MACHINE DESIGN

<LEAKAGE EDITION>
A method that does not require clamping,
chucking, or holding round workpieces

A. CENTERLESS GRINDING
B. LASER MACHINING
C. CHEMICAL MILLING
D. ULTRAFINISHING
A white metal almost as bright as silver and is
malleable and ductile and can be welded

A. NICKEL
B. ALUMINUM
C. WHITE IRON
D. LEAD
After any cutting or standard grinding operation,
the surface of a workplace will consist of:

A. SMEAR METAL
B. ULTRAFINISHING
C. SUPERFINISHING
D. CENTERLESS GRINDING
Which of the following where pipe wrench
(Stillson) was designed to be used?

A. HEXAGONAL OBJECTS
B. SQUARE OBJECTS
C. ROUND OBJECTS
D. FLAT OBJECTS
Taylor’s equation relates cutting speed v and
tool life T for particular combination of tool
and workpiece, VT^n= constant. This equation
is also known as:

A. FLANK WEAR
B. NOSE FAILURE
C. CRATER WEAR
D. TOOL LIFE
Which of the following is correct in pouring
babbitt?

A. IT CAN BE DONE IN SEVERAL POURING

B. MUST BE POURED ALL AT ONE TIME
C. CAN BE DONE AT INTERVALS
D. MUST BE DONE IN COOL PLACE
It reduce friction and do not cause rust but are
less efficient of heat removal than water

A. SAL SODA
B. KEROSENE LUBRICANTS
C. STRAIGHT CUTTING OILS
D. AIR
In machine shop, if the lips of a drill are of
different lengths then which of the following
will likely happen?

A. THE DRILL WILL NOT CUT

B. THE HOLE WILL BE LARGER THAN THE DRILL
C. THE HOLE WILL BE SMALLER THAN THE DRILL
D. NONE OF THESE WILL HAPPEN
Addition of ____ to water produces an efficient,
inexpensive cutting fluid that does not
promote rusting:

A. SAL SODA
B. KEROSENE LUBRICANTS
C. STRAIGHT CUTTING OIS
D. AIR
How do you call the process used to retard
corrosion (rust) on iron pipe and fitting?

A. TINNING
B. GALVANIZING
C. SOLDERING
D. SULPHURIZING
Which of the following is a good heat remove,
but it promote rust?

A. AIR
B. KEROSENE
C. CARBON DIOXIDE
D. WATER
Copper is annealed by heating to a cherry red
color and _____

A. DOUSING IN COLD WATER

B. DOUSING IN OIL
C. COOLING SLOWLY IN AIR
D. DOUSING IN HOT WATER
Which of the following is used to reduce friction,
remove heat, remove chips and protect
against corrosion

A. WATER VAPOR
B. CARBON
C. AIR
D. CUTTING FLUID
On XX heavy pipe the extra metal is added to
which of the folowing?

A. OUTSIDE
B. INSIDE
C. HALF ON THE INSIDE, HALF ON THE OUTSIDE
D. ¾ ON THE OUTSIDE, ¼ ON THE INSIDE
Percent of the heat developed in cutting is due
to friction between the tool and the
workpiece is

A. APPROXIMATELY 50%
B. APPROXIMATELY 10%
C. APPROXIMATELY 25%
D. APPROXIMATELY 75%
In one turn of the screw in a micrometer, it
moves the spindle by what amount?

A. 0.25”
B. 0.025”
C. 0.205”
D. 0.110”
Soluble in the presence of high temperature iron
used in specific cases, usually in finishing
operations

A. CERAMIC TOOLS
B. DIAMONDS
C. HIGH SPEED
D. ALUMINUM
Cast iron weighs 640 pounds per cubic foot. How
much is the weight of a cast iron block
14”x12”x18”?

A. 1200 LBS
B. 1120 LBS
C. 1000 LBS
D. 1088 LBS
Which of the following is manufactured from
aluminum oxide have the same expected life
as carbide tools but can operate at speeds
from two to three times higher?

A. CERAMIC TOOLS
B. HIGH SPEED STEEL
C. DIAMONDS
D. CARBON TOOL STEEL
Shooting sand, steel grit, or steel shot against
work pieces to remove casting sand, scale and
oxidation

A. ABRASIVE CLEANING
B. TUMBLING
C. BARREL FINISHING
D. ANODIZING
• The differential of the shear equation is the:

• A. DEFLECTION OF THE BEAM

• B. TENSILE STRENGTH OF BEAM
• C. COMPRHENSIVE STRENGTH OF BEAM
• D. LOAD ON THE BEAM
• The pressure drop across a turbine is 30 psi.
The flow rate is 60 gallons per minute.
Calculate the power output of the turbine.

A. 0.41 hp
B. 1.05 hp
An electroplating-acid bath oxidation process for
aluminum and magnesium. The work piece is
the anode in the electrical circuit

A. ABRASIVE CLEANING
B. TUMBLING
C. BARREL FINISHING
D. ANODIZING
• Alloy that improves strength of steel t high
temperature application:

• A. ALUMINUM
• B. SILICON
• C. MANGANESE
• D. CHROMIUM
• The pressure drop across a turbine is 30 psi.
The flow rate is 60 gallons per minute.
Calculate the power output of the turbine.

A. 0.41 hp
What material where a scriber is made from?

A. CARBON STEEL
B. TOOL STEEL
C. COLD-ROLLED STEEL
D. HOT-ROLLED STEE
What is the reason why drill “squeals” when
cutting?

A. DRILL BEING GROUND IMPROPERLY

B. INSUFFICIENT LUBRICATION
C. DRILL BEING TOO HOT
D. ANY OF THE ABOVE
A piece of mild steel held against an emery
wheel will give off

A. BRIGHT SHINY SPARKS

B. NO SPARKS
C. LIGHT STRAW-COLORED SPARKS
D. GREEN SPARKS
 Which of the following describes a flexible
back hacksaw blade?

A. ONLY THE TEETH HARDENED

B. A MOVABLE BACK
C. FLEXIBLE ENDS
D. ONLY THE BACK HARDENED
• How do you call the opposite directional
forces equal in magnitude and parallel

• A. NON COPLANAR
• B. COUPLE
• C. CENTROID
• D. COPLANAR
How do you call the pipe fitting which has two
openings and provides a turn of 90 degrees?

A. AN ELBOW
B. A COUPLING
C. A TEE
D. A UNION
In which of the following where tubing is
measured by:

A. INSIDE DIAMETER
B. THICKNESS OF WALL
C. OUTSIDE DIAMETER
D. WIRE GAGE
Machine used to flatten surface on a vertical,
horizontal or even angular plane?

A. SHAPER MACHINE
B. POWER SAW
C. BORING MACHINE
D. DRILLING MACHINE
• It is a work-supporting device which is bolted
to the saddle of the lathe machine. It travels
with the cutting tool, it is a prevention of the
springing away of the work piece from cutting
tools

• A. RUBBER-FLEX COLLETS
• B. FOLLOWER REST
• C. TOOL POST
• D. CARRIAGE STOP
• The pressure drop across a turbine is 30 psi.
The flow rate is 60 gallons per minute.
• Which of the following is the measure of
torsional stress?

• A. RIGIDITY
• B. STIFFNESS
• C. ACCURACY
• D. PRECISION
• The pressure drop across a turbine is 30 psi.
The flow rate is 60 gallons per minute.
Calculate the power output of the turbine.

A. 0.41 hp
All these basic kinds of cast iron, except

A. GRAY IRON
B. MALLEABLE IRON
C. WHITE IRON
D. RED IRON
• To avoid brittleness of weld or the residual
stress in the welding, it is normally stress
relieved of:

• A. ANNEALING
• B. TEMPERING
• C. NORMALIZING
• D. FLAME HARDENING
• The pressure drop across a turbine is 30 psi.
The flow rate is 60 gallons per minute.
Calculate the power output of the turbine.
How do you call the metals that contain large
amount of carbon content?

A. FERROUS METALS
B. NON-FERROUS METALS
C. BASE METALS
D. PRECIOUS METALS
• It is a type of coil where the helical coil is
wrapped into a circle forming an annular ring

• A. VOLUTE SPRING
• B. HAIR SPRING
• C. MOTOR SPRING
• D. GARTER SPRING
• The pressure drop across a turbine is 30 psi.
The flow rate is 60 gallons per minute.
Calculate the power output of the turbine.

A. 0.41 hp
It is the treatment of steel that produces
extremely hard surface. The process consists
of exposing the steel to hot ammonia gas for
some hours

A. NITRIDING
B. CYANIDING
C. CARBURIZING
D. AMMONIA BATH
• What type of compound screw which
produces a motion equal to the difference in
motion between the two component screws?
• A. MACHINE SCREW
• B. TANDEN SCREW
• C. DIFFERENTIAL SCREW
• D. VARIABLE SCREW
• The pressure drop across a turbine is 30 psi.
The flow rate is 60 gallons per minute.
Calculate the power output of the turbine.

A. 0.41 hp
It is also known as strain drawing. It is the
process whereby certain degree of hardness is
sacrificed in order to reduce brittleness and
increase the toughness of steel tool

A. TEMPERING
B. NORMALIZING
C. ANNEALING
D. QUENCHING
Ability of a material to resist loads that are
applied suddenly and often at high velocity

A. FATIGUE STRENGTH
B. BENDING STRENGTH
C. COMPRESSIVE STRENGTH
D. IMPACT STRENGTH
• One of these materials is not a structural
steel?

• A. LOW CARBON STEEL

• B. STAINLESS STEEL
• C. TOOL AND DIE STEEL
• D. MEDIUM CARBON STEEL
• The pressure drop across a turbine is 30 psi.
The flow rate is 60 gallons per minute.
Calculate the power output of the turbine.

A. 0.41 hp
The property of a material to resist various kinds
of rapidly alternating stresses

A. FATIGUE STRENGTH
B. BENDING STRENGTH
C. COMPRESSIVE STRENGTH
D. IMPACT STRENGTH
• Difference between maximum material limits
of mating parts, or it is a minimum clearance
or maximum interference between parts

• A. TOLERANCE
• B. VARIANCE
• C. FITS
• D. ALLOWANCE
• he pressure drop across a turbine is 30 psi.
The flow rate is 60 gallons per minute.
Calculate the power output of the turbine.
The property of a material which resists forces
from causing a member to bend or deflect in
the direction in which the load is applied

A. BENDING STRENGTH
B. COMPRESSIVE STRENGTH
C. TENSILE STRENGTH
D. TORSIONAL STRENGTH
• The changes in shape or geometry of the body
due to action of a force on it is calle
deformation or:

• A. SHEAR STRESSES
• B. COMPRESSIVE STRESSES
• C. STRESSES
• D. STRAINS
• The pressure drop across a turbine is 30 psi.
The flow rate is 60 gallons per minute.
Calculate the power output of the turbine.
The property of a material which resists forces
acting to pull the material apart

A. TENSILE STRENGTH
B. COMPRESSIVE STRENGTH
C. BENDING STRENGTH
D. TORSIONAL STRENGTH
• The recirocal of a diametrical pitch or the ratio
of the pitch diameter to the numkber of teeth

• A. LEAD
• B. INVOLUTE
• C. MODULE
• D. CLEARANCE
A. 0.41 hp
B. 1.05 hp
C. 2.54 hp
D. 6.30 hp
It refers to the internal resistance of a material
to being deformed and is measured in terms
of the applied load

A. STRESS
B. STRAIN
C. DUCTILITY
D. MALLEABILITY
• Helix angle in the range of ___ degree is
recommended for wide-face helical gears

• A. LESS THAN 15
• B. 20 TO 35
• C. LESS THAN 20
• D. 20 TO 22
A. 0.41 hp
B. 1.05 hp
C. 2.54 hp
D. 6.30 hp
All of these are classifications of iron ore, except:

A. MAGNETITE
B. HERMATITE
C. SIDERITE
D. SULFURITE
• If shaft size is specified as diameter 2” max.
and 1.99” min. in diameter, then the 0.010”
could be defined as:

• A. ALLOWANCE
• B. VARIANCE
• C. FIT
• D. TOLERANCE
What machine is used to flatten surface on a
vertical, horizontal or even angular plane?

A. SHAPER MACHINE
B. POWER SAW
C. BORING MACHINE
D. DRILLING MACHINE
How do you call metals that have no carbon
content?

A. FERROUS METALS
B. MALLEABLE IRON
C. NON-FERROUS METALS
D. WHITE IRON
It is a metal of almost pure iron, ductile and very
tough. It can be harmmmerd and shaped at
high temperature. It has a fibrous structure
because of the presence of slag

A. NODULAR IRON
B. MALLEABLE IRON
C. WROUGHT IRON
D. GRAY IRON
To avoid scoring in the bearing surface and the
shaft due to contamination/absorption of the
fine dirt in the bearing during
operation/lubrication the bearing material to
apply should have good ____ properties?

A. ANTI-SCORING
B. CORROSION RESISTANCE CONFORMABILITY
C. CORROSION RESISTANCE
D. EMBEDDABILITY
Which of the following tools would be most
useful when taking leads on bearings?

A. DIVIDERS
B. MICROMETER
C. OUTSIDE CALIPER
D. CENTER GAGE
What is the other term for the operation of
truing a grinding wheel?

A. CENTERIZING
B. SIZING
C. DRESSING
D. ROUNDING
It is a furnace that converts pig iron into steel by
oxidizing out the surplus carbon and using
oxygen by throwing raw iron ore into the
furnace

A. OPEN-HEARTH FURNACE
B. ELECTRIC FURNACE
C. CUPOLA
D. BESSEMER