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MEC551

THERMAL ENGINEERING
2.0 Conduction

Dr.-Ing Alhassan Salami Tijani


T1-A18-7C 1
Conduction Analysis

• Main Objective of
Conduction
Analysis
– To determine the
temperature
distribution in a
medium

2
Steady versus Transient Heat Transfer

• Steady implies no change with time at any point


within the medium

• Transient implies variation with time or time


dependence

3
2.1 Fourier’s Law of Heat
Conduction
[Derivation of General Conduction Differential Equations]

4
multidimensional heat transfer,

• Three prime coordinate systems:


– rectangular (T(x, y, z, t)) ,
– cylindrical (T(r, , z, t)),
– spherical (T(r, , , t)).

5
Heat Conduction Equation
(Rectangular Coordinates)

• Cartesian Coordinates:
dQ(z+dz)
Z dQx

dz

dQy dQ(y+dy)
Y
dx
X
dy 6
dQ(x+dx) dQz
Heat Conduction Equation
(Rectangular Coordinates)

• Differential volume:

dV  dx  dy  dz
• Heat conduction rate in x-direction (into element):

dT dT
dQx  k  A   k  dy  dz 
dx    dx
A

dz
dQx
dy
7
Heat Conduction Equation
(Rectangular Coordinates)

• Taylor Series Expansion:


small
f ( x  h)  f ( x )  h  f ( x)   HOT 0
• Substitute our equation:

 T
 f ( x)  d Q X  k  dy  dz 
x
h  dx
  
 d Q x  2
   T
f ( x)   k  dy  dz  2 8
x x
Heat Conduction Equation
(Rectangular Coordinates)

 T  2T
d Q( x  dx)  k  dy  dz   k  dy  dz  dx  2
    x       x

  
d Qx   d Q x 
  dx
x
• Therefore the net rate of flow in the x-direction is:

  T  T  2T 
d Q x  d Q x  dx  k  dydz    k  dydz  k  dydzdx 2 
x  x x 
 2T
 k  dx  dy  dz  2
x
9
Heat Conduction Equation
(Rectangular Coordinates)

• Likewise:

   2T
d Q y  d Q y  dy  k  dx  dy  dz  2
y
2
  T
d Q z  d Q z  dz  k  dx  dy  dz  2
z

10
Heat Conduction Equation
(Rectangular Coordinates)

• In addition to the heat flow into and out of the


element, there is also the possibilities of:

- Heat being generated within the element


(e.g. due to the flow of electricity).

- Heat being stored within the element, as in the


case of an unsteady-state condition.

11
Heat Conduction Equation
(Rectangular Coordinates)

• The rate of heat generated is:

 
q dV  q   dx  dy  dz 
rate of heat
generated
per volume

• The rate of heat storage is:

T T
  C p  dV     C p  dx  dy  dz 
t density  t

specific
heat rate of
temperature 12
change
Heat Conduction Equation
(Rectangular Coordinates)

• Assuming the element may expand or contract freely


at constant pressure, the energy balance is given by:

Net rate of Rate of


Rate of +
= Heat into Heat
Heat Storage
Element Generation

13
Heat Conduction Equation
(Rectangular Coordinates)

• In equation form this is:

T   2T  2T  2T  
  CP   k   2  2  2   q 
     t   x
  
y
 
z  Rate of Heat
 
Rate of Heat Storage Generation
Net Rate of Heat int o element
• Set:
k Thermal diffusivity (i.e. the ratio of
 ~ heat conduction to heat storage)
  CP

14
Heat Conduction Equation
(Rectangular Coordinates)

• Substituting α in, this equation becomes the general


differential conduction equation for rectangular
coordinates:


1 T   2T  2T  2T  q
   2  2  2  

   t  x   y   z   k
Rate of Heat Storage Rate of Heat
Net Rate of Heat int o element Generation

15
Heat Conduction Equation
(Rectangular Coordinates)

• Special cases:
1) Fourier Equation (no heat generation, q′ =0):

1 T   2T  2T  2T 
   2  2  2 
 t  x y z 
2) Poisson Equation (steady state, T/t =0):
  2T  2T  2T  q
 2  2  2    0
 x y z  k

3) Laplace Equation (steady state with no heat generation):


  2T  2T  2T 
 2  2  2   0
 x y z 
16
Heat Conduction Equation
(Spherical Coordinates)

• Now calculate the general conduction equation in


spherical coordinates

z z


T(r,Φ,)
r

x y x y
Φ
17
Heat Conduction Equation
(Spherical Coordinates)

• Now calculate the general conduction equation in


spherical coordinates
r·sin
z ·d Φ
q()
q(r+dr)
r·d
r·d 
d
dr
r q(Φ)
in
rs
x dΦ y q(r)
r·sin·dΦ
q(Φ+dΦ)
r · dr
 q(+d) 18
Heat Conduction Equation
(Spherical Coordinates)

• Differential volume:

dV  dr  rd   r sin   d 


 r 2 d  d  dr  sin 

• Heat conduction rate in r-direction (in to element):


 T
d Q r  k r sin   d  rd  
r·sin
·d Φ
       r
A r·d
2 T q(r)
 kr d  d  sin  
r 19
Heat Conduction Equation
(Spherical Coordinates)

• Heat conduction rate in r-direction (out of element):

r·sin
q(r+dr) ·d Φ

  
 
 d Q r 
d Q ( r  dr )  Q r  dr    r·d
r
2 T
  kr d  d sin  
r
 T 2  2
T
 dr   2kr  d  d  sin   kr d  d sin  2 
 r r 
20
Heat Conduction Equation
(Spherical Coordinates)

• Total heat conduction rate in r-direction:

 
2 T 2 T
d Q r  d Q ( r  dr )  kr d  d sin   kr d  d sin  
r r
 T 2  2
T
 dr   2kr  d  d  sin   kr d  d sin  2 
 r r 

   T 2  2
T
d Q r  d Q ( r  dr )  k  d  d  dr sin  2r r 2 
 r r 
21
Heat Conduction Equation
(Spherical Coordinates)

• Heat conduction rate in -direction (in to element):

q()
dr
 T
d Q   k  dr  r sin   d 
       r  d r·sin·dΦ
A

T
 k  dr  sin   d


22
Heat Conduction Equation
(Spherical Coordinates)

• Heat conduction rate in -direction (out of element):

q(+d)
dr

  
 
  d Q  r·sin·dΦ
d Q   d   d Q  d   

T  T  2T 
  k  dr  sin   d  k  dr  d  cos   sin  2 d
    
23
Heat Conduction Equation
(Spherical Coordinates)

• Total heat conduction rate in -direction:

  T T
d Q  d Q   d    k  dr  sin   d  k  dr  sin   d 
 
 T  2T 
 k  dr  d  cos   sin   d
2 
   

   T  2T 
d Q  d Q   d   k  dr  d  d   cos   sin  
2 
   
24
Heat Conduction Equation
(Spherical Coordinates)

• Heat conduction rate in Ф-direction (in to element):

q(Φ)
r·d
 T
d Q   k r  d  dr 
r sin    dr
k  d  dr T

sin  

25
Heat Conduction Equation
(Spherical Coordinates)

• Heat conduction rate in Ф-direction (out of element):

r· d 
q(Φ+dФ)
  
 
 d Q 
d Q   d   d Q  d    dr

k  d  dr T k  d  dr  d  2T
    2
sin   sin  

26
Heat Conduction Equation
(Spherical Coordinates)

• Total heat conduction rate in Ф-direction:

  k  d  dr T k  d  dr T
d Q  dQ   d       
sin   sin  
k  d  dr  d  2T
  2
sin  

  k  d  dr  d  2T
d Q  d Q   d    2
sin  
27
Heat Conduction Equation
(Spherical Coordinates)

• Rate of Heat Generation:


 
q dV  q r 2 dr  d  d  sin 
• Rate of Heat Storage:

T 2 T
  C P  dV     C P r dr  d  d  sin  
t t

28
Heat Conduction Equation
(Spherical Coordinates)

• The energy balance is given by:

Net rate of Rate of


Rate of +
= Heat into Heat
Heat Storage
Element Generation

29
Heat Conduction Equation
(Spherical Coordinates)

2 T
  C P r dr  d  d  sin   
t
 T 2  2
T 
2r sin   r sin  2  
 r r 
2
 T T   2
k  dr  d  d  cos   sin  2
   q r dr  d  d  sin 
 
 2

 1 T 
 sin   2 
 

30
Heat Conduction Equation
(Spherical Coordinates)

• Now  by r2, sin(), and k:

  C P T

 k t
1


2
2 T  T cos 1 T 1  T 1  T q
2 2
 2   2  2 2 2 2 2

r r r sin  r  r  r sin   k

k
• Recall:  ~ thermal diffusivity
  CP
31
Heat Conduction Equation
(Spherical Coordinates)

• Now simplify:

1 T 2 T  2T cos  1 T 1  2T
  2   2  2  2 
 t r  r r sin   r    r  
1   2 T  1   T 
r    sin  
r 2 r  r  r 2 sin     

1  T q
2

2 2 2

r sin   k

32
Heat Conduction Equation
(Spherical Coordinates)

• Therefore the conduction equation in spherical


coordinates is:

1 T

 t

1   2 T  1   T  1  T q
2

2
 r  2   sin   2 2  2 
r r  r  r sin      r sin   k

33
Heat Conduction Equation
(Cylindrical Coordinates)

• Homework #2
– Derive the equations for cylindrical
coordinates

34
Heat Conduction Equation
(Cylindrical Coordinates)

• Equations for cylindrical coordinates:

1 T  T 1 T 1  T  T q 
2 2 2
  2    2 2 2 
 t r  r r r  z k
1   T 
  r 
r r  r 

1 T 1   T  1  T  T q  2 2
   r  2  2  2 
 t r r  r  r  z k
35
Boundary and Initial Conditions

• Temperature distribution in a medium can be


determined from the solution of appropriate heat
conduction equation. But the solution depends on
the boundaries of the medium.

• For cases in which the medium is time dependent,


conditions at an initial time are also essential.

36
Boundary and Initial Conditions

• The 4 most common boundary conditions are:


1) Constant Surface Temperature:

T(0,t) = Ts
T

Ts
x

T(x,t)
37
Boundary and Initial Conditions

• The 4 most common boundary conditions are:


2) Constant and finite heat flux (heat transfer rate per
unit area, W/m2):

T
T qs
k  qs
x x 0 T(0,t)
x

qs

38
Boundary and Initial Conditions

• The 4 most common boundary conditions are:


3) Adiabatic or insulated surface:

T
T
0
x x 0 T(0,t)
x

T(x,t)
39
Boundary and Initial Conditions

• The 4 most common boundary conditions are:


4) Convection surface condition:

T
T
k  hT  T 0, t 
x x 0
x
q

T(x,t)
T∞, h 40
1-D Steady State Conduction
(Example 2.1)

• Example 2.1 - One-dimensional steady-state heat


conduction (no heat generation):
T A slab (of thickness L)

T1
A, k with no energy
generation (q′=0) has the
following boundary
conditions:
X X= 0 ; T(0)= T1
X=0 X=L

• TDevelop X= L ; T(L)= T2
2 the expressions:
1) Temperature distribution T(x) within the slab.
41
2) Heat flow (Q), through the area (A) of the slab.
1-D Steady State Conduction
(Example 2.1)

(I): Integrate and apply b.c’s and solve constants C1 & C2


to find the temperature distribution T(x).
T
 T 
2
 2   0 ~ 1-D Laplace Equation A, k
 x 
T1
(rectangular coordinates

T ( x)  C1 x  C2 X
T2X=0 X=L

x  0  T1  C2
x  L  T2  C1 L  T1  T2  T1 
T ( x)    x  T1
T2  T1  L 
C1  42
L
1-D Steady State Conduction
(Example 2.1)

(II): Solve for Q


T
dT d  T2  T1  
  x  T1  T1
A, k
dx dx  L 

T2  T1 
L T2X=0 X=L
X

 dT  T2  T1  T2  T1
Q  kA   kA 
dx  L  R
L
where : R 
kA 43
1-D Steady State Conduction
(Analysis Procedure)

• Slab (Plane Wall)


– Consider a slab of isotropic (invariable) thermal
conductivity material (k) with an heat generation
rate of q′(x) [W/m3].
– Isotropic means: having properties that are
identical in all directions.
T
T1 1 k, A
dT
q(x) q(x)
2
T2
T2
X 44
dx
1-D Steady State Conduction
(Analysis Procedure)

• The general equation for conduction with heat


generation is (assuming constant energy
generation):

1 T   2T  2T  2T  q
   2  2  2  
 t  x y z  k
Ø, steady state Ø, 1D Ø, 1D


  2T  q
0   2   For: 0  X  L
 x  k 45
1-D Steady State Conduction
(Analysis Procedure)

• Solving differential equations:



T2
q
2

x k

T q
  x  C1
x k

q 2
T x    x  C1 x  C2
2k
46
1-D Steady State Conduction
(Analysis Procedure)

• Solve C1 and C2 by using the boundary conditions:



q 2
T x    x  C1 x  C2
2k
(i) x=0, T(x)= T1 T
(ii) x=L, T(x)= T2 T1 1 k, A
dT
i ) C2  T1
 2
q 2 T2
ii ) T2   L  C1 L  T1 T2
2k X
 dx

C1 
T2  T1 

q
L
L 2k 47
1-D Steady State Conduction
(Analysis Procedure)

• Substituting in the constants gives:


 
 
q  2  T q 
T x    x   L  x  T1
2k  L 2k 
 
• The temperature distribution T(x) in the slab can
now be found for a known heat generation rate q′(x),
thickness (L), and thermal conductivity coefficient
(k) of the material.

48
1-D Steady State Conduction
(Analysis Procedure)

• Once the temperature distribution T(x) in the slab is


established from the solution to this equation, the
heat flux q(x) anywhere in the slab can be
determined from the Fourier’s equation.


 Q dT
q   k
A dx

49
2.2 Thermal conductivity of
materials

50
Thermal conductivity

• Thermal conductivity (k) of a material is the


measure of the ability of the material to
conduct heat.

Gas Liquid Solid 51


Thermal conductivity

52
Thermal conductivity

• Thermal conductivity
is temperature
dependent

53
Thermal conductivity

54
2.3 One-dimensional,
steady state heat conduction
through single and composite walls

55
1-D Steady State Conduction

• One-dimensional (1D) heat conduction


– Implies that the temperature gradient exists in
only one direction.
• Steady state systems (SS)
– The temperature within the solid is assumed to
not be time dependent.

56
Thermal Resistance Method

• 1D/SS analysis can be applied to problems to


determine the temperature distribution and
heat flow in a solid, slab, cylinder, or sphere.

• The thermal resistance approach (similar to


Ohm’s Law) is a technique that simplifies
complicated problems which involve multi-
layered mediums when there is no heat
generation (q′=0).

57
Thermal Resistance Method
(Analysis Procedure)

• If q′(x)=0 (no heat generation) then the rate of flow of heat


energy normal to the area (A) is given by:

 T T T
Q  kA  kA 
x L R
L
where : R 
kA
• L – Thickness of the slab
• A – Area normal to the direction of heat flow
• K – Thermal conductivity coefficient
• ∆T – Temperature difference (gradient)
• R – Thermal resistance
58
Thermal Resistance Method
(Analysis Procedure)

• This is like Ohm’s Law:

Potential Difference (V )
Current ( I ) 
Re sis tan ce ( R)

• Therefore, circuit representations can provide a


useful tool for both conceptualizing and calculating
heat transfer problems.

59
Analogy to Electrical Current Flow
• Eq. 3-5 is analogous to the relation for electric current
flow I, expressed as V1  V2 (3-6)
I
Re

Heat Transfer Electrical current flow


Rate of heat transfer  Electric current
Thermal resistance  Electrical resistance
Temperature difference  Voltage difference

60
Thermal Resistance Method
(Analysis Procedure)

T
T1 1 k, A
dT
q(x) q(x)
2
T2
T2
X
dx

Q Q
T1 T2
L
R
kA
61
Thermal Resistance Method
(Example 2.2)

• Example 2.2 - Multi-Layer Wall: Determine Q.


AA  AB  AC  A
k A, A A k B, A B
T kC, AC

T1
Q(x)
T2
B
A C
T3
T4
X

Q Q
T1 RA T2 RB T3 RC T4 62
Thermal Resistance Method
(Example 2.2)

Q Q
T1 RA T2 RB T3 RC T4


Q  k A A
T2  T1 
 k A
T3  T2 
 k A
T4  T3 
B C
x A xB xC

x A xB xC
RA  ; RB  ; RC 
kA A kB A kC A
63
Thermal Resistance Method
(Example 2.2)

Q Q
T1 RA T2 RB T3 RC T4


Q
T1  T4 
x A xB xC
 
k A A k B A kC A

Toverall thermal potential difference


 
R thermal resis tan ce 64
Generalized Thermal Resistance
Network
• The thermal resistance concept can be used to solve
steady heat transfer problems that involve parallel
layers or combined series-parallel arrangements.
• The total heat transfer of two parallel layers

   T1  T2 T1  T2  1 1 
Q  Q1  Q2    T1  T2    
R1 R2  R1 R2 
1
Rtotal (3-29)
1  1 1  RR
     Rtotal = 1 2 (3-31)
Rtotal  R1 R2  R1  R2
65
Combined Series-Parallel Arrangement
The total rate of heat transfer through
the composite system

 T1  T
Q (3-32)
Rtotal
where

R1 R2
Rtotal  R12  R3  Rconv   R3  Rconv (3-33)
R1  R2
L1 L2 L3 1
R1  ; R2  ; R3  ; Rconv  (3-34)
k1 A1 k2 A2 k3 A3 hA3 66
Thermal Resistance Concept- Conduction
Resistance
• Equation 3–3 for heat conduction through a
plane wall can be rearranged as

 T1  T2
Qcond , wall  (W) (3-4)
Rwall
• Where Rwall is the conduction resistance
expressed as

L
Rwall  (  C/W) (3-5)
kA
67
Thermal Resistance Concept- Convection
Resistance
• Thermal resistance can also be applied to convection
processes.
• Newton’s law of cooling for convection heat transfer
rate (Q conv  hAs Ts  T)can be rearranged as

 Ts  T
Qconv  (W)
Rconv
• Rconv is the convection resistance

1
Rconv  (C/W)
hAs
68
Thermal Resistance Concept- Radiation
Resistance
• The rate of radiation heat transfer between a surface
and the surrounding

Ts  Tsurr
 4
 4

Qrad   As Ts  Tsurr  hrad As (Ts  Tsurr ) 
Rrad
(W)

1
Rrad  (K/W)
hrad As
Q rad
hrad 
As (Ts  Tsurr )
 
  Ts2  Tsurr
2
 s surr 
T  T (W/m 2
 K)

69
Thermal Resistance Concept- Radiation
and Convection Resistance
• A surface exposed to the surrounding might
involves convection and radiation simultaneously.
• The convection and radiation resistances are parallel
to each other.
• When Tsurr≈T∞, the radiation
effect can properly be
accounted for by replacing h
in the convection resistance
relation by
hcombined = hconv+hrad (W/m2K)

70
Thermal Resistance Network

• consider steady one-dimensional heat transfer through a plane


wall that is exposed to convection on both sides.
• Under steady conditions we have

Rate of Rate of Rate of

or
heat convection = heat conduction = heat convection
into the wall through the wall from the wall

Q  h1 A T ,1  T1  
T1  T2
kA  h2 A T2  T ,2 
L
71
Thermal Contact Resistance

• In reality surfaces have some roughness.


• When two surfaces are pressed against each other, the peaks
form good material contact but the valleys form voids filled
with air.
• As a result, an interface contains
numerous air gaps of varying sizes
that act as insulation because of the
low thermal conductivity of air.
• Thus, an interface offers some
resistance to heat transfer, which
is termed the thermal contact
resistance, Rc.

72
Multilayer Plane Walls
• In practice we often encounter plane walls that
consist of several layers of different materials.
• The rate of steady heat transfer through this two-layer
composite wall can be expressed through where the
total thermal resistance is

Rtotal  Rconv ,1  Rwall ,1  Rwall ,2  Rconv ,2


1 L1 L2 1
   
h1 A k1 A k2 A h2 A 73
Thermal Resistance Method
(Example 2.3)

• Example 2.3 - Composite Wall with convection


surface conditions. Determine Q. AA  AB  AC A
Tf1 T k1 k2
k3
Hot T1 Cold
Fluid Fluid
Tf1, h1 T2 B Tf4, h4
A C
T3
T4
Tf4
L1 L2 L3
X

Tf1 Rf1 T1 RA T2 RB T3 RC T4 Rf474 Tf4


Thermal Resistance Method
(Example 2.3)

Tf1 Rf1 T1 RA T2 RB T3 RC T4 Rf4 Tf4


 T f 1  T1 T1  T2 T2  T3 T3  T4 T4  T f 4
Qx     
1 L1 L2 L3 1
h1 A k1 A k2 A k A h4 A
    3 
Rf 1 R1 R2 R3 Rf 4

 Tf 1  Tf 4 Tf 1  Tf 4
Qx  
1 L1 L2 L3 1  R
   
h1 A k1 A k 2 A k3 A h4 A
75
Thermal Resistance Method
(Example 2.3)

• However, with composite systems it is often


convenient to express the rate of heat transfer in
terms of overall heat transfer coefficient (U).

• This is defined by an expression similar to Newton’s


Law of Cooling:

Q x  U  A  T

1 1
U  
R A  1 L1 L2 L3 1 
     
 h1 k1 k 2 k 3 h4  76
Thermal Resistance Method
(Example 2.4)

• Example 2.4 – Combined


Heat Transfer: conduction,
convection, and radiation
take place simultaneously
on boiler tubes.

• The hot gases of


combustion products create
a thin film of gas on the
outer wall of the boiler tube
and water film within it.

• Determine the total 77


resistance (R):
Thermal Resistance Method
(Example 2.4)

• There are parallel circuits in the gas film section due


to both convection and radiation acting there.
T
Hot gas Tube wall Water inside tube
T1
T2
Radiation

T3

T4
Gas Film L Water Film
X
R1,conv
T1 T2 R2 T3 R3, conv T4 78
R1,rad
Thermal Resistance Method
(Example 2.4)

R1,conv
T1 T2 R2 T3 R3 T4
R1,rad

 Q T1  T2 T2  T3 T3  T4
q   
A R1 R2 R3

79
Thermal Resistance Method
(Example 2.4)

R1,conv
T1 T2 R2 T3 R3 T4
R1,rad

• The radiation thermal resistance in the gas R1,rad is


given by:
T1  T2
R1,rad

     F1 2 T14  T24


Shape
Factor

1     F1 2 T14  T24 



R1,rad T1  T2 80
Thermal Resistance Method
(Example 2.4)

R1,conv
T1 T2 R2 T3 R3 T4
R1,rad

• The convection thermal resistance in the hot gas


R1,conv is given by:
1
R1,conv 
h1 A

• The conduction thermal resistance in the wall R2 is


L
given by: R2 
kA 81
Thermal Resistance Method
(Example 2.4)

R1,conv
T1 T2 R2 T3 R3 T4
R1,rad

• The convection thermal resistance in the water


(boiler) or ambient air (furnace) R3 is given by:

1
R3 
h4 A

82
Thermal Resistance Method
(Example 2.4)

R1,conv
T1 T2 R2 T3 R3 T4
R1,rad
• The total resistance is:

R  R R 1 2  R3
1
 1 1 
    R2  R3
 R1,rad R1,conv 
    F1 2 T  T   h A
4 4 1
L 1
 1 2
1   
 T1  T2  kA h4 A 83
2.4 One-dimensional,
steady state heat conduction
in cylinders and spheres

84
Radial Systems

• Cylindrical and spherical systems often


experience temperature gradients in the
radial direction only and in the case can be
treated as one-dimensional.

r
85
1-D, SS Heat Conduction
(Cylindrical Coordinates)

• Steady State Condition:


T
0
t
• 1-D Conduction:
 2T  2T
2
 0, 2  0
 z
• Therefore:

1 T 1   T  1  T  T q  2 2
   r  2  2  2 
 t r r  r  r  z k
86
Ø Ø Ø
1-D, SS Heat Conduction
(Cylindrical Coordinates)

• The equation for 1-D, steady state heat conduction


then becomes:

1   T  q 
 r   0
r r  r  k
d  dT  q 
r    r
dr  dr  k

87
1-D, SS Heat Conduction
(Cylindrical Coordinates)

• For constant heat generation:

q   g 0
• Solve for T(r), by integrating twice.

dT g0 C1
 r
dr 2k r
g0 2
T   r  C1  ln r   C2
4k
88
1-D, SS Heat Conduction
(Cylindrical Coordinates)

• Clearly, two boundary conditions are required to


determine C1 and C2. Typically one of these will be
the boundary condition at the outer surface.

T (r )  T2 at r  r2

• The other boundary condition will be at the center


(r=0) where the temperature is symmetric, such that:

dT (0)
0 at r  0
dr 89
1-D, SS Heat Conduction
(Cylindrical Coordinates)

• An alternative boundary condition at the center (r=0)


can be obtained if the temperature is finite.

T (0)  T0 at r  0

90
1-D, SS Heat Conduction
(Example 2.5)

• Example 2.5: Hollow Cylinder (Tube) (with


convective surface conditions): Find all of the
thermal resistances.
Cold Fluid, Tf2, h2
No heat generation

T1 q   0
r2

Hot fluid r1 Hot fluid


Tf1, h1 Tf1, h1
91
T2
L
1-D, SS Heat Conduction
(Example 2.5)

Cold Fluid, Tf2, h2


• Solve using the T1
thermal resistance r2
method:
Hot fluid r1 Hot fluid
Tf1, h1 Tf1, h1
T2 L

Tf1 Rf1 T1 RA T2 Rf2 Tf2


1
Rf 1 
• The resistances Rf1 2r1 L  h1

and Rf2 can be found Interior Surface
Area of Cylinder
from Newton’s Law
1
of Cooling: Rf 2 
2r2 L  h2
 92
Outer Surface
Area of Cylinder
1-D, SS Heat Conduction
(Example 2.5)

• The resistance RA can be found from Fourier’s Law:

 dT
Qcond   kA
dr
r2

Qcond
T2

r A  dr  T k  dT
1 1
2 rL

Q cond 2 1
r T1


2 L r1 r
 dr   k  dT
T2


Qcond  2 L  k
T1  T2 
r
ln 2  93
 r1 
1-D, SS Heat Conduction
(Example 2.5)

• If the heat transfer rate is constant, this can be further


simplified:

 T1  T2
Qcond 
RA
Thermal
r Resistance
ln 2 
 r1 
RA 
2 L  k1

94
1-D, SS Heat Conduction
(Example 2.6)

• Example 2.6: Composite Cylindrical Wall. Solve Q in


terms of the overall thermal resistance (Rtot) and
overall heat transfer coefficient (U).
Cold Fluid, Tf2, h2
No heat generation
q   0

Hot fluid Hot fluid


Tf1, h1 Tf1, h1
95
L
1-D, SS Heat Conduction
(Example 2.6)

• Composite layers
C
B

A
rA
rB TA
TB
rC TC
TD
96
rD
1-D, SS Heat Conduction
(Example 2.6)

• Use the thermal resistance method:


T
rA
Tf1 TA
rB TA
TB
TB
TC
rC TC TD
TD
Tf4
rD r

Tf1 Rf1 TA RA TB RB TC RC TD Rf4 Tf4

Tf 1  Tf 2
Q r 
 r   rC   rD 
ln B
 ln   ln  
1  rA  rB  rC 1
    97
2 rA Lh1 2 k A L 2 k B L 2 kC L 2 rD Lh2
1-D, SS Heat Conduction
(Example 2.6)

• Now express this in terms of U and Rtot

Tf 1  Tf 2

Qr   U1 AA T f 1  T f 2   U 4 AD (T f 1  T f 2 )
 Rtot

• Where: 1 ln    ln   ln  


rB rC rD
1
 Rtot  2 r Lh  2 k L
rA rB rC

A 1 A 2 k B L 2 kC L 2 rD Lh1

98
1-D, SS Heat Conduction
(Example 2.6)

• The overall heat transfer coefficient (based on the


inner surface) where AA= 2rAL, is given by:
1
 1 rA  rA  1 
U1     ln 
rB
rA
rA
  ln 
rC
rB
rA
  ln  
rD
rC     
 h1 k A kB kC  rD  h2 

• Or we could calculate U4 (based on the outer surface)


where AD= 2rDL:
1
 rD  1 rD 1
U 4       ln 
rB
rA
rD
  ln 
rC
rB
rD
  ln  
rD
rC  
 rA  h1 k A kB kC h2 
99
1-D, SS Heat Conduction
(Example 2.6)

• The definition is arbitrary, the overall heat transfer


coefficient may also be defined on any of the
intermediate areas:

U1 AA  U 2 AB  U 3 AC  U 4 AD   R 
tot
1

Q r  U1 AA T f 1  T f 2 
Q r  U 4 AD T f 1  T f 2 
100
1-D, SS Heat Conduction
(Example 2.6)

• Check

2 r1 L
U1 A1 
 rA  1
1 rA
  ln
h1 k A
 
rB
rA
rA
  ln
kB

rc
rB
rA
  ln
kC
 
rD
rC    
 rD  h2

1

1  1 rA  rA  1 
   ln
2 rA L  h1 k A
 
rB
rA
r
 A  ln
kB

rc
rB
r
 A  ln
kC
 
rD
rC     
 rD  h2 

101
1-D, SS Heat Conduction
(Example 2.6)

1
U1 AA 
1 ln


rB
rA


ln rrBc

ln  
rD
rC 1
2 rA L  h1 2 Lk A 2 Lk B 2 Lk C 2 rD Lh2

1

 Rtot Correct !

102
1-D, SS Heat Conduction
(Example 2.7)

• Example 2.7: Solid Cylinder


• Develop an expression for a 1-D, radial, steady state
temperature distribution T(r) and the flux q(r) for a solid
cylinder of radius (r2) with an energy generation at a
constant rate of q′ (W/m3) and temperature on the outer
surface maintained at T2. Calculate the temperature at
the center and the flux at the outer surface for r2= 1 cm,
q′= 2×108 W/m3, k= 20 W/(m·ºC), and T2= 100 ºC.
T2= 100 ºC

r2 103
1-D, SS Heat Conduction
(Example 2.7)

• Boundary Conditions T2= 100 ºC

dT
at r  0; 0
dr r2
at r  r2 ; T  T2

• The general conduction equation for a cylinder is:

1 T 1   T  1  2T  2T q 
   r  2  2  2 
 t r r  r  r  z k
Ø, steady state Ø, 1-D Ø, 1-D 104
1-D, SS Heat Conduction
(Example 2.7)

1   T  q 
 r   0
r r  r  k
• Integrating twice:

T q 
r    r  dr
r k
T q   r C1
 
r 2k r
q   r 2
T (r )    C1 ln(r )  C2
4k 105
1-D, SS Heat Conduction
(Example 2.7)

• Applying boundary conditions at r= 0 gives:

dT
at r  0, 0
dr 0
dT q  C1
 r 0
dr 2k r
C1  0
• Applying boundary conditions at r= r2 gives:
0
q  2
at r  r2 ; T  T2    r2  C1 ln(r )  C2
4k
q  2
C2  T2   r2 106
4k
1-D, SS Heat Conduction
(Example 2.7)

• The temperature distribution in the solid cylinder is:

q  2
T   r  C1 ln r   C2
4k
q  2 q r22
  r  T2 
4k 4k
2 
r 
2
q r2
 1      T2
4k   r2  
 
107
1-D, SS Heat Conduction
(Example 2.7)

• The heat flux in the cylinder is thus:

dT  q r  q r
q  k  k   
dr  2k  2
• The temperature T(0) at r= 0 is:

q   r
2  r 
2

T 0  2
1      T2
4k   r2  
 


 8 W

2 10 m3  0.01 m 
 100 
C  350 
C
 
4  20 mC
W
108
1-D, SS Heat Conduction
(Example 2.7)

• The heat flux at the outer surface of the cylinder is:

q (r2 ) 
q r2

 
8 W
2 10  0.01 m 
m3
 10 6 W
m2
2 2

109
1-D, SS Heat Conduction
(Example 2.8)

• Example 2.8: Hollow Cylinder


• A hollow cylinder is heated at the inner side at the rate
of q0 (105W/m2) and dissipates heat from the outer
surface into a fluid at Tf2. There is no energy generation
and the conductivity (k) of the solid is assumed to be
constant. Develop an expression for the temperature T1
and T2 at (the inner and outer surface) and calculate
them for the following parameters. Tf2= 100 ºC
h= 400 W/(m2·ºC)

r1 =3 cm
k= 15 W/(m·ºC)
110
r2 =5 cm
1-D, SS Heat Conduction
(Example 2.8)
Tf2= 100 ºC
• Since there is no heat h= 400 W/(m2·ºC)
generated in the r1 =3 cm
cylinder, it is more Q conv k= 15 W/(m·ºC)
convenient to Q csolve
on d
the r2 =5 cm
problem using the
thermal resistance
method.

T1 T2 Tf2
ln r2 
 r1  1
2 k L 2 r2 Lh 111
1-D, SS Heat Conduction
(Example 2.8)

T1 T2 Tf2
r
ln 2 
 r1  1
2 k L 2 r2 Lh

T1  T f 2
Q 0  q 0  A  q 0  2 r1 L   1
2kL ln  
r2
r1
1
2r2 Lh2
• Also:

T1  T2 T2  T f 2
q 0 2 r1 L   1 
  
A 2 k L ln r2
r1  1
2 r2 L h2
112
1-D, SS Heat Conduction
(Example 2.8)

• Taking the first equality and solving for T1:


T1  T2
q 0 r1  1 r2

k ln r1

T1  q 0  ln   T
r1
k
r2
r1 2

• Taking the second equality and solving for T2:


T2  T f 2
q 0 r1 
r2 h2
r1
T2  q 0   Tf 2
r2 h2 113
1-D, SS Heat Conduction
(Example 2.8)

• Solving:

 r1 
T2  q 0    T f 2
 r2  h2 

 10 5 W
m2
 
0.03 m
0.05 m  400 m 2  C
W
 100
C  250 
C

 r1
T1  q0  k ln   T
r2
r1 2

 0.03 m  0.05 m 

 10 5 W
m2

  ln 
 
   250 
C  352. 2 
C
 15 mC  0.03 m 
W
114
1-D, SS Heat Conduction
(Spherical Coordinates)

• Conduction in a spherical shell


– Consider heat conduction in a hollow sphere. In a steady
state, one dimensional system (without heat generation),
the energy entering the differential control volume is equal
to the energy leaving the differential control volume.
z
Q r  Q r  dr

 dT  2  dT
Qr   kA r 
  k  4
dr  A  dr

x y 115
1-D, SS Heat Conduction
(Spherical Coordinates)

• Separating variables:

Q r
r2 T2
dr
4 r r 2  T k(T )  dT
1 1 function of T
f (T )
• Assuming constant k and integrating

Qr  1  r2

 r  1
r   k T2  T1 
4
116
1-D, SS Heat Conduction
(Spherical Coordinates)

4 k T2  T1  r1  r2

Qr   4 k T  T 

1
r1  1
r2  r2  r1
1 2

T2  T1 where: 1 1 1

Qr  R   
R 4 k  r1 r2 

117
1-D, SS Heat Conduction
(Spherical Coordinates)

• The equation for the rate of heat transfer can also be done by
simplifying the heat equation for spherical coordinates, which is
recalling:

1 T 1   2 T  1   T  1  T q 2
  2  r   2 2   sin   2 2  2 
 t r r  r  r sin      r sin   k
0, steady 0, 1D 0, 1D
state
0, no heat
generation

  2 T 
 r    0
r  r 
118
1-D, SS Heat Conduction
(Spherical Coordinates)

• Integrate twice:

  2 T 
  r  r   r   0
T
2
r    0  dr  C1
r

C1
 dT   r 2  dr
C1
T    C2 119
r
1-D, SS Heat Conduction
(Spherical Coordinates)

• Apply boundary conditions:


– At r = r1 T = T1
– At r = r2 T = T2
C1
at r  r1 : T1    C2
r1
C1  r1 C2  T1 

at r  r2 :
C1
T2    C2 
T1  C2 r1  C2 r2
r2 r2
r2T2  r1T1 r1  r2
C2  ; C1  T2  T1 
r2  r1 r2  r1 120
1-D, SS Heat Conduction
(Spherical Coordinates)

C1
 T    C2
r
r2 r1 r2T2  r1T1
 T1  T2  
r r2  r1  r2  r1
T1r2 r T2 r2 r r2T2  r1T1
  
r r2  r1  r r2  r1  r2  r1
T1 r1 r2  r r1  T2 r r2  r1 r2 
 
r r2  r1  r r2  r1 
r1 r2  r  r2 r  r1 
  T1   T2
r r2  r1  r r2  r1  121
1-D, SS Heat Conduction
(Spherical Coordinates)

 2 dT 
Qr  Aq r  4 r  k 
 dr 
2 C1 
 4 r  k 2 
 r 
 k  r2 r1  
 4 r  2  
2
T2  T1 
 r  r2  r1  
 r2 r1 
 4 k  T2  T1 
 r2  r1  122
1-D, SS Heat Conduction
(Spherical Coordinates)

• Spherical composites may be treated in much the


same way as composite walls and cylinders, where
appropriate forms of the total resistance (R) and
overall heat transfer coefficient (U) may be
determined.
z

x y 123
Critical Thickness of Insulation

• Consider a tube, cable, or wire dissipating heat from


the outer surface into the surrounding air by
convection.
• It is covered by a layer of insulation to minimize heat
loss. In many cases, the thermal resistance offered
by a metal tube or wire is negligibly small in
comparison to the insulation.

124
Critical Thickness of Insulation

• The tube wall temperature (To) is nearly the same as


the fluid. T,h o o

insulation

insulation ri
ri

Ti ro Ti
ro

125
(a) Rod or Wire (b) Pipe
Critical Thickness of Insulation

• For a single layer of insulation material, the heat


transfer rate is given by:

 Ti  To Ti  T
Qr  
Ri  Ro 1
2 kL  ln
ro
ri  1
2 ro Lho

• Ri ≡ Thermal resistance due to conduction in the


insulation.
• Ro ≡ Thermal resistance due to convection on the
surface.
126
Critical Thickness of Insulation

• Assume Ti, To, k, L, ri, h all remain constant and allow


ro to vary between ri < r < ro.

 T  T
Qr  1 i o

2 kL 
   
ln ro
ri


1
2 ro Lho

Ri Ro

– As ro increases, the thermal resistance Ri also


increases as Ro decreases.
127
Critical Thickness of Insulation

R Rtot

Rcond
(Rises with thickness)

Rconv
(Sinks with thickness)

ro,crit r 128
Critical Thickness of Insulation

• A critical value of ro may be found that will


result in a maximum rate of heat loss.

– Differentiate the heat equation with respect to ro


and set to 0 to maximize the equation.
dQr 2 kLTi  To   1 k 
     0
dr0  
ro 2
 2
ln ri  hokro  ro ho ro 
1 k k
  ro ,crit 
ro ho ro2 ho
129
Critical Thickness of Insulation

k Critical radius
ro ,crit 
ho of insulation

if ro  ro ,crit Will decrease the rate of heat loss


expected. Good !

ro  ro ,crit Will increase the heat loss


continuously. Maximum at the critical
thickness. Avoid ! 130
Finite Differences
(Numerical Methods)

• Numerical methods based on finite difference


techniques are ideally suited for systems of more
complex geometries by means of high speed
computers.

• It is suitable for 2-D or 3-D systems

• Consider a 2-D system such as a solid of constant


thickness b, subdividing into equal increments in
both the x and y-directions

131
Finite Differences
(Numerical Methods)

m – x increment
n – y increment Node
x

y
b
y

x
132
Finite Differences
(Numerical Methods)

• In the absence of a m,n+1


heat source or sink in
the system, the rate of Qm,n+1
heat flow toward the
nodal point must be
equal to the rate of m-1,n m, n m+1,n
heat flow from it in
steady state. Qm-1,n Qm+1,n
Qm,n-1
m,n-1

133
Finite Differences
(Numerical Methods)
• In the finite difference method the derivatives are replaced by
differences.

df x   f x  x   f x  
 lim  
dx x 0
 x 

• Instead of taking the limit, the following approximation for the


derivative can be used.
f(x+Dx)
df x  f x  x   f x 
Df
f(x)

dx x Dx
x x+dx134
Finite Differences
(Numerical Methods)

• If the grid is subdivided into M sections of equal


length.

L
x  Tm+1
M
Tm
in the x  direction Tm-1

m-1 m m+1

m-½ m+½
135
Finite Differences
(Numerical Methods)

m-1/2
dT Tm  Tm 1

dx m
1 x Tm-1 Tm
2
m+1/2
dT Tm 1  Tm

dx m
1 x Tm Tm+1
2

136
Finite Differences
(Numerical Methods)
• The 2nd derivative is simply:

d T2 dT
dx m  1  dT
dx m  12
2
 2

dx x
Tm1 Tm Tm Tm1
 x
 x

x
Tm 1  2Tm  Tm 1
 2
x 137
Finite Differences
(Numerical Methods)
• Likewise:

d 2T Tn 1  2Tn  Tn 1
2
 2
dy y

138
Finite Differences
• Finite Differences of Plane Wall: The 1-D heat transfer
through a plane wall is given by the following
equation. Find the finite difference expression for:
d 2T q 
2
 0
dx k
• This can be expressed in differential form as:

Tm 1  2Tm  Tm 1 q m
2
 0 for m  1, 2, 3 
x k
Where qm is the rate of heat generation per unit volume at node m.
139
Finite Differences
(Example 2.12)
(m, n+1)
• For 2-dimensions:

 2T  2T q 
2
 2  0 (m-1, n) (m, n) (m+1, n)
x y k
Dy
Dx
• The finite difference
(m, n-1)
formulation is:

Tm 1,n  2Tm ,n  Tm 1,n Tm ,n 1  2Tm ,n  Tm ,n 1 q m ,n


2
 2

x y k
for m  1, 2, 3  M  1
140
for n  1, 2, 3  N  1
Finite Differences
(Example 2.12)

• If x = y then:

q m ,n  x 2 
Tm 1, n  Tm 1,n  Tm,n 1  Tm,n 1  4  Tm,n  
k
• Or since we are considering that k= constant, the heat
flows may all be expressed in terms of temperature
differentials and this same equation can be derived.

 dT
Qx  kAx where Ax  y 1
dx
 dT
Qy  kAy where Ay  x 1
dy 141
Finite Differences
(Example 2.12)

• Therefore the finite difference expressions for Q are:

Q cond ,left  Q m 1,n  k  y


T m 1, n  Tm ,n 
x

Q cond ,right  Q m 1,n  k  y


Tm1,n  Tm,n 
x

Q cond ,up  Q m , n 1  k  x
Tm,n1  Tm,n 
y

Q cond ,down  Q m ,n 1  k  x
Tm,n1  Tm,n 
y 142
Finite Differences
(Example 2.12)

• Therefore the total heat transfer is:

Q m 1,n  Q m 1,n  Q m ,n 1  Q m,n 1  q m ,n  A  0


xy

• Therefore if x = y:

 y  Tm1,n  Tm,n  y  Tm1,n  Tm,n  


   
 x  x   q m ,n  x  y 
k 
 x  Tm,n 1  Tm,n  x  Tm,n1  Tm,n  
  y

 y 
 
143
Finite Differences
(Example 2.12)

• Then:

qm ,n  x 2 
Tm 1,n  Tm 1,n  Tm ,n 1  Tm,n 1  4  Tm,n  
k

144
Finite Differences
• To use this numerical method, these equations must be written
for each node within the material and the resultant system of
equations solved for the temperature at the various nodes.

145
Finite Differences
(Example 2.13)

Example 2.13: Finite Difference Modeling of a


square plate. A small plate (1x1 m) and with a k= 10
W/(mC) has one face maintained at 500C and the
rest at 100C.

Compute: k 500C
(i) Temperature at various nodes.
(ii) Heat flow at the boundaries.
100C 1 m 100C

1m
146
100C
Finite Differences
(Example 2.13)

Four x  1 m
3
node T=500C
problem

y  1 m
3 1 2

T=100C T=100C
3 4

147
T=100C
Finite Differences
(Example 2.13)

(i) The solution for finding the temperatures


1 2
is (for an interior node):

Tm 1,n  Tm 1.n  Tm ,n 1  Tm ,n 1  4  Tm ,n  0 3 4

 
Node 1 : T2  100 C  500 C  T3  4T1  0
Node 2 : 100 C  T1  500 C  T4  4T2  0
Node 3 : T4  100 C  T1  100 C  4T3  0
Node 4 : 100 C  T3  T2  100 C  4T4  0
148
Finite Differences
(Example 2.13)

• Rearranging equations:

600  4T1  T2  T3 0
600  T1  4T2  T4  0
200  T1  4T3  T4  0
200  T2  T3  4T4  0

149
Finite Differences
(Example 2.13)

-4 1 1 0 T1 -600

1 -4 0 1 T2 -600
· =
1 0 -4 1 T3 -200

0 1 1 -4 T4 -200

150
Finite Differences
(Example 2.13)

• Solve by Gaussian Elimination:

T1 T2 T3 T4 C

-4 1 1 0 -600

1 -4 0 1 -600

1 0 -4 1 -200

0 1 1 -4 -200
151
Finite Differences
(Example 2.13)

T1 T2 T3 T4 C

-4 1 1 0 -600

X4 4x1= -4x4= 4x0= 4x1= -600x4=


4 -16 0 4 -2400

1 0 -4 1 -200

0 1 1 -4 -200

152
Finite Differences
(Example 2.13)

T1 T2 T3 T4 C
-4+(4)=0

-4 1 1 0 -600

0 -16 0 4 -2,400

1 0 -4 1 -200

0 1 1 -4 -200

153
Finite Differences
(Example 2.13)

T1 T2 T3 T4 C
1+(-16)=-15

-4 1 1 0 -600

0 -15 0 4 -2,400

1 0 -4 1 -200

0 1 1 -4 -200

154
Finite Differences
(Example 2.13)

T1 T2 T3 T4 C
1+(0)=1

-4 1 1 0 -600

0 -15 1 4 -2,400

1 0 -4 1 -200

0 1 1 -4 -200

155
Finite Differences
(Example 2.13)

T1 T2 T3 T4 C
0+(4)=4

-4 1 1 0 -600

0 -15 1 4 -2,400

1 0 -4 1 -200

0 1 1 -4 -200

156
Finite Differences
(Example 2.13)

-600+(-2400)=-3000
T1 T2 T3 T4 C

-4 1 1 0 -600

0 -15 1 4 -3,000

1 0 -4 1 -200

0 1 1 -4 -200
157
Finite Differences
(Example 2.13)

T1 T2 T3 T4 C

-4 1 1 0 -600

0 -15 1 4 -3,000

X4 0 1 -15 4 -1,400

0 1 1 -4 -200
158
Finite Differences
(Example 2.13)

-15+(1x15)=0
T1 T2 T3 T4 C

-4 1 1 0 -600

0 -15 1 4 -3,000

X15 0 0 -224 64 -24,000

0 1 1 -4 -200
159
Finite Differences
(Example 2.13)

T1 T2 T3 T4 C

-4 1 1 0 -600

0 -15 1 4 -3,000

0 0 -224 64 -24,000

X15 0 0 16 -56 -6,000


160
Finite Differences
(Example 2.13)

-224+(14x16)=0
T1 T2 T3 T4 C

-4 1 1 0 -600

0 -15 1 4 -3,000

0 0 -224 64 -24,000
224
X
16
=14 0 0 0 -720 -108,000
161
Finite Differences
(Example 2.13)

T1 T2 T3 T4 C

-4 1 1 0 -600

0 -15 1 4 -3,000

0 0 -224 64 -24,000

0 0 0 -720 -108,000
162
Finite Differences
(Example 2.13)

 4  T1  T2  T3  600
 15  T2  T3  4  T4  3,000
 224  T3  64  T4  24,000
 720  T4  108,000

• Solving for the unknowns

108,000 
T4   150 C
720
163
Finite Differences
(Example 2.13)

24,000  150  64
T3   150 C
224

150  150  4  3,000 


T2   250 C
15

600  250  150


T1   250 C
4
164
Finite Differences
(Example 2.13)

• (ii) The heat rate is thus:

 T
Qx  k  y 1 2
x
-Qx=0
 T
Q y  k  x 3 4
y
y  1 1 

Qx  0   k T  100  T  100  500  100  100  100
x  
1 3
2 2 
 1 
 10  250  100  150  100  500  100
 2 
 4,000 Wm 165
Finite Differences
(Example 2.13)

• (ii) The heat rate is thus:

1 2

-Qx=1
3 4

y  1 1 

Qx 1   k T  100   T  100   500  100   100  100 
x  
2 4
2 2 
 1 
 10  250  100   150  100   500  100 
 2 
 4,000 Wm 166
Finite Differences
(Example 2.13)

• (ii) The heat rate is thus:

1 2

3 4

-Qy=0
x  1 1 

Q y 0   k T  100  T  100  100  100  100  100
y  
3 4
2 2
 10  150  100  150  100
 1,000 Wm 167
Finite Differences
(Example 2.13)

• (ii) The heat rate is thus: +Qy=1

1 2

3 4

x  1 1 

Q y 1  k  T1  500  T2  500  100  500  100  500
y  2 2 
 10  250  500   250  500   200  200
 9,000 Wm 168
Finite Differences
(Example 2.13)
• Therefore: +9,000 W/m

1 2
-4,000 W/m -4,000 W/m

3 4

-1,000 W/m

Heat flowing into the plate = +9,000 W/m

Heat flow leaving the plate = -4000-4000-1000=-9,000 W/m169


Finite Differences
(Example 2.14)

• Example 2.14: Derive the heat equation for node 3 of


the plate shown below.

1 2
Given:
k= constant
3 4
b= thickness
insulation

x= y
Steady state
5 6

170
Finite Differences
(Example 2.14)

• Also note the half areas:


x
1 2

y
y 3 4
2

5 171
Finite Differences
(Example 2.14)

• Since the heat transfer is steady state then ΣQ=0 and


the equation at node 3 is:

0  k  y  b 
T4  T3   x  b  T1  T3 
 k 
 x  b  T5  T3 
     k  
Ay
x  2  y  2  y
       1A 1A
Q m1,n   2 x        2 x     
Q m ,n1 Q m ,n1

• Note: Q m 1, n  0 because of the insulation

172
Finite Differences
(Example 2.15)

• Example 2.15: Steady 2-D Heat Conduction in an L-bar.


Given: k = 15 W/(m·ºC) h= 80 W/(m2·ºC)
T= 25ºC q′= gn= 2x106 W/m3

Convection x= y= L = 0.012m


h, T= 25ºC
1 2 3
Dx Dy
insulation

4 5 6 7 8 9
qr= 5000 W/m2
10 11 12 13 14 15

173
T= 90 ºC
Finite Differences
(Example 2.15)

• Assumptions:
– Heat transfer is steady and 2-D
– Thermal conductivity (k) is constant
– Heat generation q′ is constant
– Radiation heat transfer is neglible
• Form the volume elements by partitioning the region
between nodes. Node 5 is the only completely
interior node. Consider the volume element
represented by Node 5 to be full size (e.g. x=y=1).

174
Finite Differences
(Example 2.15)

• Then the elements represented by a regular


boundary node (i.e. Node 2) becomes half size (e.g.
x=y/2=1) and a corner node (i.e. Node 1) is quarter
size (e.g. x/2=y/2=1) .

Convection
1 2 3 h, T= 25ºC
y x
insulation

4 5 6 7 8 9
qr= 5000 W/m2
10 11 12 13 14 15

175
T= 90 ºC
Finite Differences
(Example 2.15)

Convection
h, T= 25ºC x= y= L
1 2 3
insulation

x y

4 5 6 7 8 9
qr= 5000 W/m2
10 11 12 13 14 15

T= 90 ºC
• Since the bottom surface is at a constant
temperature of 90 ºC, then:


T10  T11  T12  T13  T14  T15  90 C
176
Finite Differences
(Example 2.15)
Convection
• Node 1 (Energy balance): h, T= 25ºC
– Insulated on the left

insulation
1 2 Dy
– Convection on top ______

2
– Conduction on right and bottom
4 5
x  y  L
Dx/2
x y T2  T1  x T4  T1  x y
0  h  T  T1   k  k  g 1  
2 2 x 2 y 2 2

2 
80 mW2  C  0.012 m  
  T1  T2  T4 
 
80 mW2 C  25 C 2 106  0.012 m 2


 15 W

m C

 15 W

m C
2  15 W
m  C

 2.064  T1  T2  T4  11 .2 177
Finite Differences
(Example 2.15)
Convection
• Node 2 (Energy balance): h, T= 25ºC
– Convection on top
– Conduction right, left, bottom 1 2 3
Dy
y T3  T2 
0  h  x  T  T2   k    4 5 6
2 x
  k  x 
T5  T2  y T1  T2 
k   g 2  x 
y Dx

y 2 x 2
 2hL  2hL g 2 2
T1   4    T2  T3  2T5    T  L
 k  k k

T1  4.128  T2  T3  2  T5  22.4 178


Finite Differences
(Example 2.15)
Convection
• Node 3 (Energy balance): h, T= 25ºC
– Convection on top and right
– Conduction at bottom and left 2 3
Dy
 x y  x T6  T3 
h     T  T3   k    5 6
 2 2  2 y
Dx
y T2  T3  x y
 k    g 3   0
2 x 2 2
 2hL  2hL g 3 L
T2   2    T3  T6    T 
 k  k 2k

T2  2.128  T3  T6  12.8 179


Finite Differences
(Example 2.15)

• Node 4 (Energy balance): Dx


– Insulated on left
1 2
– Conduction at the top, right, bottom

• This node is on the insulated boundary


5′ 4 5

insulation
and can be treated as an interior node Dy
by replacing the insulation with a
mirror. This puts a reflected image of 10 11
node 5 to the left of node 4. g 4 L2
T5  T1  T5  T10  4  T4   0
        k T= 90 ºC
Interior
T10
 g 4 L2
T1  4T4  2T5   90   109.2 180
k
Finite Differences
(Example 2.15)

• Node 5 (Energy balance):


– Interior node
– Conduction all sides 1 2 3
– Dy

insulation
Can use the equation for an
interior node
4 5 6

10 11 12

g 5 L2
T4  T2  T6  T11  4  T5  0
k T= 90 ºC
T11 g 5 L2
T4  T2  T6  4  T5   90   109.2
k 181
Finite Differences
(Example 2.15)

• Node 6 (Energy balance):


– Convection upward right corner
– Conduction everywhere else Qcond
Convection
2 3
h, T= 25ºC Qconv
Qconv
5 6 7
Dy
11 12 13 Qcond 6
Qcond
Dx
T= 90 ºC 182
Qcond
Finite Differences
(Example 2.15)

 x y  y  T7  T6   T12  T6 
h     T  T6   k      k  x     
 2 2  2  x   y 
k  y x T3  T6  3
  
T5  T6  k    g 6  x  y   0

x 2 y 4

¾ of the internal
energy generation, 2 3 Convection
h, T= 25ºC
since only ¾ the
volume
5 6 7
Dy
11 12 13
T3  2  T5  6.128  T6  T7  212.0
Dx183
T= 90 ºC
Finite Differences
(Example 2.15)
Convection
• Node 7 (Energy balance): h, T= 25ºC
– Convection on top x
– Conduction right, left, and bottom
6 7 8
y T8  T7  y
h  x  T  T7   k    12 13 14
2 x
  k  x
T13  T7 
 k  y
T6  T7 
 g 7  x 
y
0
y x 2 T= 90 ºC

 2hL  2hL g 7 L2
T6   4  T7  T8  180  T 
 k  k k
T6  4.128  T7  T8  202.4 184
Finite Differences
(Example 2.15)
Convection
• Node 8 (Energy balance): h, T= 25ºC
– Identical to Node 7 Dx

7 8 9
Dy
13 14 15

T= 90 ºC
2
 2 hL  2 hL g L
T7   4    T8  T9  180   T  8
 k  k k

T7  4.128  T8  T9  202.4 185


Finite Differences
(Example 2.15)
Convection
• Node 9 (Energy balance): h, T= 25ºC
– qr heat flow on right
qr= 5000
– Convection on top W/m2
– Conduction on bottom and left 8 9
x y x  T15  T9  Dy
h  T  T9   q R   k      14 15
2 2 2  y 
y  T8  T9  x y Dx
 k     g 9   0
2  x  2 2 T= 90 ºC

 hL  q R hL g 9 L2
T8   2    T9  90  L   T 
 k  k k 2k
T8  2.064  T9  105.2 186
Finite Differences
(Example 2.15)
• We now have 9 equations and 9 unknowns, so we can solve:

Node 1:  2.064  T1  T2  T4  11 .2


Node 2: T1  4.128  T2  T3  2  T5  22.4
Node 3: T2  2.128  T3  T6  12.8
Node 4: T1  4T4  2T5  109.2
Node 5: T4  T2  T6  4  T5  109.2
Node 6: T3  2  T5  6.128  T6  T7  212.0
Node 7: T6  4.128  T7  T8  202.4
Node 8: T7  4.128  T8  T9  202.4
Node 9: T8  2.064  T9  105.2 187
Finite Differences
(Example 2.15)

• Solving:
T1= 112.1 ºC
T2= 110.8 ºC
T3= 106.6 ºC
T4= 109.4 ºC
T5= 108.1 ºC
T6= 103.2 ºC
T7= 97.3 ºC
T8= 96.3 ºC
T9= 97.6 ºC 188
Finite Differences
(Example 2.15)

Temperature
(ºC)

Hi Convection
h, T= 25ºC
1 2 3
insulation

4 5 6 7 8 9
Low qr= 5000 W/m2
10 11 12 13 14 15

T= 90 ºC
189
C
END OF C ONDUCTION S C
ECTION

190

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