JMC Projects (India) Limited QMS - PPR

QMS PPR
BU – INFRA-WATER
JAN 2020

QMS MIS Report

1
 Quality Pledge

We Solemnly affirm that ,we shall pursue to deliver, consistent quality

product, as per the standard norms and strive, for achieving customer
delight, by integrating quality management principles, & adhering best
industry practices, in our daily work.

• We dedicate our efforts, to promote quality in all ways, to avoid rework

and rejections ,to save the invaluable resource of Mother Nature.

2
 STATUS OF LAST PPR FTM JAN 2020
Sl. No Function Previous Discussion Point Action Taken Remarks
1 QMS TMT to be kept at a certain height to avoid rusting Action taken and kept at elevate
of issued TMT to sub-contractor/MJIP. height as per specification.
2 QMS Slurry leakage during casting of columns to be Slurry leakage wash out and pour
avoided. Formwork Inspection to be done by site card signing practice implemented
engineer. Pour card signing practice to be followed before concreting.
before concreting/MUIP.
3 QMS Bare MS Pipes should be painted which will be Rusted pipe surface preparation
used for staging to avoid rusting(BWSP). and paint application done .
4 QMS Leakage found in HDPE fittings supplied by M/s Informed to concern person.
Miraj Industry. Company to be blacklisted(KWSP).
5 QMS Honeycombing, poor finishing at PH-2 & poor Honeycomb repaired by using cement
reinforcement handling at . mortar at PH2.
6 QMS KWSP site observation not cleared within time Informed to concern person.
limit.

7 QMS Check-list implementation for quality process Improvement in progress.

improvement.

8 Site Quality person to be appointed at KDWS Recruitment process on going.

QMS

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QMS MIS Report
 Index

Index
1 Quality Records
2 Site Inspection Report (HO/RO)
3 Good Initiatives
4 Concrete Production
5 Standard Deviation
6 Rating analysis-Summary
7 Internal NCR -Summary
8 Customer Complaints -Summary
9 Cost of Repair/Rework
10 Area of Improvement
11 Batching Plant & Related Issue
12 Contractor Evaluation
13 Critical Concerns
14 Training Reports

QMS MIS Report

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 Quality Records

Sr. No Description Site Name Submitted (Qty.) Approved (Qty.) Date Remarks
MUIP 1 1 17/07/18
MJIP 1 1 20/11/18
1 Project Quality Plan
KWSP 01 01 27.11.2018
MAIP 1 1 20.11.2018
MUIP 2 2 02/08/18
MJIP 11 11 Submit to client
approval
2 Concrete Mix Design
KWSP 08 08 29.11.2018
MAIP 4 4 09.10.2019
MUIP 5 5 18/07/18
MJIP 10 10 20/11/18
3 Method Statement
KWSP 04 04 02.01.2019
MAIP 4 4 20.12.2018
MUIP 4 4 05/04/18
MJIP 4 4 18/2 &27/ 3/19
4 ITP/QAP
KWSP 04 04 02.01.2019
MAIP 2 2 7.8 & 20.12.2018
QMS MIS Report
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 Quality Records

Sr. No Description Site Name Submitted (Qty.) Approved (Qty.) Date Remarks
NWSS 1 1 03/02/2020
MKWS 1 1 06/12/2017
1 Project Quality Plan

NWSS 6 6 03/01/2020
MKWS 4 4 10/01/2018 &
14/8/2019
2 Concrete Mix Design

NWSS 4 4 16/08/2020
MKWS 8 8 06/12/2017
3 Method Statement

NWSS 1 1 17/12/2019
MKWS 1 1 06/12/2017
4 ITP/QAP

QMS MIS Report

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 Site Inspection Report (HO/RO)
BU: Water
Project: MJIP
Status : Opened :
Project Location: Dhar Major Observations: Closed : - 2 - 2
Date of Inspection: 06.01.2020

Site : MJIP
Action to
Corrective / Closing
Sl.No Location Observation Reference Photos Correction be taken Remarks
Preventive Action by Date

Pump Instruction given to

It is observed that
House-02 , uneven Spacing the concern and Mr. Sahab
Pumping Rectified with engineer & contractor
1 Station Raft observed of raft top equal spacing to proper steel bar Ali/ Mr. 10.01.2020
 

Reinforceme bar at lapping spacing as per Girdhari

position.
nt standard.
OPENING PHOTO
CLOSING PHOTO

QMS MIS Report

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 Site Inspection Report (HO/RO)
BU: Water
Project: MJIP
Status : Opened :
Project Location: Dhar Major Observations: Closed : - 2 - 2
Date of Inspection: 10.01.2020

Site : MJIP
Corrective / Action to Re
Sl.No Location Observation Reference Photos Correction Preventive be taken Closing Date ma
Action by rks

It is observed that
moist sand stuck off Instruction given
Fabrication in the measuring bin to the concern
Yard-2, due to side opening, Measuring bin Opening and engineer to M/s 15.01.202
replaced in bottom side Radhey
1 Guniting which causes a for smooth discharge of ensure correct Constructi 0  
work on MS chance of incorrect sand after measurement. measurement as on
Pipe measurement of per
sand or delay in specification.
process.
OPENING PHOTO CLOSING PHOTO

QMS MIS Report

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 Site Inspection Report (HO/RO)
BU: Water
Project: MJIP
Status : Opened :
Project Location: Dhar Major Observations: Closed : - 2 - 2
Date of Inspection: 10.01.2020

Site : MJIP
Action to Re
Corrective /
Sl.No Location Observation Reference Photos Correction be taken Closing Date ma
Preventive Action by rks

FIELD JOINT
WELDING DONE BY
UNQUALIFIED
WELDER, BOTTOM Instruction given to
PORTION WELDING the concern and
LOCATION BALANCE FOR ALL engineer and M/s
1 /CHAINAGE : JOINTS, UNWANTED contractor ensure BHUMI OPEN  
18.00 KM MATERIAL FOUND proper supervision at TRADING
INSIDE OF ENTIRE site for field weld
PIPELINE(POOR joint.
HOUSE KEEPING),&
WORST WELDING
OBSERVED. .

QMS MIS Report

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 Site Inspection Report (HO/RO)
BU: Water
Project: MJIP
Status : Opened :
Project Location: Dhar Major Observations: Closed : - 2 - 2
Date of Inspection: 25-01-2020

Site : MJIP
Action to Re
Corrective /
Sl.No Location Observation Reference Photos Correction be taken Closing Date ma
Preventive Action by rks

1. MISMATCHFOUND
IN JOINT FIT-UP,
BOTTOM PORTION Instruction given to
LOCATION WELDING BALANCE the concern and
/CHAINAGE : OBSERVED. engineer and
M/s ME
1 09.00 KM contractor ensure OPEN  
(PS-2 to PS- 2. Pipe laying work
Techno
proper supervision at
3) carried out, without site for field weld
welding pit joint.
preparation.

QMS MIS Report

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 Good Initiatives/MUIP
JMC Projects (India) Limited QMS - MIS

HO Team & Client visit at Site

QMS MIS Report
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JMC Projects (India) Limited QMS - MIS Good Initiatives/MUIP

Mechanical & Electrical Works

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QMS MIS Report
 JMC Projects (India) Limited QMS - MIS Good Initiatives/NWSS

Quality Training and tool box talks given to pipeline workers at various site locations
QMS MIS Report
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JMC Projects (India) Limited QMS - MIS Good Initiatives/NWSS

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QMS MIS Report
 JMC Projects (India) Limited QMS - MIS Good Initiatives/NWSS

QA-QC Lab Preparation

Scheme -1 Scheme -2

QMS MIS Report

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 JMC Projects (India) Limited QMS - MIS Good Initiatives/NWSS

Floor Curing tank Curing Tank

Scheme-1 Scheme-2

QMS MIS Report

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 JMC Projects (India) Limited QMS - MIS Good Initiatives/NWSS

DI Pipeline work

QMS MIS Report

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Good Practices snaps for ESR locations/KWSP

Walk down
is going on
with PM
Good Practices snaps for ESR locations/KWSP
Tool box meeting Conducted by PM and co-
ordinate at WTP site/KWSP
Walk down is
going on with PM
and co-ordinate

Walk down is
going on with PM
and co-ordinate
Quality Review Meeting Snaps/KWSP
Temperature checking in curing tank/KWSP
Cube’s test work is happening in front of
Consultant/KWSP
Concrete Trail mix snaps/KWSP
Curing snaps for ESR and WTP areas/KWSP :
Cube Casting and ID marks at ESR and WTP snaps/KWSP :

Cube’s Cube’s
Slump
pouring with pouring with
checking
marking marking
HDPE Pipe laying at Rniguda locations/KWSP
DI Pipe laying at kebidi and sargiguda locations/KWSP
JMC Projects (India) Limited QMS - MIS Good Initiatives/MKWS

COMPACTION TESTS ARE CONDUCTED IN PRESENCE OF WAPCOS’s

REPRESENTATIVE AT FILTER HOUSE, WTP AREA

QMS MIS Report

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JMC Projects (India) Limited QMS - MIS Good Initiatives/MKWS

COMPACTION DONE BY
COMPACTION TESTS ARE CONDUCTED IN ROAD RESTORATION
JUMPING COMPACTOR IN ROAD
WORKS PRIOR CONCRETING WORK.
RESTORATION WORK.

QMS MIS Report

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JMC Projects (India) Limited QMS - MIS Good Initiatives/MKWS

MARKING DONE PRIOR BREAKING OF CC ROAD FOR PIPELINE WORK.

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QMS MIS Report
JMC Projects (India) Limited QMS - MIS Good Initiatives/MKWS

HYDRO TEST IS IN PROGRESS.

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QMS MIS Report
Good Initiatives /MJIP

On 24.01.2020 Pumping
station-02 during Raft
concreting , SQO QC NVDA
visited & witness cube
casting, concrete laying and
compaction, Batching plant
process, moisture correction
report, batch sheet, slump
testing.

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QMS MIS Report
Good Initiatives /MJIP

Concrete slump test at batching plant

and concrete pouring site.

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QMS MIS Report
Good Initiatives /MJIP

Pumping station-02 Raft pre pour inspection with NVDA Representatives.

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QMS MIS Report
 Good Initiatives/MJIP

INSPECTION AT PIPE FABRICATION YARD- Outer coating INSPECTION AT PIPE FABRICATION YARD- Internal
guniting inspection with NVDA Representatives epoxy paint inspection with NVDA Representatives

QMS MIS Report

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Good Initiatives/MJIP

Application of concrete bonding agent

– Nitobond on construction joint at
PS-02 Raft.

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QMS MIS Report
Good Initiatives/MJIP

Location- PS-02 , Pumping station Raft water curing on top and vertical exposed surface.

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QMS MIS Report
 Good Initiatives/MJIP

INSPECTION AT PIPE LAYING SITE- Field joint Ultrasonic Testing witnessed by NVDA
representative at pipe laying site, found satisfactory

QMS MIS Report

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Good Initiatives/MJIP

Incoming material inspection- Inspection of MS Plate and Wire mesh.

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QMS MIS Report
Good Initiatives/MJIP

Mechanical testing for production test

coupon sample at kailtech lab , Indore
witnessed with NVDA Representative .

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QMS MIS Report
 Good Initiatives/MJIP

INSPECTION AT PIPE FABRICATION YARD- Ultrasonic test

INSPECTION AT PIPE FABRICATION YARD-
at weld joint witness by NVDA representative at
Bevel angle inspection by NVDA representative
fabrication yard.

QMS MIS Report

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 Good Initiatives/MJIP

Lab testing witness with NVDA Representatives

QMS MIS Report

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Best Photograph/Good Initiative/BWSP

Painting work of MS pipe of filter House Compaction of subgrade for road work of WTP.
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QMS MIS Report
 Best Photograph/Good Initiative/BWSP

P.C.C work of River jetty bank protection work. HDPE Pipe laying work by HDD matchine.
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QMS MIS Report
CONCRETE PRODUCTION

Infra Water Concrete Production Jan 2020

1400 1311
1200
1015
1000
800
637
600
400 331
150 207
200
33 57
0
0
MKWS KWSP BWSP MBWS MAIP MUIP MJIP KDWS NWSS

Infra Water Concrete Production Jan 2020 7000

Site 6182.35
M7.5 M10 M15 M20 M25 M30 Total 6000
5917

MKWS   360       655 1015

KWSP       5 119 207 331 5000
BWSP     12 5 16   33
MBWS   46     26 564 637 4000

MAIP           150 150

3000
MUIP         18 40 57
MJIP     6   12 1293 1311
2000 1663.11
KDWS   13 50   54 90 207
NWSS             0 1000
              0
0
Total (Cum) 0 419 68 10 245 2998 3740 FY 19-20-Q1 FY 19-20-Q2 FY 19-20-Q3 FY 19-20-Q4

QMS MIS Report

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STANDARD DEVIATION

4 MKWS
BWSP Assumed Standard Deviation value as
3.5
MBWS per IS 456 Clause No 9.2.4.2
3

2.5

2
M10 to M15 3.5N/mm2
1.5

0.5 M20 to M25 4.0N/mm2

0
M-15 M-20 M-25 M-30 M-35 M-40 M-45 M-50 M-55 M-60
M30 to M50 5.0N/mm2

Concerns

NO CONCERN / SD VALUES ARE

WITHIN TOLLERANCE

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QMS MIS Report
 Quality Rating
95.00
Quality Rating Infra Water Dec 2019 92.00
92.55
91.00 91.00 91.00
Site Overall Rating Product Rating 90.00
90.00 90.00

BWSP 85.00 85.00 88.00

KDWS 80.00 91.00 85.00

85.00
85.00 85.00 85.00
84.00
85.00

MKWS 85.00 88.00 81.00

81.72
80.00 80.00
KWSP 81.00 91.00 80.00

MBWS 91.00 90.00

MUIP 90.00 92.00 75.00

MAIP 85.00 84.00

70.00
MJIP 81.72 92.55 BWSP KDWS MKWS KWSP MBWS MUIP MAIP MJIP NWSS

NWSS 85.00 80.00 Quality Rating Infra Water Jan 2020 Overall Rating Quality Rating Infra Water Jan 2020 Product Rating

100.00
Quality Rating INFRA Water
INFRA Overall Rating Product Rating
80.00
FY 19-20-Q2 83.59 84.87
FY 18-19-Q3 76.42 85.62
60.00
FY 19-20-Q2 FY 91-20-Q3 FY 18-19-Q4 FY 19-20-Q1
FY 18-19-Q4 86.77 89.15
Quality Rating INFRA Water Overall Rating Quality Rating INFRA Water Product Rating
FY 19-20-Q1 79.22 80.33

QMS MIS Report

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INTERNAL AUDIT NCR ANALYSIS

ANALYSIS OF INTERNAL NCR SUMMURY- INFRA WATER

JMC
  2020 (UPTO Feb 20202 )
Average of
Water for
ISO COLUSE BWSP NRDA MUIP MAIP MJIP MKWS KWSP MBWS 2019 H2

8.5.1-Control of production and service   11 5 3 2 5 2 6  

provision
  2 1 2 3 1 5 8  
7.5.2 - Creating and updating

7.5.3- Control of documented   1 1 2 2 1      

Information-Drg
8.5.4- Preservation     1     2   1  
  1              
10.2-Non confirmity & Corrective Action
                   
OPEN NCR   0 0 0 0 6 0 0 6
CLOSED NCR   15 8 7 7 3 7 15 62
OVER ALL NCR 0 15 8 7 7 9 7 15 68

QMS MIS Report

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 Internal Audit Open NCR
Site Name Description Audit Date Action required

1) Drawing issue Register not updated since Jan 2019.  

2) Material Stacking is poor, Need improvement
3) One electrical trench sidewall found in damage conditions
with side drain slab found in irregular shape at Sec-5, Rd 3-6
Jn.
4) Improvement needed in reinforcement work, reinforcement 11/02/20
MKWS  
not terminated/Placed as per drawing at approach bridge – 20
intake well
5) Cement not tested in laboratory, last third party test done on
17/07/2019
6) Sr. No. 216 & 217 Tagore Park Road Restoration work M30
Cube Strength 15.39 Mpa & 15.64 Mpa at 28 days

QMS MIS Report

50
 Customer Complaints

No Of Complaints
Customer Complaints Jan 2020
Description MKWS KWSP BWSP MBWS MAIP MUIP MJIP NRDA Total 28

Open Complaints
Since Previous 0 0 0 0 0 0 0 0 0
Month

Total Complaints
Issued in Current 0 0 0 2 0 0 0 0 2
Month

8
Complaints Closed 0 1 0 28 0 0 0 8 37
in current month

Balance Open 0 0 0 0 0 0 0 0 0 MBWS NRDA KWSP

Complaints
Site Name

QMS MIS Report

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 Internal Customer Complaints Trend Analysis

Trend Analysis Jan 2020

62.16%

70.00%

60.00%

50.00%

40.00%

30.00%
13.51%

20.00%
5.41%

10.00%
2.70%

2.70%

2.70%

2.70%

2.70%

2.70%
2.70%

0.00%
0.00%

QMS MIS Report

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 Critical Customer Complaints
Site Description Open Since Action / Correction Root Cause CAPA Photograph
Name

       

 
NIL    

     

QMS MIS Report

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 REWORK COST

Sl. No Project Name Rework Cost Remarks

External Guniting on MS Pipe - Patch work found during
Rs. 17237 guniting process, It has been repaired by (1:2) cement
1 MJIP mortar as per NVDA specification.

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QMS MIS Report
PIPE LAYING NDT JOINT STATUS

Sl. Project Thickne Total Joints (Nos) UT Offer UT

Type of Pipe Line UT Repair UT Hold
No. Name ss up to Nov 2019 Accepted
MS/DI/RCC Pipe Laying
1 MAIP 5.0 MS 39 39 27 12 UT Repaired
MM work has been
done
2 MAIP 4.25 MS 38 48 37 11 UT Repaired
MM work has been
done

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QMS MIS Report
 HYDRAULIC TESTING STATUS/KWSP

QMS MIS Report

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HYDRAULIC TESTING STATUS

Pressure
Type of Pipe Length of Pipe Tested
Sl. No. Project Name Dia. of Pipe Line K9-9 kg/cm2 & K7-7 Remarks
Line (KM)
kg/cm2
MS/DI/RCC Pipe Laying
1 MKWS 300 K-7 DI 1.104 8 kg/cm2
2 MKWS 300 K-9 DI 0.767 8 kg/cm2
3 MKWS 400 K-7 DI 0.509 8 kg/cm2
4 MKWS 450 K-9 DI - -
5 MKWS 500 K-7 DI - -
6 MKWS 600 K-9 DI - -
7 MKWS 700 K-9 DI - -
8 MKWS 800 K-9 DI - -
9 MKWS 110 HDPE 8.142 6 kg/cm2
10 MKWS 160 HDPE 0.621 6 kg/cm2
11 MKWS 200 HDPE 0.233 6 kg/cm2

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QMS MIS Report
 Area of Improvement/MUIP
JMC Projects (India) Limited QMS - MIS

(Before/After) (After)

QMS MIS Report

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 Area of Improvement/KWSP

QMS MIS Report

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 Area of Improvement/BWSP
JMC Projects (India) Limited QMS - MIS

DOC not written, Ring not provide ,Shear key not provided and Curing need to be improve at Rampur IPS Boundary wall

QMS MIS Report

60
Before and after photos/BWSP

Before painting of MS pipes at Filter house After Painting

61
QMS MIS Report
Area of Improvement/MKWS

Drawing issue Register not updated since Jan 2019/NCR1-( H O Audit)

62
QMS MIS Report
Area of Improvement/MKWS

Material Stacking is poor, Need improvement/NCR2(HO Audit)

63
QMS MIS Report
Area of Improvement/MKWS

Shuttering drawings not available at intake well, shuttering scheme not followed for approach bridge construction, conventional wooden
bamboo material is in use, need to be verified / weighted from HO-RO formwork team, Need immediate correction/NCR3(HO Audit)
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QMS MIS Report
Area of Improvement/MKWS

Shuttering drawings not available at intake well, shuttering scheme not followed for approach bridge construction, conventional wooden
bamboo material is in use, need to be verified / weighted from HO-RO formwork team, Need immediate correction/NCR3(HO Audit)
65
QMS MIS Report
Area of Improvement/MKWS

Improvement needed in reinforcement work, reinforcement not terminated/Placed as per drawing at approach bridge – intake
well/NCR4(HO Audit)
66
QMS MIS Report
 Batching Plant & Related Issue

QMS MIS Report

67
 Contractor Evaluation
Contactor Grade
Site Name Activity Contractor Name (A/B/C) Defect Nos.

Contractor - 1
RCC
Contractor – 2

Contractor - 1
Finishing (Blockwork, Plaster, flooring, Tiles, Gypsum etc..)
Contractor – 2
Contractor - 1
Special package (MEP, Fabrication, waterproofing etc.)
Contractor – 2

Contractor - 1
RCC
Contractor – 2
Contractor - 1
Finishing (Blockwork, Plaster, flooring, Tiles, Gypsum etc..)
Contractor – 2
Contractor - 1
Special package (MEP, Fabrication, waterproofing etc.)
Contractor – 2
Contractor - 1
RCC
Contractor – 2
Contractor - 1
Finishing (Blockwork, Plaster, flooring, Tiles, Gypsum etc..)
Contractor – 2

Contractor - 1
Special package (MEP, Fabrication, waterproofing etc.)
Contractor – 2
Contractor - 1
RCC
Contractor – 2

Contractor - 1
Finishing (Blockwork, Plaster, flooring, Tiles, Gypsum etc..)
Contractor – 2
Contractor - 1
Special package (MEP, Fabrication, waterproofing etc.)
Contractor – 2

QMS MIS Report

68
 Critical Concerns Project Wise

Sr. No. Site Top QMS Concerns Remedial Action Plan

Training given to Supervisor and concern skilled labors to overcome such

1 MUIP Poor Concrete finish problems.

Use of bamboo strictly prohibited for any kind of staging/scaffolding activity at

2 MKWS Formwork site..

MKWS Cement Testing

Cement not tested in laboratory, last third party test done on
3 17/07/2019.

MKWS Cube Testing

Sr. No. 216 & 217 Tagore Park Road Restoration work M30 Cube
4 Strength 15.39 Mpa & 15.64 Mpa at 28 days.

QMS MIS Report

69
Training Function

Site No. of Avg.Trg.Ti Total Man- Topics Covered

Participants me (Min) Hrs Training - Total Man Hrs
250
Concreting and curing methods (WTP).Brick work,
MKWS 58 60 58.00 Concreting and Curing methods (Intake Well).Concreting
and curing methods (Road restoration).
203.00
Reinforcement, shuttering and concrete work*Quality 200
KWSP 91 82.5 91.00 Control tests*RFI & Checklist maintaining
procedure*PQM&QMS
BWSP 12 42.50 9.00 HDPE pipe laying and fitting *MDPE pipe laying fitting and
HSC Connection 150
MBWS 42 45 31.50 QMS, Concreting and curing methods, Shuttering Works
122.40
Guniting Work *Painting & Sand Blasting Work* MS Plate
Cutting- Maintaining the cutting of MS Plate*Structure-
MAIP 204 36.00 122.40 Repairing Work of Concrete 100 91.00

Guniting wok on MS Pipe & Quality control tests

*Reinforcement Shuttering & Concrete works*MS Pipe 58.00
MJIP 406 30.00 203.00
fabrication , Fitup, Welding procedure, NDT Test, Hydro 50
Test
31.50
Concrete, Brickwork, Shuttering & Plaster Work * Fit-up & 20.70
MUIP 31 40.00 20.70 14.30
Welding Work 9.00
KDWS        
0
NWSS 43 20.00 14.30 DI Pipe laying, Jointing

SS
SP

SP

JIP
S

P
W
KW

BW

AI

UI
         

NW
KW

BW

KD
M

M
M

M
Total 887   550  
QMS MIS Report
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 JMC Projects (India) Limited QMS - PPR

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