Professional Documents
Culture Documents
1. Continuity
2. Participatory
3. Accumulation of small improvements
4. Improvement without a large amount of
investment
Traditional Thinking
• PRICE=COST + PROFIT
Kaizen Thinking
On time
Delivery
M
I
Reasonable N
Price I
RER
M
CTU I
N UFA
MA
Z
E
Higher
CUSTOMER
Profit
COST
1. 5’s’
2. 7 mudas
1. What is 5S?
2. Planning Stage
3. Implementing Stage
4. Sustaining Stage
Not
necessar
y now,
unneces
but MESS
sary
maybe in
the
future
Over
Inventory
processing
Overprodu
ction
Waiting
Transporta
Motion tion
Defect
making
5. Decision Making
6. Listing all unnecessary things in the
Unused Article List
7. Listing all necessary things in the Shop
Stock List
Obsolete equipment
Unused machinery or equipment
Doubtful item
Fa ce ① 1700mm
1100mm
Fa ce
② F a ce
( B ack ①
sid e )
1500mm
R efer to R efer to
A t t a ch m e n t A t t a ch m e n t B
A Form at
Smell sense
Hearing sense
• Abnormal odor
• Abnormal
sound
• 5S Slogan,5S poster
• 5S newsletter and kaizen board
• 5S audit, awarding systems
• Big cleaning day
• 5S month
• Benchmarking tour
Limiting to Others
group
1.Recognitio
3.Setting
n of 2.Evaluation
current 4.Post
goal
condition
Kick-off
ITS SMALLEST FRAGMENT SHALL BE PART
90
OF FULFILMENT.
Promotion declaration of 5S activity
preparation
It is all about
“Make up the rules and follow
them!”
Which items
Where
How many
Return all items…
What to do when items are missing
Visual standards – signs, lines, labels and
color coding
ITS SMALLEST FRAGMENT SHALL BE PART
98
OF FULFILMENT.
Standards for Shine
Show the task, person responsible,
items needed, frequency, desired
workplace
Where to keep cleaning supplies,
how to replenish when finished
“How to Sustain ?
1.Patrolling (Visiting)
2.Auditting
3.Awarding System
8
9