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THERMAL ENGINEERING
2.0 Conduction
• Main Objective of
Conduction
Analysis
– To determine the
temperature
distribution in a
medium
2
Steady versus Transient Heat Transfer
3
2.1 Fourier’s Law of Heat
Conduction
[Derivation of General Conduction Differential Equations]
4
multidimensional heat transfer,
5
Heat Conduction Equation
(Rectangular Coordinates)
• Cartesian Coordinates:
dQ(z+dz)
Z dQx
dz
dQy dQ(y+dy)
Y
dx
X
dy 6
dQ(x+dx) dQz
Heat Conduction Equation
(Rectangular Coordinates)
• Differential volume:
dV dx dy dz
• Heat conduction rate in x-direction (into element):
dT dT
dQx k A k dy dz
dx dx
A
dz
dQx
dy
7
Heat Conduction Equation
(Rectangular Coordinates)
T
f ( x) d Q X k dy dz
x
h dx
d Q x
2
T
f ( x) k dy dz 2 8
x x
Heat Conduction Equation
(Rectangular Coordinates)
T 2T
d Q( x dx) k dy dz k dy dz dx 2
x x
d Qx d Q x
dx
x
• Therefore the net rate of flow in the x-direction is:
T T 2T
d Q x d Q x dx k dydz k dydz k dydzdx 2
x x x
2T
k dx dy dz 2
x
9
Heat Conduction Equation
(Rectangular Coordinates)
• Likewise:
2T
d Q y d Q y dy k dx dy dz 2
y
T
2
d Q z d Q z dz k dx dy dz 2
z
10
Heat Conduction Equation
(Rectangular Coordinates)
11
Heat Conduction Equation
(Rectangular Coordinates)
q dV q dx dy dz
rate of heat
generated
per volume
• The rate of heat storage is:
T T
C p dV C p dx dy dz
t density t
specific
heat rate of
temperatur e 12
change
Heat Conduction Equation
(Rectangular Coordinates)
13
Heat Conduction Equation
(Rectangular Coordinates)
T 2T 2T 2T
CP k 2 2 2 q
t x
y
z Rate of Heat
Rate of Heat Storage Generation
Net Rate of Heat int o element
• Set:
k
~ Thermal diffusivity (i.e. the ratio of
CP heat conduction to heat storage)
14
Heat Conduction Equation
(Rectangular Coordinates)
1 T 2T 2T 2T q
2 2 2
t x y z k
Rate of Heat Storage Rate of Heat
Net Rate of Heat int o element Generation
15
Heat Conduction Equation
(Rectangular Coordinates)
• Special cases:
1) Fourier Equation (no heat generation, q′ =0):
1 T 2T 2T 2T
2 2 2
t x y z
2
T 2
T 2
q=0):
T T/t
2) 2 2 2 0
Poisson Equation (steady state,
x y z k
2T 2T 2T
2 2 2 0
x y z
16
3) Laplace Equation (steady state with no heat generation):
Heat Conduction Equation
(Spherical Coordinates)
z z
T(r,Φ,)
r
x y x y
Φ
17
Heat Conduction Equation
(Spherical Coordinates)
x dΦ y q(r)
r·sin·dΦ
q(Φ+dΦ)
r· dr
q(+d) 18
Heat Conduction Equation
(Spherical Coordinates)
• Differential volume:
dV dr rd r sin d
r 2 d d dr sin
• Heat conduction rate in r-direction (in to element):
T
d Q r k r sin d rd
r·sin
·d Φ
r
A r·d
T q(r)
kr d d sin
2
r 19
Heat Conduction Equation
(Spherical Coordinates)
r·sin
q(r+dr) ·d Φ
d Q r
d Q ( r dr ) Q r dr r·d
r
T
kr d d sin
2
r
T 2
T
dr 2 kr d d sin kr d d sin 2
2
r r
20
Heat Conduction Equation
(Spherical Coordinates)
T T
d Q r d Q ( r dr ) kr d d sin
2
kr d d sin
2
r r
T 2
T
dr 2kr d d sin kr d d sin 2
2
r r
T 2
T
d Q r d Q ( r dr ) k d d dr sin 2r r 2
2
r r
21
Heat Conduction Equation
(Spherical Coordinates)
q()
dr
T
d Q k dr r sin d
r d r·sin·dΦ
A
T
k dr sin d
22
Heat Conduction Equation
(Spherical Coordinates)
q(+d)
dr
d Q r·sin·dΦ
d Q d d Q d
T T 2T
k dr sin d k dr d cos sin 2 d
23
Heat Conduction Equation
(Spherical Coordinates)
T T
d Q d Q d k dr sin d k dr sin d
T 2T
k dr d cos sin d
2
T 2T
d Q d Q d k dr d d cos sin
2
24
Heat Conduction Equation
(Spherical Coordinates)
q(Φ)
r·d
T
d Q k r d dr
r sin dr
k d dr T
sin
25
Heat Conduction Equation
(Spherical Coordinates)
r·d
q(Φ+dФ)
d Q
d Q d d Q d dr
k d dr T k d dr d 2T
2
sin sin
26
Heat Conduction Equation
(Spherical Coordinates)
k d dr T k d dr T
d Q dQ d
sin sin
k d dr d 2T
2
sin
k d dr d 2T
d Q d Q d 2
sin
27
Heat Conduction Equation
(Spherical Coordinates)
T T
C P dV C P r dr d d sin
2
t t
28
Heat Conduction Equation
(Spherical Coordinates)
29
Heat Conduction Equation
(Spherical Coordinates)
T
C P r dr d d sin
2
t
T 2
T
2r sin r sin 2
2
r r
T T
2
2
k dr d d cos sin q r dr d d sin
2
1 T
2
sin 2
30
Heat Conduction Equation
(Spherical Coordinates)
C P T
k t
1
2 T T cos 1 T 1 T
2
1 T q
2 2
2 2 2 2 2 2
r r r sin r r r sin 2
k
k
• Recall: ~ thermal diffusivity
CP
31
Heat Conduction Equation
(Spherical Coordinates)
• Now simplify:
1 T 2 T 2T cos 1 T 1 2T
2 2 2 2
t r r r sin r r
1 2 T 1 T
r sin
r 2 r r r 2 sin
1 T q
2
r sin
2 2 2
k
32
Heat Conduction Equation
(Spherical Coordinates)
1 T
t
1 2 T 1 T 1 T q
2
r 2 sin 2 2 2
r r r r sin
2
r sin k
33
Heat Conduction Equation
(Cylindrical Coordinates)
• Homework #2
– Derive the equations for cylindrical
coordinates
34
Heat Conduction Equation
(Cylindrical Coordinates)
1 T T 1 T 1 T T q
2 2 2
2 2 2 2
t r r r r z k
1 T
r
r r r
1 T 1 T 1 T T q 2 2
r 2 2 2
t r r r r z k
35
Boundary and Initial Conditions
• Temperature distribution in a medium can be
determined from the solution of appropriate heat
conduction equation. But the solution depends on
the boundaries of the medium.
• For cases in which the medium is time dependent,
conditions at an initial time are also essential.
36
Boundary and Initial Conditions
• The 4 most common boundary conditions are:
1) Constant Surface Temperature:
T(0,t) = Ts
T
Ts
x
T(x,t)
37
Boundary and Initial Conditions
• The 4 most common boundary conditions are:
2) Constant and finite heat flux (heat transfer rate per
unit area, W/m2):
T
T qs
k qs
x x 0 T(0,t)
x
qs
38
Boundary and Initial Conditions
• The 4 most common boundary conditions are:
3) Adiabatic or insulated surface:
T
T
0
x x 0 T(0,t)
x
T(x,t)
39
Boundary and Initial Conditions
• The 4 most common boundary conditions are:
4) Convection surface condition:
T
T
k hT T 0, t
x x 0
x
q
T(x,t)
T∞, h 40
1-D Steady State Conduction
(Example 2.1)
T1
A, k with no energy
generation (q′=0) has the
following boundary
conditions:
X X= 0 ; T(0)= T1
X=0 X=L
• TDevelop
2 the expressions: X= L ; T(L)= T2
1) Temperature distribution T(x) within the slab.
2) Heat flow (Q), through the area (A) of the slab. 41
1-D Steady State Conduction
(Example 2.1)
T ( x) C1 x C2 X
T2X=0 X=L
x 0 T1 C2
x L T2 C1 L T1 T2 T1
T ( x) x T1
T2 T1 L
C1 42
L
1-D Steady State Conduction
(Example 2.1)
dT d T2 T1
T
x T1 T1
A, k
dx dx L
T2 T1
L T2X=0 X=L
X
dT T2 T1 T2 T1
Q kA
kA
dx L R
L
where : R
kA 43
1-D Steady State Conduction
(Analysis Procedure)
2T q
0 2 For: 0 X L
x k 45
1-D Steady State Conduction
(Analysis Procedure)
C1
T2 T1
q
L
L 2k 47
1-D Steady State Conduction
(Analysis Procedure)
q 2 T q
T x x L x T1
2k L 2k
• The temperature distribution T(x) in the slab can
now be found for a known heat generation rate q′(x),
thickness (L), and thermal conductivity coefficient
(k) of the material.
48
1-D Steady State Conduction
(Analysis Procedure)
Q dT
q k
A dx
49
2.2 Thermal conductivity of
materials
50
Thermal conductivity
52
Thermal conductivity
• Thermal conductivity
is temperature
dependent
53
Thermal conductivity
54
2.3 One-dimensional,
steady state heat conduction
through single and composite walls
55
1-D Steady State Conduction
56
Thermal Resistance Method
57
Thermal Resistance Method
(Analysis Procedure)
• If q′(x)=0 (no heat generation) then the rate of flow of heat
energy normal to the area (A) is given by:
T T T
Q kA kA
x L R
L
where : R
kA
• L – Thickness of the slab
• A – Area normal to the direction of heat flow
• K – Thermal conductivity coefficient
• ∆T – Temperature difference (gradient)
• R – Thermal resistance
58
Thermal Resistance Method
(Analysis Procedure)
Potential Difference (V )
Current ( I )
Re sis tan ce ( R)
59
Analogy to Electrical Current Flow
• Eq. 3-5 is analogous to the relation for electric current
flow I, expressed as
V1 V2
I (3-6)
Re
60
Thermal Resistance Method
(Analysis Procedure)
T
T1 1 k, A
dT
q(x) q(x)
2
T2
T2
X
dx
Q Q
T1 T2
L
R
k A
61
Thermal Resistance Method
(Example 2.2)
T1
Q(x)
T2
B
A C
T3
T4
X
Q Q
T1 RA T2 RB T3 RC T4 62
Thermal Resistance Method
(Example 2.2)
Q Q
T1 RA T2 RB T3 RC T4
Q k A A
T2 T1
k A
T3 T2
k A
T4 T3
B C
x A xB xC
x A xB xC
RA ; RB ; RC
kA A kB A kC A
63
Thermal Resistance Method
(Example 2.2)
Q Q
T1 RA T2 RB T3 RC T4
Q
T1 T4
xA xB xC
k A A kB A kC A
T1 T2 T1 T2 1 1
Q Q1 Q2
T1 T2
R1 R2 R1 R2
1
Rtotal (3-29)
1 11 RR
R
t
ot
al=12
(3-31)
R
t
ot
a R
l R
1 2
RR
1 2
65
Combined Series-Parallel Arrangement
The total rate of heat transfer through
the composite system
T1 T
Q
(3-32)
Rtotal
where
R1 R2
Rtotal R12 R3 Rconv R3 Rconv (3-33)
R1 R2
L1 L2 L3 1
R1 ; R2 ; R3 ; Rconv (3-34)
k1 A1 k2 A2 k3 A3 hA3 66
Thermal Resistance Concept- Conduction
Resistance
• Equation 3–3 for heat conduction through a
plane wall can be rearranged as
T1 T2
Qcond , wall
(W) (3-4)
Rwall
• Where Rwall is the conduction resistance
expressed as
L
Rwall ( C/W) (3-5)
kA
67
Thermal Resistance Concept- Convection
Resistance
• Thermal resistance can also be applied to convection
processes.
• Newton’s law of cooling for convection heat transfer
rate (Q conv hAs Ts T) can be rearranged as
Ts T
Qconv
(W)
Rconv
• Rconv is the convection resistance
1
Rconv (C/W)
hAs
68
Thermal Resistance Concept- Radiation
Resistance
• The rate of radiation heat transfer between a surface
and the surrounding
Ts Tsurr
4
4
Qrad As Ts Tsurr hrad As (Ts Tsurr )
Rrad
(W)
1
Rrad (K/W)
hrad As
Q rad
hrad
As (Ts Tsurr )
2
Ts2 Tsurr s surr
T T (W/m 2
K)
69
Thermal Resistance Concept- Radiation
and Convection Resistance
• A surface exposed to the surrounding might
involves convection and radiation simultaneously.
• The convection and radiation resistances are parallel
to each other.
• When Tsurr≈T∞, the radiation
effect can properly be
accounted for by replacing h
in the convection resistance
relation by
hcombined = hconv+hrad (W/m2K)
70
Thermal Resistance Network
• consider steady one-dimensional heat transfer through a plane
wall that is exposed to convection on both sides.
• Under steady conditions we have
or
heat convection = heat conduction = heat convection
into the wall through the wall from the wall
Q h1 A T ,1 T1
T1 T2
kA h2 A T2 T ,2
L
71
Thermal Contact Resistance
72
Multilayer Plane Walls
• In practice we often encounter plane walls that
consist of several layers of different materials.
• The rate of steady heat transfer through this two-layer
composite wall can be expressed through where the
total thermal resistance is
Hot T1 Cold
Fluid Fluid
Tf1, h1 T2 B Tf4, h4
A C
T3
T4
Tf4
L1 L2 L3
X
Tf 1 Tf 4 Tf 1 Tf 4
Qx
1 L1 L2 L3 1 R
h1 A k1 A k 2 A k3 A h4 A
75
Thermal Resistance Method
(Example 2.3)
1 1
U
R A 1 L1 L2 L3 1
h1 k1 k 2 k 3 h4 76
Thermal Resistance Method
(Example 2.4)
T2
T3
T4
Gas Film L Water Film
X
R1,conv
T1 T2 R2 T3 R3, conv T4 78
R1,rad
Thermal Resistance Method
(Example 2.4)
R1,conv
T1 T2 R2 T3 R3 T4
R1,rad
Q T1 T2 T2 T3 T3 T4
q
A R1 R2 R3
79
Thermal Resistance Method
(Example 2.4)
R1,conv
T1 T2 R2 T3 R3 T4
R1,rad
R1,conv
T1 T2 R2 T3 R3 T4
R1,rad
R1,conv
T1 T2 R2 T3 R3 T4
R1,rad
1
R3
h4 A
82
Thermal Resistance Method
(Example 2.4)
R1,conv
T1 T2 R2 T3 R3 T4
R1,rad
• The total resistance is:
R R R1 2 R3
1
1 1
R2 R3
R1,rad R1,conv
F1 2 T T h A
4 4 1
L 1
1 2
1
T1 T2 kA h4 A 83
2.4 One-dimensional,
steady state heat conduction
in cylinders and spheres
84
Radial Systems
r
85
1-D, SS Heat Conduction
(Cylindrical Coordinates)
2T 2T
0, 2 0
• Therefore: 2
z
1 T 1 T 1 T T q 2 2
r 2 2 2
t r r r r z k
86
Ø Ø Ø
1-D, SS Heat Conduction
(Cylindrical Coordinates)
1 T q
r 0
r r r k
d dT q
r r
dr dr k
87
1-D, SS Heat Conduction
(Cylindrical Coordinates)
q g 0
• Solve for T(r), by integrating twice.
dT g0 C1
r
dr 2k r
g0 2
T r C1 ln r C2
4k
88
1-D, SS Heat Conduction
(Cylindrical Coordinates)
T (r ) T2 at r r2
• The other boundary condition will be at the center
(r=0) where the temperature is symmetric, such that:
dT (0)
0 at r 0
dr 89
1-D, SS Heat Conduction
(Cylindrical Coordinates)
T (0) T0 at r 0
90
1-D, SS Heat Conduction
(Example 2.5)
T1 q 0
r2
Qcond 2 L k
T1 T2
ln 2
r 93
r1
1-D, SS Heat Conduction
(Example 2.5)
T1 T2
Qcond
RA
Thermal
ln 2
r Resistance
r1
RA
2 L k1
94
1-D, SS Heat Conduction
(Example 2.6)
• Composite layers
C
B
A
rA
rB TA
TB
rC TC
TD
96
rD
1-D, SS Heat Conduction
(Example 2.6)
Tf 1 Tf 2
Q r
ln r ln rC
ln rD
1
B
r r r 1
A
B
C
97
2 rA Lh1 2 k A L 2 k B L 2 kC L 2 rD Lh2
1-D, SS Heat Conduction
(Example 2.6)
Tf 1 Tf 2
Qr
U1 AA T f 1 T f 2 U 4 AD (T f 1 T f 2 )
Rtot
1 ln
rB
ln
rC
1ln
rD
• RWhere:
rA rB rC
tot
2 rA Lh1 2 k A L 2 k B L 2 kC L 2 rD Lh1
98
1-D, SS Heat Conduction
(Example 2.6)
U1 AA U 2 AB U 3 AC U 4 AD R
tot
1
Q r U1 AA T f 1 T f 2
Q r U 4 AD T f 1 T f 2
100
1-D, SS Heat Conduction
(Example 2.6)
• Check
2 r1 L
U1 A1
1 rA
ln
h1 k A
rB
rA
rA
ln
kB
rc
rB
rA
ln
kC
rD
rC
rA 1
rD h2
1
1 1 rA rA 1
ln
2 rA L h1 k A
rB
rA
r
A ln
kB
rc
rB
r
A ln
kC
rD
rC
rD h2
101
1-D, SS Heat Conduction
(Example 2.6)
1
U1 AA
1 ln
rB
rA
ln rrBc
ln
rD
1
rC
2 rA L h1 2 Lk A 2 Lk B 2 LkC 2 rD Lh2
1
Rtot Correct !
102
1-D, SS Heat Conduction
(Example 2.7)
r2 103
1-D, SS Heat Conduction
(Example 2.7)
dT
at r 0; 0
dr r2
at r r2 ; T T2
1 T 1 T 1 2T 2T q
r 2 2 2
t r r r r z k
Ø, steady state Ø, 1-D Ø, 1-D 104
1-D, SS Heat Conduction
(Example 2.7)
1 T q
r 0
r r r k
• Integrating twice:
T q
r r dr
r k
T q r C1
r 2k r
q r 2
T (r ) C1 ln(r ) C2
4k 105
1-D, SS Heat Conduction
(Example 2.7)
dT
atr0, 0
dr 0
dT q C
r 1 0
dr 2k r
C1 0
q 2
T r C1 ln r C2
4k
q 2 q r22
r T2
4k 4k
2
r
2
q r2
1 T2
4k r2
107
1-D, SS Heat Conduction
(Example 2.7)
dT q r q r
q k k
dr 2k 2
• The temperature T(0) at r= 0 is:
q r
2 r
2
T 0 2
1 T2
4k r2
2 10 m3 0.01 m
8 W
100 C 350 C
4 20 mC
W
108
1-D, SS Heat Conduction
(Example 2.7)
q (r2 )
q r2
2 10
8 W
m3
0.01 m
10 6 W
m2
2 2
109
1-D, SS Heat Conduction
(Example 2.8)
r1 =3 cm
k= 15 W/(m·ºC)
110
r2 =5 cm
1-D, SS Heat Conduction
(Example 2.8)
Tf2= 100 ºC
• Since there is no heat h= 400 W/(m2·ºC)
generated in the r1 =3 cm
cylinder, it is more Q conv k= 15 W/(m·ºC)
convenient to Q csolve
ond
the r2 =5 cm
problem using the
thermal resistance
method.
T1 T2 Tf2
ln r2
r1 1
2 k L 2 r2 Lh 111
1-D, SS Heat Conduction
(Example 2.8)
T1 T2 Tf2
ln 2
r
r1 1
2 k L 2 r2 Lh
T1 T f 2
Q 0 q 0 A q 0 2 r1 L 1
2kL ln
r2
r1
1
2r2 Lh2
• Also:
T1 T2 T2 T f 2
q 0 2 r1 L 1
A 2 k L ln r2
r1 1
2 r2 L h2
112
1-D, SS Heat Conduction
(Example 2.8)
T2 T f 2
q 0 r1
r2 h2
r1
T2 q 0 Tf 2
r2 h2 113
1-D, SS Heat Conduction
(Example 2.8)
• Solving:
r1
T2 q 0 T f 2
r2 h2
10 5 W
m2
0.03 m
0.05 m 400 W
100C 250C
m 2 C
r1
T1 q0 k ln
T
r2
r1 2
0.03 m 0.05 m
10 5 W
m2
ln
250
C 352.2
C
15 m C 0.03 m
W
114
1-D, SS Heat Conduction
(Spherical Coordinates)
x y 115
1-D, SS Heat Conduction
(Spherical Coordinates)
• Separating variables:
r2 T2
Q r dr
4 r r 2 T k(T ) dT
1 1 function of T
f (T )
• Assuming constant k and integrating
Qr 1 r2
r 1
r k T2 T1
4
116
1-D, SS Heat Conduction
(Spherical Coordinates)
4 k T2 T1 r1 r2
Qr
1
r1 1
r2 4 k
r2 r1
T1 T2
T2 T1 where: 1 1 1
Qr
R
R 4 k r1 r2
117
1-D, SS Heat Conduction
(Spherical Coordinates)
• The equation for the rate of heat transfer can also be done by
simplifying the heat equation for spherical coordinates, which is
recalling:
1 T 1 2 T 1 T 1 T q 2
2 r 2 2 sin 2 2 2
t r r r r sin r sin k
0, steady 0, 1D 0, 1D
state
0, no heat
generation
2 T
r 0
r r
118
1-D, SS Heat Conduction
(Spherical Coordinates)
• Integrate twice:
2 T
r
r
0
r
2 T
r 0 dr C 1
r
C1
dT r 2 dr
C1
T C2 119
r
1-D, SS Heat Conduction
(Spherical Coordinates)
at r r2 :
C1
T2 C2
T1 C2 r1 C2 r2
r2 r2
r2T2 r1T1 r1 r2
C2 ; C1 T2 T1
r2 r1 r2 r1 120
1-D, SS Heat Conduction
(Spherical Coordinates)
C1
T C2
r
r2 r1 r2T2 r1T1
T1 T2
r r2 r1 r2 r1
T1r2 r T2 r2 r r2T2 r1T1
r r2 r1 r r2 r1 r2 r1
T1 r1 r2 r r1 T2 r r2 r1 r2
r r2 r1 r r2 r1
r1 r2 r r2 r r1
T1 T2
r r2 r1 r r2 r1 121
1-D, SS Heat Conduction
(Spherical Coordinates)
2 dT
Qr Aq r 4 r k
dr
2 C1
4 r k 2
r
k r2 r1
4 r 2
2
T2 T1
r r2 r1
r2 r1
4 k T2 T1
r2 r1 122
1-D, SS Heat Conduction
(Spherical Coordinates)
x y 123
Critical Thickness of Insulation
• Consider a tube, cable, or wire dissipating heat from
the outer surface into the surrounding air by
convection.
• It is covered by a layer of insulation to minimize heat
loss. In many cases, the thermal resistance offered
by a metal tube or wire is negligibly small in
comparison to the insulation.
124
Critical Thickness of Insulation
• The tube wall temperature (To) is nearly the same as
the fluid. T,h o o
insulation
insulation ri
ri
Ti ro Ti
ro
125
(a) Rod or Wire (b) Pipe
Critical Thickness of Insulation
• For a single layer of insulation material, the heat
transfer rate is given by:
Ti To Ti T
Qr
Ri Ro 1
2 kL ln
ro
ri 1
2 ro Lho
126
Critical Thickness of Insulation
T T
Qr 1
i o
2 kL
ln ro
ri
1
2 ro Lho
Ri Ro
R Rtot
Rcond
(Rises with thickness)
Rconv
(Sinks with thickness)
ro,crit r 128
Critical Thickness of Insulation
dQ r 2 kL Ti To 1 k
0
dr0 k 2
ln ri ho ro ro ho ro
ro 2
1 k k
ro ,crit
ro ho ro2 ho
129
Critical Thickness of Insulation
k
ro ,crit Critical radius
ho of insulation
131
Function of Fins
• Finned surfaces are commonly used to enhance the
heat transfer from a surface by increasing the surface
area.
Q conv h As Ts T
132
Function of Fins
133
(a) Unfinned (b) Finned
Types of Fins
134
Fin Heat Transfer
• The fin is cooled along its surface by a fluid
temperature T. The temperature distribution relation
through the fin can be developed by performing an
energy balance.
Rate of
Rate of Rate of
heat flow by
heat flow by heat flow by +
conduction into = conduction out
convection from
surface between
element x of element x+dx
x and x+dx
135
Fin Heat Transfer
137
Fin Heat Transfer
• If k and h are uniform, the energy generation can be
simplified further to:
T T
kA kA T dx h Pdx T T
x x x
2T
kA 2 h P T T 0
x
T hP
2
T T 0
x 2
kA
138
Fin Heat Transfer
• Let:
x T x T
hP
m 2
kA
d 2
2
m x 0
2
dx
• This is known as the 1-D fin equation for fins of
uniform cross-section.
139
Fin Heat Transfer
x T x T C1e C2 e
mx mx
140
Fin Heat Transfer
(Example 2.9)
Base (b)
x
m 0 m 0
b Tb T C1e C2 e
C1 C2 141
Fin Heat Transfer
(Example 2.9)
143
Fin Heat Transfer
(Example 2.9)
d
h L k
dx xL
h C1e mL C2 e mL k m C1e mL C2 e mL
• Solving for C1 and C2 (not shown) from these two conditions
obtains:
cosh m L x h
sinh m L x
mk
b cosh mL h
mk sinh mL
144
b~ base
Fin Heat Transfer
• Standardized tables exist which show solutions for
other boundary conditions (also see pg 158-160 in text):
145
Fundamentals of Heat and Mass Transfer, Incropera & DeWitt
Fin Heat Transfer
(Example 2.10)
T
146
Fin Heat Transfer
(Example 2.10)
• Therefore:
C1 0; C2 Tb T
147
Fin Heat Transfer
(Example 2.10)
0
• So:
x C 1 e mx C 2 e mx
b Tb T
Tb
T e mx
Tb T
mx
e
148
Fin Heat Transfer
(Example 2.10)
• Since: T x T
e mx
b Tb T
T x T e mx
Tb T
149
Fin Heat Transfer
(Example 2.10)
• Substituting:
Q fin hP Tb T e dx
mx
hP
Tb T e 0
mx
m
hP
hP
Tb T e e
0
kA
hPkA Tb T 150
Fin Performance
• In the previous calculation, it was assumed that the
fin is sufficiently thin, so substantial temperature
gradients occur only in the x-direction (1-D).
• In most practical fins, the error introduced by this 1-D
approximation is only about 1%.
• The overall accuracy of practical fin calculations will
usually be limited by uncertainties in values of the
convection coefficient.
151
Fin Performance
• Convection is seldom uniform over the entire surface,
as commonly assumed. For severe non-uniform
behavior, it is more appropriate to solve the problem
by numerical finite difference techniques.
• In practical applications, fins may have varying cross-
sectional areas and may be attached to circular
surfaces and solution of the basic differential
equation and mathematical techniques become
tedious.
152
Fin Efficiency
• The effectiveness of a fin in transferring a given
quantity of heat is described by its efficiency.
f
Actual heat transfer rate Q fin
Heat transfer rate without fin Q
fin max
Q fin
hA fin Tb T
153
Fin Performance
• For cases where the fin is very long:
as previously
found
Q fin hPkAc Tb T
long
fin Q fin h A fin Tb T
max
hPkAc Tb T
h P L Tb T Afin
A fin Ab
1 kAc Afin 2 w L w t
L hP 2 w L 154
Fin Effectiveness
• Fins are used to enhance heat transfer. The
performance of fins is expressed in terms of the fin
effectiveness (efin).
Q fin Q fin
Q no fin h Ab Tb T
155
Fin Effectiveness
• Therefore for a very long fin (Ab=Ac):
Q fin
long
fin Q no fin
hPkAc Tb T
hAb Tb T
kP
hAc
156
2.6 Multi-dimensional Temperature
Differences (Finite Difference Methods)
157
Multi-dimensional SS Conduction
Q T
q x k
A x x
Q T
q y k
A y y
• Although temperature is scalar (not a vector), the
heat flux depends on a temperature gradient and is
therefore a vector.
160
Analytical Solution
(2-D Problem)
Qy Q= Qx+Qy
Qx
T(x,y)
isotherm 161
Analytical Solution
(2-D Problem)
isotherm 162
Analytical Solution
(Example 2.11)
2T 2T
2 0
x 2
y
163
Analytical Solution
(Example 2.11)
2 2
2 0
x 2
y
164
Analytical Solution
(Example 2.11)
0, y 0 and x,0 0
L, y 0 and x, W 1
165
Analytical Solution
(Example 2.11)
x, y XY ; X X x
Y Y y
• Substituting into Laplace’s equation yields:
2 2
1 d X 1 d Y
2 2
X dx Y dy
• The variables are separated. Since neither side can
change as x and y vary, both must be equal to a
constant, say l2:
2 2
1 d X 1 d Y
2 2 2
X dx Y dy 166
Analytical Solution
(Example 2.11)
2
d X
2
2
X 0
dx
d 2Y
2
2
Y 0
dy
• Solving them gives:
X A cos x B sin x
Y C e y D e y
167
Analytical Solution
(Example 2.11)
• Substituting:
X Y
A cos x B sin x C e y D e y
• Where A, B, C, D can be evaluated from boundary
conditions.
168
Analytical Solution
(Example 2.11)
1 y 0, x,0 0
A cos x B sin x C D 0
CD0
C D
2 x 0, 0, y 0
A C e y D e y 0
A0
169
Analytical Solution
(Example 2.11)
3 x L, L, y 0
A cos L B sin L C e y D ey 0
A 0
B sin L C e y
B sin L D e 0
y
C D
e y e y
• Since: sinh y
2
BC sin L e ey y
0
BC sin L 2 sinh y 0
2 BC sin L sinh y 0
• This expression is only valid, if l= np , where n=1,2,3 …
L
since sin( np )= 0
L
171
Analytical Solution
(Example 2.11)
X Y A cos x B sin x C e y D e y
2 BC sin x sinh y
n x n y
2BC sin sinh 0
Cn L L
n x n y
Cn sin sinh 0
L L
172
Analytical Solution
(Example 2.11)
n x n y Equation
x, y Cn sin
n 1 L
sinh
L
0
*
• Boundary condition (4) at y= W requires that:
n x n W
x,W 1 Cn sin sinh
n 1 L L
173
Analytical Solution
(Example 2.11)
g x g x dx 0
a
m n mn
• Many functions exhibit orthogonality, including trignometric
functions:
n x n x
sin and cos for 0 x L
L L 174
Analytical Solution
(Example 2.11)
n 1
b b
f x g x dx g x A
a
n
a
n
n 1
n g n x dx
175
Analytical Solution
(Example 2.11)
g x g x dx 0
a
m n mn
Side Note
f x g x dx g x A
a
n
a
n
n 1
n g n x dx
b b
f x g x dx A g
2
n n n ( x)dx
176
a a
Analytical Solution
(Example 2.11)
• Therefore: b
f x g x dx
n
An a
b
n x dx
2
g
Side Note
• If we choose: a
n x
f x 1 and g x sin
L
b
sin L dx
nx
2 1 1
n 1
An a
b
n
L dx
2 nx
sin
177
a
Analytical Solution
(Example 2.11)
2 1 1
n 1
n x
1 sin
n 1 n L
178
Analytical Solution
(Example 2.11)
C n
2 1 1
n 1
n 1, 2 , 3
n sinh n LW
179
Analytical Solution
(Example 2.11)
*
Equation ( ) for q(x,y), then we obtain:
2
x, y
1 1
n 1
n x
sin
sinh ny
L
n 1 n L sinh nLW
• Putting back into terms of temperature (T):
2 1 n 1 1
T x, y T2 T1 sin
n x sinh L
ny
T1
nW
n 1 n L sinh L
180
Analytical Solution
(Example 2.11)
181
Graphical Method
• The Graphical Method has now been superseded by
computer solutions based on numerical methods,
however it may still be used to obtain a first estimate
of the temperature distribution.
183
Analogical Method
• This method refers to situations where 2 or more
phenomena that can be described by the same
equation are mathematically analogous (similar to the
thermal resistance method).
• The variables in the system are called analogues of
the corresponding variables in other systems.
184
Analogical Method
186
Finite Differences
(Numerical Methods)
m – x increment
n – y increment Node
Dx
Dy
b
y
x
187
Finite Differences
(Numerical Methods)
• In the absence of a
m,n+1
heat source or sink in
the system, the rate of Qm,n+1
heat flow toward the
nodal point must be
equal to the rate of m-1,n m, n m+1,n
heat flow from it in
steady state. Qm-1,n Qm+1,n
Qm,n-1
m,n-1
188
Finite Differences
(Numerical Methods)
• In the finite difference method the derivatives are replaced by
differences.
df x f x x f x
lim
dx x 0
x
f(x+Dx)
df x f x x f x
Df
f(x)
dx x Dx
x x+dx189
Finite Differences
(Numerical Methods)
L
x Tm+1
M
Tm
in the x direction Tm-1
m-1 m m+1
m-½ m+½
190
Finite Differences
(Numerical Methods)
m-1/2
dT Tm Tm 1
dx m
1 x Tm-1 Tm
2
m+1/2
dT Tm 1 Tm
dx m
1 x Tm Tm+1
2
191
Finite Differences
(Numerical Methods)
• The 2nd derivative is simply:
d T2 dT
dx m 1 dT
dx m 12
2
dx 2
x
Tm1 Tm Tm Tm1
x
x
x
Tm 1 2Tm Tm 1
x 2
192
Finite Differences
(Numerical Methods)
• Likewise:
d 2T Tn 1 2Tn Tn 1
dy 2
y 2
193
Finite Differences
• Finite Differences of Plane Wall: The 1-D heat transfer
through a plane wall is given by the following
equation. Find the finite difference expression for:
d 2T q
2
0
dx k
• This can be expressed in differential form as:
2T 2T q
2 0 (m-1, n) (m, n) (m+1, n)
x 2
y k
Dy
Dx
• The finite difference
(m, n-1)
formulation is:
• If Dx = Dy then:
q m ,n x 2
Tm 1,n Tm 1,n Tm ,n 1 Tm,n 1 4 Tm ,n
k
• Or since we are considering that k= constant, the heat
flows may all be expressed in terms of temperature
differentials and this same equation can be derived.
dT
Qx kAx
where Ax y 1
dx
dT
Qy kAy
where Ay x 1
dy 196
Finite Differences
(Example 2.12)
Q cond ,up Q m , n 1 k x
Tm,n1 Tm,n
y
Q cond ,down Q m ,n 1 k x
Tm,n1 Tm,n
y 197
Finite Differences
(Example 2.12)
Q m 1,n Q m 1,n Q m ,n 1 Q m ,n 1 q m ,n A 0
xy
• Therefore if Dx = Dy:
• Then:
qm ,n x 2
Tm 1,n Tm 1,n Tm ,n 1 Tm,n 1 4 Tm ,n
k
199
Finite Differences
• To use this numerical method, these equations must be written
for each node within the material and the resultant system of
equations solved for the temperature at the various nodes.
200
Finite Differences
(Example 2.13)
Compute: k 500C
(i) Temperature at various nodes.
(ii) Heat flow at the boundaries.
100C 1 m 100C
1m
201
100C
Finite Differences
(Example 2.13)
Four x 1 m
3
node T=500C
problem
y 1 m
3 1 2
T=100C T=100C
3 4
202
T=100C
Finite Differences
(Example 2.13)
Tm 1,n Tm 1.n Tm ,n 1 Tm ,n 1 4 Tm ,n 0 3 4
• Rearranging equations:
600 4T1 T2 T3 0
600 T1 4T2 T4 0
200 T1 4T3 T4 0
200 T2 T3 4T4 0
204
Finite Differences
(Example 2.13)
-4 1 1 0 T1 -600
1 -4 0 1 T2 -600
· =
1 0 -4 1 T3 -200
0 1 1 -4 T4 -200
205
Finite Differences
(Example 2.13)
T1 T2 T3 T4 C
-4 1 1 0 -600
1 -4 0 1 -600
1 0 -4 1 -200
0 1 1 -4 -200
206
Finite Differences
(Example 2.13)
T1 T2 T3 T4 C
-4 1 1 0 -600
1 0 -4 1 -200
0 1 1 -4 -200
207
Finite Differences
(Example 2.13)
T1 T2 T3 T4 C
-4+(4)=0
-4 1 1 0 -600
0 -16 0 4 -2,400
1 0 -4 1 -200
0 1 1 -4 -200
208
Finite Differences
(Example 2.13)
T1 T2 T3 T4 C
1+(-16)=-15
-4 1 1 0 -600
0 -15 0 4 -2,400
1 0 -4 1 -200
0 1 1 -4 -200
209
Finite Differences
(Example 2.13)
T1 T2 T3 T4 C
1+(0)=1
-4 1 1 0 -600
0 -15 1 4 -2,400
1 0 -4 1 -200
0 1 1 -4 -200
210
Finite Differences
(Example 2.13)
T1 T2 T3 T4 C
0+(4)=4
-4 1 1 0 -600
0 -15 1 4 -2,400
1 0 -4 1 -200
0 1 1 -4 -200
211
Finite Differences
(Example 2.13)
-600+(-2400)=-3000
T1 T2 T3 T4 C
-4 1 1 0 -600
0 -15 1 4 -3,000
1 0 -4 1 -200
0 1 1 -4 -200
212
Finite Differences
(Example 2.13)
T1 T2 T3 T4 C
-4 1 1 0 -600
0 -15 1 4 -3,000
X4 0 1 -15 4 -1,400
0 1 1 -4 -200
213
Finite Differences
(Example 2.13)
-15+(1x15)=0
T1 T2 T3 T4 C
-4 1 1 0 -600
0 -15 1 4 -3,000
0 1 1 -4 -200
214
Finite Differences
(Example 2.13)
T1 T2 T3 T4 C
-4 1 1 0 -600
0 -15 1 4 -3,000
0 0 -224 64 -24,000
-224+(14x16)=0
T1 T2 T3 T4 C
-4 1 1 0 -600
0 -15 1 4 -3,000
0 0 -224 64 -24,000
224
X
16
=14 0 0 0 -720 -108,000
216
Finite Differences
(Example 2.13)
T1 T2 T3 T4 C
-4 1 1 0 -600
0 -15 1 4 -3,000
0 0 -224 64 -24,000
0 0 0 -720 -108,000
217
Finite Differences
(Example 2.13)
4 T1 T2 T3 600
15 T2 T3 4 T4 3,000
224 T3 64 T4 24,000
720 T4 108,000
• Solving for the unknowns
108,000
T4 150 C
720
218
Finite Differences
(Example 2.13)
24,000 150 64
T3 150 C
224
15
T
Qx k y
1 2
x
-Qx=0
T
Q y k x
3 4
y
y
Qx 0 k
T1 100 T3 100 500 100 100 100
1 1
x 2 2
1
10 250 100 150 100 500 100
2
4,000 Wm 220
Finite Differences
(Example 2.13)
1 2
-Qx=1
3 4
y
Qx 1 k
T2 100 T4 100 500 100 100 100
1 1
x 2 2
1
10 250 100 150 100 500 100
2
4,000 Wm 221
Finite Differences
(Example 2.13)
1 2
3 4
-Qy=0
x
Q y 0 k
T3 100 T4 100 100 100 100 100
1 1
y 2 2
10 150 100 150 100
1,000 Wm 222
Finite Differences
(Example 2.13)
1 2
3 4
x 1 1
Q y 1 k
T1 500 T2 500 100 500 100 500
y 2 2
10 250 500 250 500 200 200
9,000 Wm 223
Finite Differences
(Example 2.13)
• Therefore: +9,000 W/m
1 2
-4,000 W/m -4,000 W/m
3 4
-1,000 W/m
Heat flowing into the plate = +9,000 W/m
Heat flow leaving the plate = -4000-4000-1000=-9,000 W/m
224
Finite Differences
(Example 2.14)
1 2
Given:
k= constant
3 4
b= thickness
insulation
Dx= Dy
Steady state
5 6
225
Finite Differences
(Example 2.14)
y
y 3 4
2
5 226
Finite Differences
(Example 2.14)
0 k y b
T4 T3
k
x b T1 T3
k
x b T5 T3
Ay
x 2 y 2 y
1A 1A
Q m1,n 2 x 2 x
Q m ,n1 Q m ,n1
m 1, n 0
• Note: Q because of the insulation
227
Finite Differences
(Example 2.15)
4 5 6 7 8 9
qr= 5000 W/m2
10 11 12 13 14 15
228
T= 90 ºC
Finite Differences
(Example 2.15)
• Assumptions:
– Heat transfer is steady and 2-D
– Thermal conductivity (k) is constant
– Heat generation q′ is constant
– Radiation heat transfer is neglible
• Form the volume elements by partitioning the region
between nodes. Node 5 is the only completely
interior node. Consider the volume element
represented by Node 5 to be full size (e.g. Dx=Dy=1).
229
Finite Differences
(Example 2.15)
Convection
1 2 3 h, T= 25ºC
Dy Dx
insulation
4 5 6 7 8 9
qr= 5000 W/m2
10 11 12 13 14 15
230
T= 90 ºC
Finite Differences
(Example 2.15)
Convection
h, T= 25ºC Dx= Dy= L
1 2 3
insulation
Dx Dy
4 5 6 7 8 9
qr= 5000 W/m2
10 11 12 13 14 15
T= 90 ºC
• Since the bottom surface is at a constant
temperature of 90 ºC, then:
insulation
1 2 Dy
– Convection on top ______
insulation
and can be treated as an interior node Dy
by replacing the insulation with a
mirror. This puts a reflected image of 10 11
node 5 to the left of node 4. g L2
T5 T1 T5 T10 4 T4 4 0
k T= 90 ºC
Interior
T10 g 4 L2
T1 4T 4 2T5 90 109 . 2 235
k
Finite Differences
(Example 2.15)
insulation
interior node
4 5 6
10 11 12
g 5 L2
T4 T2 T6 T11 4 T5 0
k T= 90 ºC
T11 g 5 L2
T4 T2 T6 4 T5 90 109.2
k 236
Finite Differences
(Example 2.15)
x y y T7 T6 T12 T6
h T T6 k k x
2 2 2 x y
k y x T3 T6 3
T5 T6 k g 6 x y 0
x 2 y 4
¾ of the internal
energy generation, 2 3 Convection
h, T= 25ºC
since only ¾ the
volume
5 6 7
Dy
T3 2 T5 6.128 T6 T7 212.0
11 12 13
Dx238
T= 90 ºC
Finite Differences
(Example 2.15)
Convection
• Node 7 (Energy balance): h, T= 25ºC
– Convection on top Dx
– Conduction right, left, and bottom
6 7 8
y TT Dy
h
xT
7T
k 8 7
12 13 14
2 x
k
x
T
13 T
7
k
y
T
6T
7
g
y
x 0 T= 90 ºC
7
y x 2
2 hL 2 hL g 7 L2
T6 4 T7 T8 180 T
k k k
T6 4 .128 T7 T8 202 .4 239
Finite Differences
(Example 2.15)
Convection
• Node 8 (Energy balance): h, T= 25ºC
– Identical to Node 7 Dx
7 8 9
Dy
13 14 15
T= 90 ºC
2
2 hL 2 hL g L
T7 4 T8 T9 180 T 8
k k k
hL q R hL g 9 L2
T8 2 T9 90 L T
k k k 2k
T8 2.064 T9 105.2 241
Finite Differences
(Example 2.15)
• We now have 9 equations and 9 unknowns, so we can solve:
• Solving:
T1= 112.1 ºC
T2= 110.8 ºC
T3= 106.6 ºC
T4= 109.4 ºC
T5= 108.1 ºC
T6= 103.2 ºC
T7= 97.3 ºC
T8= 96.3 ºC 243
Finite Differences
(Example 2.15)
Temperature
(ºC)
Hi Convection
h, T= 25ºC
1 2 3
insulation
4 5 6 7 8 9
Low qr= 5000 W/m2
10 11 12 13 14 15
T= 90 ºC
244
2.7 Transient Conduction
245
Transient Conduction
• Many heat transfer problems are
time dependent (unsteady) or
transient.
• Transient problems generally arise
when the boundary conditions of
the system are changed.
• There are procedures to determine
the temperature distribution within
a solid during a transient process.
Turn up
the Heat!
246
Lumped Capacitance Method
• The essence of the lumped capacitance method is
the assumption that the temperature of a solid is
spatially uniform at any instant during the transient
process. This assumption implies that temperature
gradients within the solid are negligible.
Ti
Eout = qconv
T(t)
Est
t>0 247
Cooling of Hot Metal
Lumped Capacitance Method
• Therefore for this cooling metal slag:
E out E stored
dT
h As Ts T V C p
dt
• Define the temperature difference as:
T T
248
Lumped Capacitance Method
d dT
• Since: T ~ cons tan t
dt dt
V C p d
h As dt
• Separating variables and integrating from the initial
condition that t=0, T(0)= Ti:
V C p d t
h As i
dt
0
where : i Ti T 249
Lumped Capacitance Method
• Integrating we get:
V C p i
ln t
h As
• or rewritten:
T T h A
exp s t
i Ti T
V C
p
• This may be used to determine the time required for a
solid to reach some temperature (T) or conversely.
250
Lumped Capacitance Method
• To determine the heat transfer (Q) up to some time
(t):
t t
Q q dt h As dt
0 0
t h A
h As i exp s t dt
V C
0 p
V C p i 1 exp
h A s
t E storage
V C
p
251
C
END OF C ONDUCTION S C
ECTION
252