3000/4000 PRODUCT FAMILIES

HYDRAULICS
ALLISON 4th GENERATION CONTROLS
 Clutch & Solenoid
Apply
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Clutch & Solenoid Apply Chart

1B
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Neutral

2
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Neutral to First

3
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First

4
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First to Second (Step
1)

5A
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First to Second (Step
2)

5B
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Second

6
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Second – Lockup

7
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Second to Third

8
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Third – Lockup

9
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Third to Fourth

10
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Fourth – Lockup

11
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Fourth to Fifth

12
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Fifth – Lockup

13
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Fifth to Sixth (Step 1)

14A
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Fifth to Sixth (Step 2)

14B
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Sixth – Lockup

15
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Neutral to Reverse

16
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Reverse

17
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Pressure Checks

Main Pressure Modulation Pressure Check Procedures

Verify the appropriate transmission fluid level
Monitor engine speed and sump fluid temperature using Allison DOC™
Record data and compare to the charts in Troubleshooting Manual Appendix B

Reference the Troubleshooting Manual

Pressure Check Procedures and Charts

18/19
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Modulated Main
Pressure

Modulated Main Pressure

improves cooler flow
and reduces charging
pump losses
On when throttle position
and output speed are
low
On during unusual
operating situations to
help improve clutch
control

20A
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Modulated Main
Pressure

The TCM commands the main

mod solenoid ON when ALL
of the following are met:
> Sump Temp between: 35-
145°C
> Engine rpm less than 1200 in
all ranges except Neutral (no
restriction in Neutral)
> TPS less than 18% except
Neutral (no restriction in
Neutral)
> Output below 250 rpm in R, N,
Low (7-speed), 1st or 2nd
> PTO input is OFF
> Shift not in progress

20B
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Diagnostic Pressure Switch
(PS1)

Normally closed switch

Monitors PCS2 solenoid
regulator valve position
Verifies position of C1 and C2
latch valves
N & R: C1 Up & C2 Up
1st: C1 Down & C2 Up
2nd, 3rd, 4th & 5th: C1 & C2 Down
6th: C1 Up & C2 Down

Neutral & Reverse

21A
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Diagnostic Pressure Switch
(PS1)

Normally closed switch

Monitors PCS2 solenoid
regulator valve position
Verifies position of C1 and C2
latch valves
N & R: C1 Up & C2 Up
1st: C1 Down & C2 Up
2nd, 3rd, 4th & 5th: C1 & C2 Down
6th: C1 Up & C2 Down

1st Range
21B
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Diagnostic Pressure Switch
(PS1)

Normally closed switch

Monitors PCS2 solenoid
regulator valve position
Verifies position of C1 and C2
latch valves
N & R: C1 Up & C2 Up
1st: C1 Down & C2 Up
2nd, 3rd, 4th & 5th: C1 & C2 Down
6th: C1 Up & C2 Down

2nd, 3rd, 4th & 5th

21C
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Diagnostic Pressure Switch
(PS1)

Normally closed switch

Monitors PCS2 solenoid
regulator valve position
Verifies position of C1 and C2
latch valves
N & R: C1 Up & C2 Up
1st: C1 Down & C2 Up
2nd, 3rd, 4th & 5th: C1 & C2 Down
6th: C1 Up & C2 Down

6th Range
21D
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Electrical Failure

Neutral & Reverse Fail to Neutral

C2 Up & C1 Up Fails to Neutral C3 Applied

22A
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Electrical Failure

1st Fails to Third

C2 Up & C1 Down Fails to Third

22B
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Electrical Failure

2nd, 3rd, 4th, 5th Fail to Fourth

C2 Down & C1 Down Fails to Fourth

22C
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Electrical Failure

6th Fails to Fifth

C2 Down & C1 Up Fails to Fifth

22D
3000/4000 PRODUCT FAMILIES
HYDRAULICS
ALLISON 4th GENERATION CONTROLS