VALV

E
NAMA AHLI KUMPULAN:

1. MOHAMAD HAFIZUDDIN BIN ZAIDI

2. MUHAMMAD ILYAS IRFAN BIN MOHAMED MAHFOL
3. EISRAQ AIMAN SYAFIQ BIN ROSLAN
 01
Introduction of
Valve
• Valves are a vital part of any
piping system, which means that
they play a key role in the oil and
gas industry.

• Therefore the valve system is

very important to be maintenance
for avoiding any corrosion and
leakage.
Valves can be classified in 3 ways:

I. Valve body type

- Cast steel.
- Forged Steel

II. Shape
- Gate
- Ball
- Butterfly

III. Function
- Start-stop
- Regulation
- Control
 02
Previous Method in
Valve Maintenance
before applying
technologies from IR
4.0
Valves Maintenance Face to Face Training
(ValvePro Training Center)

 Valve Maintenance Technician training program is designed to certify

maintenance and technical personnel responsible for the maintenance of valve
plug, ball and gate valves.
 ValvePro shares its vast knowledge of the latest technologies, equipment and
valve care products designed to prolong the service life of valves.

Valve Maintenance training Course

Valve Diagnostic Tools (Hydrostatic test)
• Valve leakage is tested using either a hydrostatic test
or pneumatic test.
• Valve leakage test results can vary based on the
technique of the tester.

Valve Hydrotest Diagnostic Tools

 Latest Method in
Valve Maintenance
After applying
technologies from IR
4.0
 Valve Maintenance Online Class Training
( 360Training.com )
• This training provides technicians with knowledge of
valve maintenance online

• The primary focus on Valve Animation / Graphic in

the Industrial Valve Training Program helps in very
clearly understanding Valve Maintenance
Procedures & Valve Operating Principle / Working
Principle Valve Online Training
 Valve Diagnostic Tools

• Valve diagnostic by KOSO Kentintrol

• Valve diagnostics can give you a clear, real-time

picture of the performance of a valve.

• This new version of valve diagnostic tools will

facilitate the maintenance work of a technician
Valve diagnostic by KOSO Kentintrol
 03
Valve maintenance
working principal in
IR 4.0
Valve Diagnostics

• Valve diagnostics is equipment used to check the

pressure and flow inside a valve.
• Opinions can vary about the performance of a
valve.

Valve diagnostic by KOSO Kentintrol

Valve Dismantle

• Verify that the valve is sufficiently cooled down, depressurised,

isolated from system pressure and secured against accidental
pressurisation.

Swing Check Valve

Valve Cleaning

• Valve maintenance does not have to be complicated.

Sometimes, the easiest way to avoid costly repairs is with a
simple, quick cleaning.

Cleaning Valve
Inspect Equipment

• Eye-balling your valves is another free and simple step in valve

maintenance.
• First, simply monitor the valves, checking for leaks.
• Next, open and close the valves to confirm they haven't seized,
and inspect the pressure and temperature of the media flowing
through the valves.

Inspect the valve

Lubricate the valves

• One of the most overlooked but inexpensive parts of valve

maintenance is greasing or lubrication.
• . Lubricants have a variety of attributes, so do not just use the
first thing you grab.

Valve Lubricating
Valve Assembly

• Thoroughly clean all parts with solvent and a clean cloth.

• Lubricate all threaded parts with high temperature grease.

Diagram reference for assembly valve

Valve Testing

• After the valve is cleaned and greased, the valve will undergo
testing using the valve diagnostic tool.

Testing valve
 04
Advantages And
Disadvantages Valve
Maintenance
Technologies In
Industrial Revolution
4.0
Advantages

I. The use of valve diagnostic tools is easier and faster for valve maintenance.
II. Using the diagnostic valve will also save more time compared to the use of previous
tools.
III. The diagnostic valve also allows to measure the pressure on the valve more accurately.
IV. Data obtained from valve maintenance can be stored in the form of internal storage,
external storage and cloud storage.
V. The use of valve diagnostic tool is more user friendly compared to the old technology
with the presence of lcd display and computer peripherals.
VI. The data obtained from the valve diagnostic tool can be used for the purpose of data
analysis for future valve maintenance.
Disadvantages

I. The price for the purchase of a new version of valve diagnostic tool is more expensive
than the old valve diagnostic.
II. Users will experience complexity and difficulty in maintaining valve diagnostic tools
because it requires high cost and high skills when performing the maintenance.
III. The use of valve diagnostic tools requires expertise and knowledge in the field of
computer technology and information in performing valve maintenance.
IV. Data obtained from valve maintenance can be stolen and deleted by malicious cyber
criminals.
V. The data stored in this computer software can be infected with viruses, malware and
suspicious software.
 05
Conclusion
• Valves play an important role in controlling the passage
of air or fluid through pipes or tubing, and it's common to
ignore them until something goes wrong.
• Over time, mineralization, rust and corrosion will affect
the parts inside of your valves.
 06
Reference
• https://www.directmaterial.com/keep-valves-
functioning-with-these-3-maintenance-tips
• https://www.youtube.com/watch?v=BeHxGJYNyy
0
• https://fluidhandlingpro.com/common-valves-
used-in-the-oil-gas- industry/#:~:text=Valves%20are
%20a%20vital%2 0part,refining%20process%20of
%20crude%20oil.
THANK YOU
 ANY
QUESTION?