Why Electric Forklifts ?

• Environmental advantage
• Suitable for indoor use because of low noise and emissions
• Less maintenance results in low costs during contract life
• Low costs for electricity vs. gas/fuel
 Introduction Schedule
1996 1998 2000 2002 2003 2004 2005

n n n n n
io t io io t io T io AC on n
ct c t
uc C c c t t i t io
o du o du KT d K du K R du K P
c
du 200
0
uc T
tr
In 16-3
0 tr
In 16-2
0 tro -20 tr o 5 r o 5 tr o o d
0N
I n
16 35K In 10-1 t
In 20-3 In 000-
1
I n tr -2
EP EP P
E 20 - EP EP 16
E7 E P
EP
 Electric Range

 EPK RT
 EPN T
 EPK PAC
 EC K
E
 EP B
EPK RT Model Range

• EP10K RT • 1000 KG
• EP12K RT • 1250 KG
• EP15K RT • 1500 KG

• New Caterpillar 3-wheel electric

lift truck [24V], rear-wheel
drive.
 Chassis

• Chassis Build-up
• Dimensions
• Drive & Lift System
• Performances
• Options
 Build-up of the Chassis

• Wheels
• Mast
• Hydraulic System
• Battery
• Drive System
• Controller
• Counter Weight
drive motor hydraulic motor
 Build-up of the Chassis

• Overhead Guard

• Torso Clearance

• Seat Index Point

• Battery Height

• Ground Clearance
 Build-up of the Chassis

• Fixed wheelbase
• Robust mast design
• Rigid tilt system, using two
tilt cylinders
 Truck Dimensions
EP10K RT EP12K RT EP15K RT EP16N T
Lift Capacity [kg] 1.000 1.250 1.500 1.600
Length [mm] 1.700 1.700 1.775 1.893
Width [mm] 997 997 997 1.070

Height [mm] 1.965 1.965 1.965 2.048

Turning Radius [mm] 1.370 1.370 1.445 1.517

Working Aisle [mm] 2.700 2.700 2.775 2.893
 Drive System
• Drive motor on the rear-wheel is
typical for low-duty 24V models:
• Simple system
• Highly maneuverable
• Note: reduced traction on the
drive / steering wheel when
moving heavy loads

drive motor
 Drive System

• SEM drive motor gives more • Smooth acceleration and

variable control on power regenerative braking
output • Controlled roll-back
• Separately controlled field
and armature will match
speed and torque demand to torque
the needs of the
operator/application

speed
 Brake Systems

Brake Systems:
• Regen braking
• direction
• automatic
• Drum type operator brake
(foot brake)
• Park brake

drive motor
 Hydraulic System
• Single Hydraulic Motor for
lifting and steering
• The hydraulic motor is an 8,8
kW series motor
• Two valves as standard

hydraulic motor
 Steer System
• The rear-wheel is both for
driving and steering.
• Low steering force (< 10N).
• Five turns from lock-to-lock.
 Control System
• The truck is fitted with a • Drive and lift speeds,
ZAPI COMBI SEM acceleration and regenerative
controller that has braking functions are
customised software to powered by MOSFET and
satisfy the Caterpillar can all be programmed to suit
performance and safety the operator needs.
requirements.
 Control System
The controller features:
• 32 Programmable
performance parameters
• Operating mode A
• Operating mode B
• Continuous Diagnostics of
all electric circuits
• History Folder that stores the
last 5 errors
• Drive speed
• Acceleration
• Regen braking
• Lift speed
• Auxiliary speed 1
• Auxiliary speed 2
• Seat switch timer
• Chat timer
 Truck Performances
EP10K RT EP12K RT EP15K RT EP16N T
Drive Speed [km/h] 11.5 / 13.5 11.2 / 13.0 11.0 / 12.5 17.0 / 17.0
Lift Speed [m/sec] 0.29 / 0.48 0.27 / 0.48 0.26 / 0.48 0.50 / 0.60
Gradeability [%] 5.5 / 8.0 4.5 / 7.5 3.5 / 6.5 13.0 / 22.0
Max Grade [%] 13.0 / 20.0 11.0 / 18.0 10.0 / 16.0 27.0 / 35.0

Drive Motor [kW] 4.8 4.8 4.8 2 x 5.0

Lift Motor [kW] 8.8 8.8 8.8 14.0
 Mast
• The mast is identical to the
one used for the 3-wheel
and 4-wheel 48V electric
models.
• This keeps mast and spare
parts inventory low.
 Lifting Capacity

Lifting Capacity 1.5 ton model (wide tread)

1500

1000
1.5ton
1.5ton, WT
500

0
3710 4010 4310 4750 5090 5490 5990 6490 7000
 Standard Configuration

• ZAPI COMBI SEM • Low overhead guard

• 4.8 kW SEM drive motor • Static vinyl seat
• 8.8 kW Series lift motor
• Two hydraulic valves
• Manual hydraulic levers
• Tiltable steering column
• Hydrostatic steering
 Price List Options
• Complete Range of Masts • Full Susp. Vinyl Seat
• 3rd / 4th Hydr. Valves • High Overhead Guard
• Sideshifter • Wide Tread
• Hook-on • Non Marking Tires
• Integral • Battery & Charger
• Work lights [24V]
• Strobe and Buzzer
Custom Shop Modifications (CSM)
• There is also the opportunity
to order special modifications
from the factory:
• Foot Directional Control
• Food-grade Hydraulic Oil
• Galvanised chassis
• Special colours
• Road Light Kit
Operator
Comfort
The operator compartment
features:
• Adjustable seat,
• Tilting steer column
• Carefully placed
hydraulic control levers
This will optimise operator
comfort and minimise fatigue.
 On / Off Access
• Comfortable access to the
operator compartment thanks
to the low step and grab bar.
• The steering gear is mounted
high up in the steering
column providing wide foot
room.
Seat
• Standard seat on this model
is a static seat.
• Optional available is a full
suspension vinyl or cloth
seat.
• All seats feature hip
restraints, seat belt and seat
switch for operator safety.
 Visibility
• Excellent all-round visibility.
• The mast is identical to the
one used on the 48V
models: widely placed
channels, cylinders, hoses
and chains tucked away and
open carriage.
• Open OHG structure.
 Pedal Arrangement
• The brake and accelerator • Foot operated directional
pedals are positioned in an control [FDC] can be offered
automotive-like design. as CSM option.
• The difference in pedal height
is 10 -15 mm for an
ergonomic position of the
feet.
 Steering Column
• The travel direction is • Standard the truck is
operated standard with F/N/R equipped with a small
lever on the left side of the steering wheel including a
steering column. spinner knob. The required
steering force is below 10N.
This provides the operator a
very low steering effort.
 Battery Disconnect Switch

• In case of emergency, the • The battery connector is

operator must be able to cut positioned underneath the
the electric circuit of the truck battery cover.
easily.
• This model has been fitted
with a special disconnect
switch.
 Display

• The display provides the • Warning indicators:

operator only with the • Park brake
necessary information. • Brake fluid
• Three basic functions: • Brush wear for drive and
• Battery state of charge hydraulic motor
• Operating hour meter
• System alarms
 Battery State of Charge
• Four green and one red LED
show the battery state of
charge
• To avoid over-discharge and
thereby destroying the battery,
the controller will interrupt
lifting and reduce driving
speed at 80% discharge.
 Hour Meter
• The LCD display shows the
hours [Sand Glass Symbol] that
the line contactor is closed,
thus both key switch and seat
switch have to be closed.
• Other symbols:
• Turtle Symbol (Economy)
• Spanner Symbol (Error)
 System Alarms

• The same LCD display can

indicate error codes,
corresponding to a certain
alarm state.
• To attract attention the red
LED starts to flash in
addition.
 Park Brake Indicator
• The park brake indicator
shows the operator when the
park brake is applied.
• The current of the drive
motor is limited to protect the
motor from overheating
when the park brake is
applied.
 Brake Fluid Indicator

• The foot brake is a

mechanic/hydraulic system
and the brake fluid indicator
will show when brake fluid
needs to be refilled.
• The brake fluid bottle is
positioned underneath the
floor plate.
 Brush Wear Indicator

• Standard both hydraulic and

drive motors are fitted with
brush wear sensors.
• Average lifetime of these
brushes is 3000 hr,
depending on the use of the
truck.
 Ease of Service
• The chassis is a rigid box- • Service requirements are
shape structure with a robust reduced using an active
mast design. protection system that
• All serviceable items are monitors motors, controller
and battery for safe operation.
easy to access.
• All motors are protected by
brush wear indicators.
 Ease of Service
• The controller has a build-in • Fewer mechanical and
diagnostics routine electrical components reduce
• The history folder stores the running cost.
last 5 errors and the number • The controller has only one
of events, including hour contactor - the main line
meter. contactor.
 Ease of Service
• All settings can be changed
using a hand-held
programmer, the same that
is used for the Cat
warehouse range.
• This programmer can also
be used to review the history
folder.
 Standard Warranty & EPW
• Like on all other C/B lift
trucks Caterpillar offers a
standard warranty of one
year or 2000 hrs.
• The Lift Plus programme
eliminates unpleasant
surprises and unplanned
expenses by ensuring long-
term protection against
costly failures:
• 3 years or 4000 hrs
• 4 years or 5000 hrs
• 5 years or 6000 hrs
Comparison 24V - 48V Models

Performance:
• Drive/ lift speed
• Gradeability
• Battery capacity
 Difference 24V - 48V Models
Drive system • The drive performance of the
48V is better then the 24V
SEM Motor AC Controller model.
24V model 48V model • This effect is even increased
1x 4,8 kW 2 x 5.0 kW when driving with a load or
Rear wheel Front wheels on a ramp

• Influences drive performance

• Driving with a load
• Driving on a ramp.
 Drive Concept 24V - 48V Models

• The 24V rear-wheel drive

has a very simple
construction
• The 48V model requires two
drive motors and a wheel
angle sensor. Ast Wa

EP15K RT
 Drive Concept 24V - 48V Models

• The rear-wheel drive

concept results in a very
simple construction
achieving an exceptional
compact truck.
• The 48V model requires two Ast Wa
drive motors and a wheel
angle sensor.

EP16N T
 Applications 24V - 48V Models
EP15K RT EP16N T

• Small user / low duty use • Continuous shuttle work

• Flat floors • Ramp work / bad floors
• • Outside / wet conditions
Block stacking
• Continuous high lifts
• Confined areas
• Multiple shifts / batteries
• Retail companies: • Tough applications
• Super markets / DIY • Foundries
• Food & beverage • Fish Docks
• Pharmaceutical
• Fruit & vegetables
 Key Selling Points

• The Truck Owner

• The Truck Operator
• The Service Engineer
 Truck Owner

• Low operational cost • Active protection against

• Compact dimensions for
optimal use of space
• Performance can be
matched to operator and
application for high
productivity and protection of
goods
damaging of motors and
battery
• Minimal downtime due to
reliable components and
good serviceability
• Safety features that help
prevent accidents
 Truck Operator
• Comfortable operator • Excellent visibility through
compartment with adjustable mast and OHG
seat and steer • Low noise and vibration
• Hydraulic Levers next to the • A comfortable, stable and
operator for effortless and productive machine
accurate handling loads
 Service Engineer

• Brush wear sensors • Reliable components

• Easy access to inspection • Active protection of motors,
areas: controller and battery
• Traction motor & drive • Run-time diagnostics
/ steer axle continuous monitoring truck
• Hydraulic motor & functions
pump • History Folder
• Controller
 Competitor Comparison

• Caterpillar EP15K RT EP16K T

• Still RX50-15 R20-16
• Toyota FBE SF 15 5FBE 16
• Hyster A1.50XL J1.60XMT
• Linde E15 (324) E16 (335)
• Jungheinrich EFG-115 EFG-216
 Still RX50
• Still R50 captured the main
share in the 3W RWD
market.
• Late last year Still
introduced the RX50.

• RX50-10 • 1000 KG
• RX50-13 • 1250 KG
• RX50-15 • 1500 KG
• RX50-16 • 1600 KG
 Still RX50

• This model uses a single

rear wheel drive system.
• AC technology on drive and
hydraulic motors.
• Possible to change batteries
from the side.
• The truck has a variable
wheelbase.
 Still RX50
Model EP15K RT RX50-15
Length [mm] 1.775 1.772
Width [mm] 997 980
Height [mm] 1.965 2.080
Work Aisle [mm] 2.775 2.778

Drive Speed [km/h] 11.0/12.5 12.0/12.5

Lift Speed [m/s] 0.26/0.48 0.31/0.52
Gradeability 3.5/6.5 4.0/8.0
Max Gradeability 10.0/16.0 16.0/25.0
 Toyota FBESF
• This Toyota model is built in
Ancenis, France.
• Like all Toyota trucks the
hydraulic control levers are
on the dash.

• FBESF 10 • 1000 KG
• FBESF 12 • 1200 KG
• FBESF 15 • 1500 KG
Toyota FBESF
• Like the Still R50, the Toyota
FBESF uses a single rear-
wheel drive system and has
a variable wheelbase.
• A cooling fan is placed
under the seat to cool the
(Zefcon) controller.
 Toyota FBESF
Model EP15K RT FBESF15
Length [mm] 1.775 1.773
Width [mm] 997 1.020
Height [mm] 1.965 1.980
Work Aisle [mm] 2.775 2.773

Drive Speed [km/h] 11.0/12.5 11.0/12.5

Lift Speed [m/s] 0.26/0.48 0.27/0.49
Gradeability 3.5/6.5 4.0/8.0
Max Gradeability 10.0/16.0 10.0/16.0
 Hyster A XL
• This Hyster model is
introduced late eighties.
• The truck looks outdated
and the finishing is poor.

• A1.00XL • 1000 KG
• A1.25XL • 1250 KG
• A1.50XL • 1500 KG
Hyster A XL
• The Hyster A XL uses the
concept of variable wheel-
base and battery slide like
the Still R50.
• Ergonomics of the controls,
visibility through the mast
and noise levels are all very
poor.
 Hyster A XL
Model EP15K RT A1.50XL
Length [mm] 1.775 1.770
Width [mm] 997 1.050
Height [mm] 1.965 1.965
Work Aisle [mm] 2.775 2.770

Drive Speed [km/h] 11.0/12.5 10.2/11.9

Lift Speed [m/s] 0.26/0.48 0.24/0.43
Gradeability 3.5/6.5 3.0/5.1
Max Gradeability 10.0/16.0 10.0/20.0
 Linde E (324)
• Linde introduced this model
in 1991.
• In 2000 we saw some
cosmetic changes like steer,
seat and levers.

• E12 (324) • 1000 KG

• E15 (324) • 1500 KG
• E16 (324) * • 1600 KG

* Linde E16 (324) is 48V system

Linde E (324)
• This 24V model of Linde
uses two drive motors on the
front-wheels.
• The frame is battery drop-in
type and the mast is fixed to
the chassis.
• Linde uses the two pedal
drive system.
 Linde E (324)
Model EP15K RT E15 (324)
Length [mm] 1.775 1.795
Width [mm] 997 1.083
Height [mm] 1.965 1.953
Work Aisle [mm] 2.775 2.845

Drive Speed [km/h] 11.0/12.5 10.6/12.5

Lift Speed [m/s] 0.26/0.48 0.25/0.48
Gradeability 3.5/6.5 6.3/10.5
Max Gradeability 10.0/16.0 13.4/21.4
 Jungheinrich EFG 1 series
• Jungheinrich introduced this
model in 1996.
• In 2002 updated with AC
motors

• EFG 110 • 1000 KG

• EFG 113 • 1250 KG
• EFG 115 • 1500 KG
Jungheinrich EFG 1 series
• This 24V rear-wheel drive
model has a box-shaped
chassis design.
• Front wheels are fixed to the
chassis and do not move
relative to the chassis in
case of mast tilting.
• Premium display option
 Jungheinrich EFG 1 series
Model EP15K RT EFG 115
Length [mm] 1.775 1.790
Width [mm] 997 988
Height [mm] 1.965 1.970
Work Aisle [mm] 2.775 2.740

Drive Speed [km/h] 11.0/12.5 11.3/12.5

Lift Speed [m/s] 0.26/0.48 0.25/0.52
Gradeability 3.5/6.5 3.5/6.3
Max Gradeability 10.0/16.0 10.0/16.2
Stay informed

www.catlifttruck.com.sg