A

Presentation
on
Construction methodology
of
RCC Steel flue chimney

By
By :: Date
Date ::
Abhishek
Abhishek Mahajan
Mahajan 03
03rdrd November
November 2017
2017
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 RCC CHIMNEY

STEEL FLUE

• Advantage: Inexpensive and readily available

• Disadvantage : Cracking & splitting of tiles , more
OVERVIEW maintenance

BRICK FLUE

• Advantage: Safe & durable

• Disadvantage : More expensive

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 PLANNING

MOBILIZATION

ENGINEERING

METHODOLOGY PROCUREMENT

CONSTRUCTION

QUALITY ASSURANCE

HEALTH, SAFETY & ENVIRONMENT

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 METHODOLOGY
•SCHEDULINGPLAN FOR TIMELY SUBMISSION

OF DRGS

•TIME TO TIME MATERIAL PROCUREMENT

•TIME TO TIME MANPOWER DEPLOYMENT

PLANNING
•MONITORING

•ORGANIZATION

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 METHODOLOGY • BONDS & PERMITS

• BATCHING PLANTS

• REINFORCEMENT, CEMENT &

AGGREGATES

• SLIPFORM MATERIAL
MOBILIZATION
• WINCH MACHINES

• WIRE ROPES

• HYDRAULIC JACKS
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 METHODOLOGY
• DESIGN

• SUBMISSION OF DRGS

• WIND TUNNEL TEST

• CONSTRUCTION DRAWINGS

ENGINEERING
• DETAIL DRAWINGS

• AS BUILT DRAWINGS

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 METHODOLOGY

• ADEQUATE STAFF

• TECHNICAL WORKERS

• VENDOR APPROVAL & PROCUREMENT OF

PROCUREMENT BROUGHT OUT ITEMS

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 CONSTRUCTION
PILE CAP
OF PILE

CONCRETE STRUCTURAL INSULATION &

CONSTRUCTION
CONSTRUCTION SHELL BEAM FLUE LINER

INSIDE &
ELECTRICAL
OUTSIDE ELEVATOR ELECTRICAL
WORKS
PAINTING WORKS

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 SAFETY

QUALITY
CONSTRUCTION
PROGRESS

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 CONSTRUCTION

•• MARKING
MARKING OF
OF EACH
EACH PILE
PILE AS
AS PER
PER DRG
DRG
DRILLING
DRILLING
•• DRILLING
DRILLING UPTO
UPTO REQUIRED
REQUIRED DEPTH
DEPTH

•• CLEANING
CLEANING WITH
WITH BENTONITE
BENTONITE
•• CHECKING
CHECKING OF
OF SP.
SP. GRAVITY
GRAVITY OF
OF FLASHED
FLASHED
CLEANING
CLEANING WATER
WATER

•• CONCRETING
CONCRETING BY
BY TRIMMY
TRIMMY PIPE
PIPE
•• CHECK
CHECK PROPER
PROPER OVERFLOW
OVERFLOW ABOVE
ABOVE CUTOFF
CUTOFF
CONCRETI
CONCRETI
NG
NG LEVEL
LEVEL

PILE
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EXCAVATION
CONSTRUCTION

DRESSING,LEVELLING &
PCC

PILE CHIPPING

PILE TESTING

REINFORCEMENT
LAYING
SEGMENT WISE
SHUTTERING

CONCRETING PILE CAP

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 CONSTRUCTION-PILE CAP
EXCAVATION OF SOIL UPTO
DESIRED DEPTH.

TRANSPORTING OF
EXCAVATED SOIL TO NEARBY
AREA.

PROPER SAFETY
PRECAUTIONS TO BE
MAINTAINED DURING
ACTIVITY.

MAKING JOINT PROTOCOL

WITH CUSTOMER FOR
FURTHER ACTIVITY EXCAVATION
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 CONSTRUCTION-PILE CAP
LEVELLING OF EXCAVATED SOIL

DRESSING OF SOIL & REMOVE

UNWANTED PARTICLE

COMPACTION OF SOIL

TAKING AVG. LEVEL OF

COMPACTED SOIL

LAYING OF PCC

FINISHING AS PER TOP LEVEL OF

PCC

CURING
DRESSING, LEVELLING, PCC
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 CONSTRUCTION-PILE CAP
CHIPPING SHALL BE DONE UPTO
SOUND CONCRETE

CHIPPING UPTO CUTOFF LEVEL

PILE CHIPPED BELOW CUTOFF

LEVEL SHALL BE BUILT UP TO
CUTOFF LEVEL

CHIPPING PROCESS CAN BE DONE

WITH LOW VIBRATING PROCESS
ONLY

PILE CHIPPING
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 CONSTRUCTION-PILE CAP
PILE INTEGRITY
TEST

LATERAL LOAD
TEST
PILE DYNAMIC
LOAD TEST
PILE
COMPRESSION
LOAD TEST

PILE TESTING
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FABRICATION OF CONSTRUCTION-PILE CAP
REINFORCEMNT BARS

PLACING OF BOTTOM LAYER

FIXING CHAIRS.

LAYING TOP LAYERS

EXTENDED DOWELS FOR

SEGMENT WISE CONCRETING
REINFORCEMENT LAYING

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 CONSTRUCTION-PILE CAP

CUTTING OF PLY IN SIZE

MAKING BOARD FOR

SHEAR KEY

SHUTTERING AS PER
SEGMENT DRAWING

SUPPORTING

SHUTTERING
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 CONSTRUCTION-PILE CAP
APPROVE DESIGN MIX

SLUMP SHALL NOT BE MORE THAN 140

AVOID COLD JOINT

TEMP TO BE MAINTAINED

POURING IN LAYER

TAKING CORE TEMP. UPTO 72 HOURS

FOR HEAT OF HYDRATION
CONCRETING
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 CONSTRUCTION-RCC SHELL
ERECTION OF SLIPFORM

CHEKCKING & ALIGNMENT

REINFORCEMENT LAYING & CONCRETING

FINISHING

OPENINGS & CUTOUTS

QUALITY

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 CONSTRUCTION-RCC SHELL
FIXING YOKE LEGS

ERECTION OF TOP DECK

STRUCTURE

FIXING FORM PANEL, WELLER,

CENTER POST

FIXING CONSOLER, DECKING

INSTALL HYDRAULIC SYSTEM

INSTALL LASER, WATER LEVEL.

ERECTION OF SLIPFORM
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FIXING HANDRAIL & SAFETY CONSTRUCTION-RCC SHELL
NETS

BOLTING,PLANKING OF
HANGING DECK

FIXING OF HOISTS

ASSEMBLY OF PASSENGER
CAGE & LIFTING BUCKETS

THIRD PARTY INSPECTION &

LOAD TEST

CHECKING OF SLIPFORM
ALIGNMENT
ERECTION OF SLIPFORM
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CONTINUE REBAR LAYING CONSTRUCTION-RCC SHELL
PROCESS

EXTRA REINFORCEMENT
AROUND OPENINGS

TRANSPORTING CONCRETE BY
BUCKET

CONCRETING BY TROLLEY

POURING OF 200MM LAYER

VIBRATING
REBAR LAYING & CONCRETE
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 CONSTRUCTION-RCC SHELL

FINISHING
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 CONSTRUCTION-RCC SHELL

OPENINGS & CUT OUTS

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 CONSTRUCTION- STRUCTURAL WORK

FABRICATION

SLAG BLASTING & PAINTING

ERECTION

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 CONSTRUCTION-STRUCTURAL
APPROVAL OF WPS

WELDER TEST

APPROVAL OF CUTTING PLAN

CUTTING ,FIT UP & WELDING

PROPER MARKING ON BEAM

FINAL INSPECTION, DP, RT, UT

FABRICATION
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 CONSTRUCTION-STRUCTURAL
COPPER SALG BLASTING

REPAIR IF PIN HOLE FOUND

PAINTING AS PER SPECIFICATION

CHECKING DFT IN EVERY COAT

ENSURE PROPER AREA FOR

BLASTING & PAINTING
BLASTING & PAINTING
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WINCH & PULLEY ARRANGEMENT
CONSTRUCTION-STRUCTURAL

THIRD PARTY INSPECTION

ERECTION OF ONE SIDE MAIN

BEAM
ERECTION OF OTHER HAND MAIN
BEAM
FIXING SECONDARY BEAMS
FLOOR WISE
DECKING & CASTING OF ROOF
SLABS

BOLTING ,ALIGNMENT
ERECTION
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 CONSTRUCTION- FLUE CAN

FABRICATIO
INSULATION PAINTING ERECTION
N

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 CONSTRUCTION-FLUE CAN
PREPARATION OF CUTTING PLAN

CUTTING OF PLATE & ROLLING

WELDING SPOOL

ASSEMBLE SPOOL

FIXING TOP ,MIDDLE & BOTTOM

ANGLE
WELDING, PERFORMING
DESTRUCTIVE & NON FABRICATION
DESTRUCTIVE TEST

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 CONSTRUCTION-FLUE CAN
STAGING FOR INSULATION

DAMAGE INSULATION CANNOT

BE USED

FIXING GI WIRE

FIXING INSULATION

LOCKING BY GI WASHER &

CHICKEN MESS

FIXING CLADDING IF REQUIRED INSULATION

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 CONSTRUCTION-FLUE CAN
SAND BLASTING

PRIMER

PAINTING

HIGH TEMP. RESISTING PAINT

PAINTING

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 CONSTRUCTION-FLUE CAN
FIXING OF HYDRAULIC JACKS

LAYING HT ROPES FROM TOP

FIXING RAIL FOR FLUE

SHIFTING

THIRD PARTY INSPECTION

SHIFTING OF FLUE INSIDE

CHIMNEY

FIXING ANCHOR DEVICE ERECTION

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 CONSTRUCTION-FLUE CAN
HANGING OF 1 CAN
ST

PLACING NEXT CAN & WELDING

CONTINUATION OF THE PROCESS

UPTO THE SEGMENT
COMPLETION

LIFTING OF SEGMENT

PLACING HANGER BEAM

FIXING & ALIGNMENT ERECTION

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 CONSTRUCTION-PAINTING
ARRANGEMENT FOR PAINTING

THIRD PARTY CERTIFICATION

SURFACE PREPARATION

PRIMER

PAINTING TOP TO BOTTOM IN

SINGLE STRIP PAINTING

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FIXING OF LIGHTENING CONSTRUCTION
ARRESTER

FIXING CABLE TRAYS

ASSEMBLY OF ELEVATOR

INSTALLATION OF PANELS

FIXING AVIATION LIGHTS

FIXING EARTHING & GROUND ELECTRICAL WORK

CONDUCTOR

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 THANK YOU

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