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10.1 Introduction
10.2 Transducers
10.3 Vibration Pickups
10.4 Frequency-Measuring Instruments
10.5 Vibration Exciters
10.6 Signal Analysis
10.7 Dynamic Testing of Machines and Structure
10.8 Experimental Modal Analysis
10.9 Machine-Condition Monitoring and Diagnosis
5
10.1
© 2011 Mechanical Vibrations Fifth Edition in SI Units
10.1 Introduction
8
10.2
© 2011 Mechanical Vibrations Fifth Edition in SI Units
10.2 Transducers
R / R r L
Resulting change in wire resistance: K 1 2v 1 2v
L / L r L
R1 R3 R2 R4
E V
R1 R2 R3 R4
R1R3 = R2R4
If the leads are connected between pts a and b, R1=Rg, ΔR1,= ΔRg,
ΔR2= ΔR3= ΔR4=0
Rg E
K or E KVr0
Rg Vr0
where Rg is the initial resistance of the gauge.
• Piezoelectric Transducers
Qx kFx kAp x
where k =piezoelectric constant
A =area on which Fx acts
px =pressure due to Fx.
• Piezoelectric Transducers
E=vtpx
v = voltage sensitivity
t = thickness of crystal
Example 10.1
Output Voltage of a Piezoelectric Transducer
Example 10.1
Output Voltage of a Piezoelectric Transducer
Solution
• Electrodynamic Transducers
10.3
22 © 2011 Mechanical Vibrations Fifth Edition in SI Units
10.3 Vibration Pickups
• Bottom ends of spring and dashpot have same motion as the cage
• Y(t) = Ysinωt
mx c x y k x y 0 or
mz cz kz my
mz cz kz m 2Y sin t
• Steady-state solution:
z t Z sin t
Y 2 r 2Y
Z
k m 2 2
c 2 2
1 r 2r
2 2 2
c 1 2 r
tan 1
2
tan 2
k m 1 r
c
r ,
n 2mn
• Vibrometer
Example 10.2
Amplitude by Vibrometer
Example 10.2
Amplitude by Vibrometer
Solution
• Vibrometer
Y 2 sin t
z t n2
1 r 2r
2 2 2
1
If 1,
1 r 2r
2 2 2
• Vibrometer
1
If 0.65< ζ < 0.7, 0.96 1.04 for 0 r 0.6
1 r 2r
2 2 2
Example 10.3
Design of an Accelerometer
Example 10.3
Design of an Accelerometer
Solution 1 Measured value 9.5
0.9684
1 r 2r
2 2 True value
2 9.81
Example 10.3
Design of an Accelerometer
Solution
Damping constant
c 2m n 2 0.011368.8889 0.7253
19.8571 N - s/m
33 © 2011 Mechanical Vibrations Fifth Edition in SI Units
10.3 Vibration Pickups
Example 10.3
Design of an Accelerometer
Solution
r2
If 1, then
1 r 2r
2 2 2
z t Y cos t
34 © 2011 Mechanical Vibrations Fifth Edition in SI Units
10.3 Vibration Pickups
Example 10.4
Design of a Velometer
Example 10.4
Design of a Velometer
Solution
r 2Y
We have z t cos t
1 r 2r
2 2 2
r2 Recorded velocity
R (E.1)
1 r 2r
2 2 2 True velocity
1
Maximum r r (E.2)
1 2 2
Example 10.4
Design of a Velometer
Solution
1
2
1 2 R
2
1 2 1
1 4
2
2
1 2 1 2
1
R
4 4
2 4
Example 10.4
Design of a Velometer
Solution
Example 10.4
Design of a Velometer
Solution
• Phase Distortion
• Phase Distortion
• Phase Distortion
where
2 j
n
tan j 2
, j 1,2,...
1 j
n
42 © 2011 Mechanical Vibrations Fifth Edition in SI Units
10.3 Vibration Pickups
• Phase Distortion
Output of accelerometer:
z t a1 2 sin t 1 a2 2 2 sin 2t 2
43 © 2011 Mechanical Vibrations Fifth Edition in SI Units
10.3 Vibration Pickups
• Phase Distortion
Time lag t is independent of frequency.
2 z t a1 2 sin t a2 2 sin 2t 2
2
10.4
45 © 2011 Mechanical Vibrations Fifth Edition in SI Units
10.4 Frequency-Measuring Instruments
• Stroboscope
10.5
49 © 2011 Mechanical Vibrations Fifth Edition in SI Units
10.5 Vibration Exciters
• Mechanical Exciters
• Mechanical Exciters
• Electrodynamic Shaker
F DIl
10.6
54 © 2011 Mechanical Vibrations Fifth Edition in SI Units
10.6 Signal Analysis
• Spectrum Analyzers
• Bandpass Filter
Response of a filter:
• Bandpass Filter
10.7
61 © 2011 Mechanical Vibrations Fifth Edition in SI Units
10.7 Dynamic Testing of Machines and Structures
• Approaches:
Operational Deflection Shape measurements
Modal Testing
• Modal Testing
10.8
65 © 2011 Mechanical Vibrations Fifth Edition in SI Units
10.8 Experimental Modal Analysis
• Equipment needed:
Exciter to apply known input force
Transducer to convert physical motion into electrical signal
Signal conditioning amplifier
Analyzer with suitable software
• Necessary Equipment
Exciter
Can be an electromagnetic shaker or impact hammer
But often cannot impart sufficient energy and difficult to control direction of
applied force
• Necessary Equipment
Transducer
Piezoelectric transducers most popular
Signal conditioner
Outgoing impedance of tranducers not suitable for direct input into
analyzers.
• Necessary Equipment
Analyzer
FFT analyzer commonly used
• Necessary Equipment
d a0 a1a2 a N / 2b1b1 bN / 2
T
T T
0
x t
N
1
For digital signal, x 2 lim j
N N j 1
Autocorrelation function
1
R t x lim x x t d
T
2
T T 0
1 N n
For digital signal, R n, t x j x jn
N n j 0
x
2
Digital form : S
Nt
Cross-correlation function:
1
Rxf t lim x f t d
T
T T 0
Cross-PSD:
1
S xf Rxf e i d
2
S xx H S ff
2
S fx H i S ff
S xx H i S xf
Coherence function:
S fx S xf S xf
2
S S S S
ff xx xx ff
Example 10.5
Determination of Damping Ratio from Bode Diagram
Example 10.5
Determination of Damping Ratio from Bode Diagram
Example 10.5
Determination of Damping Ratio from Bode Diagram
Solution
Damping ratio:
2 1 10.5 9.6
0.045
2n 210.0
1 r
u
2 1 r
2 2
2
, v
2 1 r
2 2
2
2 2
1 1
u 2 v
4 4
Undamped multi-DOF system: m x k x f
Free harmonic vibration: k m yi 0 i
2
~i t 1 ~ ~i t
x t Xe k m Fe Fe
2 i t
Y K M 2
Y
1 T
Xp
pq pq
Fq
with F j 0; j 1, 2 ,, N ; j q
N yi p yi q
i 1 Ki 2M i
[ ] 1 2 N Y M
1 / 2
N
pq 2
i p i q
i 1 i 2
Damped multi-DOF system: m x c x k x f
N
yi p y i q
pq pq ~
i 1 K i M i i Ci
2
N
pq 2
i
p i q
~
i 1 i 2 i ii
2
pq i H pq i
i p
i q
~
2 i ii2
i
2 2
i p i q
or pq i H pq i
2 ii2
or i p i q 2 ii2 H pq i
10.9
94 © 2011 Mechanical Vibrations Fifth Edition in SI Units
10.9 Machine-Condition Monitoring and Diagnosis
However the overall velocity signal used for comparison may not
give sufficient warning of the imminent damage.
Breakdown maintenance:
Allow the machine to fail and then replace it with a new machine.
Preventive maintenance:
Maintenance performed at fixed intervals.
Condition-based/Predictive maintenance:
Replace fixed-interval overhaul with fixed-interval measurements.
Aural and visual – a skilled technician will listen and see the
vibrations produced by the machine
Statistical Methods
Peak level, RMS level and crest factor may be used as indices to
identify damage.
Statistical Methods
Waveform corresponding to good components will have bell-shaped
probability density curve
First 4 moments of the curve are called the mean, standard deviation,
skewness and kurtosis.
1
Kurtosis is defined as k 4 x x 4
f x dx
Increase in value of kurtosis can be due to machine component failure
• Instrumentation Systems
• Instrumentation Systems