2 0.31665 kg
k 2 2 m2 628.32 0.31665 125009 N/m
2
Example 9.16
Absorber for Motor-Generator Set
Example 9.16
Absorber for Motor-Generator Set
Example 9.16
Absorber for Motor-Generator Set
Solution k1 k2 m2
1 , 2 ,
m1 m2 m1
1 261.80 rad/s, 2 366.52 rad/s
1 261.80
r1 0.8333
2 314.16
2 366.52
r2 1.1667
2 314.16
2
r12 , r22 1 1 1
2 2
123 © 2011 Mechanical Vibrations Fifth Edition in SI Units
9.11 Vibration Absorbers
Example 9.16
Absorber for Motor-Generator Set
Solution
r14 1
2 2 0.1345
r1
m2
m1 14.8699 kg
0.1345
1 209.44 rad/s
1 209.44
r1 0.6667
2 314.16
124 © 2011 Mechanical Vibrations Fifth Edition in SI Units
9.11 Vibration Absorbers
Example 9.16
Absorber for Motor-Generator Set
Solution
2 2
2 4499.4 rpm, larger than the specified upper limit
k 2 22 m2 314.16 10.3227 1.0188 106 N/m
2
Equations of motion
m1 x1 k1 x1 k 2 x1 x2 c2 x 1 x 2 F0 sin t
m2 x2 k 2 x2 x1 c2 x 2 x 1 0
x
Assume solution: j t X j e it
, j 1,2
Steady-state solutions:
X1
F0 k 2 m2 2 ic2
k m
1 1
2
k 2 m2 2 m2 k 2 2 ic2 k1 m1 2 m2 2
X 1 k 2 ic2
X2
k 2 m2 2 ic2
127 © 2011 Mechanical Vibrations Fifth Edition in SI Units
9.11 Vibration Absorbers
X1
2g 2
g f
2
2 2
1 f 2 f 2 2 f 2
g 2 g
4 2
0
2 2
130 © 2011 Mechanical Vibrations Fifth Edition in SI Units
9.11 Vibration Absorbers
3
2
2
for point A
81
3
3
2
81
optimal 3
X1 X1 2
1
st optimal st max