SECTION 3.

QUESTIONARY

Q1crater cracks can be found in.

 
a. Parent metal
b. Weld metal
c. Heat affected zone.
d. All of the above.
 
 SECTION 3. QUESTIONARY

Q2Imperfection produced by local rupture in the

solid state, which may arise from the effect of
cooling or stresses is called.
 
a. Cavities
b. Distortion arising from uneven cooling .
c. Crack
d. Crater pipe.
 SECTION 3. QUESTIONARY

Q3Generally solidification crack can occurs.

 
a. When Weld metal has high carbon or impurity(sulphur ,
etc) content.
b. Due to presence of Hydrogen molecules in weld.
c. Due to Linear porosity
d. Due to Lack of root penetration.
 
 SECTION 3. QUESTIONARY

Q4Hydrogen induced crack is also known as.

 
a. Solidification induced crack.
b. Crater crack.
c. Under bead/toe crack.
d. None of the above.
 SECTION 3. QUESTIONARY

Q5Factors necessary to cause HAZ hydrogen

cracking are.
 
a. Susceptible micro structure greater than 400 HV hardness.
b. Highly restrained joint.
c. Use of dry shielding gases.
d. Use of rolled plates.
 
 SECTION 3. QUESTIONARY

Q6Lamellar tearing occurs.

 
a. On fillet welds.
b. Only on rolled steel products.
c. Due to presence of high sulphur content.
d. None of the above.

 
 SECTION 3. QUESTIONARY

Q7Cavity /crater pipe that occurs on weld crater

is called.
 
a. Crater Porosity.
b. Cluster porosity.
c. Shrinkage cavity.
d. Isolated porosity.
 

 
 SECTION 3. QUESTIONARY

Q8Causes of cavities are.

 
a. Too great arc voltage or length
b. Presence of excess nickel in parent metal.
c. Lack of welder skill using high current.
d. a and c above.

 
 SECTION 3. QUESTIONARY

Q9Lamellar tearing can be controlled by.

 
a. Using dry electrodes in good condition
b. Use clean steel with guaranteed thorough-thickness
properties(Z grade).
c. A combination of joint design , restrain control and weld
sequence.
d. b and c above.

 
 SECTION 3. QUESTIONARY

Q10 Surface porosity can be caused by.

 
a. Damp or contaminate surface or electrode
b. Low fluxing activity.
c. Loss of shielding gas due to long arc.
d. All of the above.

 
 SECTION 3. QUESTIONARY

Q11. Lack of union between the weld and parent

metal at one or both sides of the weld is
caused by.
 
a. Excessive inductance in MAG dip transfer welding.
b. Low heat input.
c. Excess sulphur in weld pool.
d. a and b above.
 SECTION 3. QUESTIONARY

Q12 low weld current and /or arc voltage,

increased travel speed causes.
 
a. Slag inclusion.
b. Imperfect weld bead shape and dimension.
c. Excess weld metal along with excessive spatter.
d. Lack of fusion between weld and parent metal at root of
weld.
 
 SECTION 3. QUESTIONARY

Q13 Imperfection at toe of the weld caused by

metal flowing on to the surface of the parent
metal without fusing it is caused by.
 
a. Poor electrode manipulation.
b. Incorrect position of weld.
c. High heat input/low travel speed causing surface of fillet
welds.
d. All of the above.
 
 SECTION 3. QUESTIONARY

Q14 Weld imperfection can be termed for.

 
a. Angular distortion of weld joint.
b. Solidification crack.
c. Misalignment between two weld pieces.
d. All of the above.
 

 
 SECTION 3. QUESTIONARY

Q15 Causes of irregular weld width may be caused

by.
 
a. Slant position of weld joint.
b. Severe arc blow.
c. High included angle of joint.
d. Poor composition of weld electrode.
 
 SECTION 3. QUESTIONARY

Q16 Collapse of weld pool resulting in hole in the

weld is termed as.
 
a. Root Shrinkage.
b. Root concavity.
c. Shrinkage cavity.
d. Burn-through.

 
 SECTION 3. QUESTIONARY

Q17 An arc -strike can produce a hard HAZ which

may contain crack.
 
a. True.
b. False.
c. Only a above.
d. a and c above.

 
 SECTION 3. QUESTIONARY

Q18 Globules of weld or filler metal expelled during

welding adhering to the surface of parent
metal or solidified weld metal is called.
 
a. Excess weld metal.
b. Overlap.
c. Spatter.
d. Stray arc.

 
 SECTION 3. QUESTIONARY

Q19 Lightly oxidized surfaein the weld zone that

usually occurs in stainless steel is termed under.
 
a. Under flushing.
b. Heated zone of weld.
c. Tempering colour.
d. Miscellaneous imperfection.

 
 SECTION 3. QUESTIONARY

Q20 Spatter is a cosmetic imperfection and does

not affect integrity of the weld.
 
a. True.
b. False.
c. Only b above.
d. b and c above.
 

 
 SECTION 3. QUESTIONARY

Q21 ‘Torn surface’ is termed as.

 
a. Crack formed due to high restrained joint.
b. Surface damage due to the removal by fracture of
temporary welded attachments.
c. Local damage due to activity of grinding.
d. crack at center of the weld caused by weld metal
solidification  

 
 SECTION 3. QUESTIONARY

Q22 Projection of root penetration bead beyoud a

specified limit , local or continuous is.
 
a. Termed as Lack of root fusion.
b. Termed as Excess penetration.
c. Is caused by lack of skill.
d. b and c above.

 
 SECTION 3. QUESTIONARY

Q23 If both fusion face of the root are not melted ,

than it is termed as.
 
a. Lack of root fusion.
b. Lack of root penetration.
c. Root concavity.
d. Suck back at the root.

 
 SECTION 3. QUESTIONARY

Q24 An irregular groove at the toe of a run in the

parent metal or previously deposited weld
metal due to welding
 
a. Is Called Lack of fusion
b. Is caused by Melting of top edge due to high welding
current or high travel speed, especially at the free edge.
c. Is caused by uneven weld solidification at toe of the weld.
d. Is caused by high chromium content in parent metal.
 
 SECTION 3. QUESTIONARY

Q25 Lack of root fusion can be caused by.

 
a. Excessive root alignment at root
b. Large root face
c. Small root gap
d. All of the above
 

 
 SECTION 9. QUESTIONARY

Q1. Regarding advantages of Symbolic

representation in Drawings which of the
statement is not correct.
a. Simple and quick to put on the drawing.
b. Does not overburden the drawing.
c. Can only be used for standard joints (eg BS EN ISO 9692).
d. No need for an additional view – all welding symbols can
be put on the main assembly drawing.
 SECTION 9. QUESTIONARY

Q2.

The above Symbol represents:

a. Double bevel butt weld.

b. Double U weld.
c. Double J butt weld
d. None of the above
 SECTION 9. QUESTIONARY

Q3. Weld symbols may be complemented by a

symbol to indicate
 
a. The required shape of the weld.
b. Position of reference line.
c. Position of Identification line
d. None of the above.
 SECTION 9. QUESTIONARY

Q4. One end of the joint line is called the arrow

side and the opposite end is called.
 
a. Opposite side.
b. Adjacent side.
c. Other side of reference line.
d. Other side.
 SECTION 9. QUESTIONARY

Q5. Reference line should be drawn.

 
a. Parallel to Bottom edge of the drawing.
b. Perpendicular to the vertical edge of the drawing.
c. Both a and b above.
d. None of the above.
 SECTION 9. QUESTIONARY

Q6. EN 22553 allows position of the dashed line.

 
a. Above the reference line only.
b. Below the reference line only.
c. Above and below the reference line.
d. a and b above.
 SECTION 9. QUESTIONARY

Q7. Dimensions for the cross-section of the weld

 
a. Are written on the left hand side of the reference line.
b. Are written on the right hand side of the reference line.
c. Should not be written along the symbols.
d. None of the above.
 
 SECTION 9. QUESTIONARY

Q8. Symbol ‘a’ represents:

 
a. Fillet weld throat thickness of full penetration welds.
b. Fillet weld throat thickness.
c. Fillet weld leg length.
d. a and b above.
 SECTION 9. QUESTIONARY

Q9. Which statement is false regarding symbol ‘s’:

 
a. It represents Penetration depth of fillet weld.
b. It represents partial Penetration of Butt weld.
c. It represents size of Design Throat thickness.
d. Only a and b above is true.
 SECTION 9. QUESTIONARY

Q10. The below symbol represents.

 
10mm.

a. Partial penetration single V butt weld

b. Full penetration single V butt weld
c. Dimension of the Butt joint
d. Partial penetration single U butt weld
 SECTION 9. QUESTIONARY

Q11. This symbol indicates.

 
 
 
 
 
 
a. Reference line with Arrow line.
b. Weld all around to be made at site
c. A peripheral weld, to be made all around a part.
d. reference to a specific instruction can be added.
 
 SECTION 9. QUESTIONARY

Q12. Drawing Symbols used by EN 22553 and those

used by AWS 2.4 are:
 
a. Symbols for weld details on the arrow side can go
underneath the reference line in EN 22553.
b. Symbols for weld details on the arrow side go only
underneath the reference line in AWS 2.4
c. Symbols for weld details on the other side should only go
on top of the reference line in EN22553.
d. Only a and b are true.
 SECTION 9. QUESTIONARY

Q13. Welding position PE indicates:

 
a. 4F overhead.
b. 4G overhead.
c. 3G vertical down
d. 2G horizontal-verticle.
 SECTION 9. QUESTIONARY

Q14. In dimensioning of welds, Absence of any

indication to the contrary means:
 
a. All butt welds are full penetration welds.
b. Dimensions for the cross-section of the weld are written on
the left hand side of the symbol.
c. Length dimensions for the weld are written on the right
hand side of the symbol.
d. None of the above statement is correct.
 SECTION 9. QUESTIONARY
Q15. Regarding the weld symbols which statement
is correct.
 
a. Symbols for the weld details required on the arrow side
must be placed on the continuous line.
b. Symbols for the weld details on other side must be placed
on the dashed line.
c. If the weld is a symmetrical weld then it is not necessary to
distinguish
d. between the two sides and EN 22553 states that the dashed
line should be omitted.
e. All the above statements are correct.