MACHINE DESIGN

<LEAKAGE EDITION>
In which of the following where plug cock offers?

A. MORE RESISTANCE TO FLOW THAN A GLOBE

VALVE
B. THE SAME RESISTANCE TO FLOW AS A GLOBE
VALVE
C. LESS RESISTANCE TO FLOW THAN A GLOBE
VALVE
D. THE SAME RESISTANCE TO FLOW AS AN
ANGLE VALVE
Sinistered carbide operate at cutting speeds how
many times as fast as HSS tools:

A. 2–5
B. THRICE
C. 5–7
D. TWICE
How do you call the tool used to cut threads on
pipe?

A. PIPE TOOL
B. PIPE VISE
C. PIPE STOCK
D. PIPE CUTTER
They are produced through powder metallurgy
from nonferrous metals

A. DIAMONDS
B. CAST NONFERROUS
C. CERAMIC TOOLS
D. SINISTERED CARBIDES
Sheet metal of #18 gage is heavier than;

A. 12 GAGE
B. 22 GAGE
C. 14 GAGE
D. 16 GAGE
Cast nonferrous tools are brittle but can be used
up to approximately

A. 1700 F
B. 2200 F
C. 2000 F
D. 600 F
In which of the following where pipe is
measured?

A. INSIDE DIAMETER
B. THICKNESS OF WALL
C. OUTSIDE DIAMETER
D. WIRE GAGE
Which of the following contains tungsten or
chromium and retains its hardness up to
approimately 1100 F, a property known as red
hardness

A. CERAMIC TOOLS
B. DIAMONDS
C. HIGH SPEED TOOLS
D. CARBON TOOL STEEL
Which of the following groups of pipe sizes is
correct?

A. ¼, ½, ¾, 7/8, 1
B. ¼, 3/8, ½, ¾, 1
C. ¼, 3/8, ½, 5/8, ¾, 1
D. ¼, ½, 5/8, ¾, 1
Carbon tool steel can be given a god edge but is
restricted to use below

A. 400 – 600 F
B. 300 – 400 F
C. 700 – 800 F
D. 800 – 1000 F
• What method used to determine the reactions
on continuos beams?

• A. TWO-MOMENT EQUATIONS
• B. THREE-MOMENT EQUATIONS
• C. SECOND-MOMENT EQUATIONS
• D. THIRD-MOMENT EQUATIONS
• The pressure drop across a turbine is 30 psi.
The flow rate is 60 gallons per minute.
Calculate the power output of the turbine.

A. 0.41 hp
A plain carbon steel with approximately 0.9 to
1.3% carbon which has been hardened and
tempered

A. CARBON TOOL STEEL

B. CAST NONFERROUS
C. HIGH-SPEED STEEL
D. DIAMOND
What is the approximate melting point of
babbitt?

A. 1000 DEGREES F.
B. 750 DEGRESS F.
C. 650 DEGREES F.
D. 500 DEGREES F.
Which of the following is produced through
powder metallurgy from nonferrous metals?

A. SINISTERED CABIDES
B. CERAMIC TOOLS
C. DIAMONDS
D. CAST NONFERROUS
• Continuous stretching under load even if the
stress is less than the yield point

• A. PLASTICITY
• B. CREEP
• C. ELASTICITY
• D. DUCTILITY
Cast nonferrous tools are brittle but can be used
up to approximately

A. 1000 C
B. 925 C
C. 1500 C
D. 750 C
• It is the product of the resultant of all forces
acting on a body and the time

• A. LINEAR MOMENTUM
• B. ANGULAR MOMENTUM
• C. LINEAR IMPULSE
• D. ALL OF THESE
Contains tungsten or chromium and retains its
hardness up to approximately 600 c

A. CARBON TOOL STEEL

B. HIGH SPEED STEEL
C. LOW SPEED STEEL
D. MEDIUM SPEED STEEL
A tank 28” in diameter and 14’ high is filled with
water. The total pressure on the bottom of the
tank is;

A. 3741 LBS
B. 2573 LBS
C. 4257 LBS
D. 3000 LBS
The energy expended per unit volume removed
is known as

A. SPECIFIC CUTTING ENERGY

B. METAL REMOVAL RATE
C. CUTTING HORSEPOWER
D. ABSOLUTE CUTTING ENERGY
Which of the following usually happen to the
blade of flexible hacksaw applied by too much
pressure?

A. SNAP EASILY
B. BUCKLE OR RUN OUT OF LINE
C. CUT TOO FAST
D. CUT ON A SLANT
Which of the following is the primary parameter
affecting the cutting energy requirement?

A. COMPRESSIVE STRESS
B. SHEAR STRESS
C. TORSIONAL STRESS
D. BENDING STRESS
A piece of stock 6” is 2” diameter at one end and
is cut with a taper of ½” to the foot. The
diameter of the smaller end will be

A. 1 – ½”
B. 1 – ¼”
C. 1 – ¾”
D. 2”
• Stresses that are independent of loads is
called___

• A. WORKING STRESS
• B. SIMPLE STRESS
• C. RESIDUAL STRESS
• D. COMBINED STRESS
• The pressure drop across a turbine is 30 psi.
The flow rate is 60 gallons per minute.
Calculate the power output of the turbine.

A. 0.41 hp
Brittle materials produce discrete fragments
known as

A. CHIP BREAKER GROOVES

B. DISCONTINUOUS CHIPS
C. NON-SEGMENTED CHIPS
D. TYPE-TWO CHIPS
• It is recommended not to have a direct drive
between driven and drive sprockets if the ratio
of their teeth exceeds ____. Use 2 or more
step combination

• A. 10 TIMES
• B. 5 TIMES
• C. 8 TIMES
• D. 6 TIMES
• The pressure drop across a turbine is 30 psi.
The flow rate is 60 gallons per minute.
Calculate the power output of the turbine.
What is the other term of barrel finishing?

A. ABRASIVE CLEANING
B. TUMBLING
C. BARREL FINISHING
D. ANODIZING
• Length of contact between two mating parts
in a screw and nut threads measured axially is
termed:

• A. LENGTH OF ENGAGEMENT
• B. ARC OF CONTACTS
• C. AXIS OF CONTACT
• D. DEPTH OF ENGAGEMENT
• The pressure drop across a turbine is 30 psi.
The flow rate is 60 gallons per minute.
Calculate the power output of the turbine.
A classification of iron ore which contains 70%
iron when pure and 50% iron when mined

A. HERMATITE
B. MAGNETITE
C. LIMANITE
D. SIDARITE
How many positions can a hacksaw blade be
placed in a frame/

A. 2 POSITIONS
B. 1 POSITION
C. 4 POSITION
D. 3 POSITION
It is a copper tin alloy and is named either bell
metal or brown metal

A. BRASS
B. BRONZE
C. MUNTZ METAL
D. SILVER
• Which of the following is not a part of
micrometer caliper?

• A. THIMBLE
• B. SPINDLE
• C. HEAD SCREW
• D. ANVIL
• The pressure drop across a turbine is 30 psi.
The flow rate is 60 gallons per minute.
Calculate the power output of the turbine.

A. 0.41 hp
It is an alloy of copper and zinc. It is
approximately 1/3 zinc and 2/3 copper

A. BRASS
B. BRONZE
C. MUNTZ METAL
D. SILVER
• Which of the following raw materials are used
in the foundry molding operation?

• A. SILICA SAND, BENTONITE, FLOUR/PASTE

WATER
• B. SILICA SAND, PASTE, GRAPHITE ELECTRODE
• C. SILICA SAND, PASTE
• D. SILICA SAND, LINSEED OIL, FLOUR
• The pressure drop across a turbine is 30 psi.
The flow rate is 60 gallons per minute.
Calculate the power output of the turbine.
The covering of surfaces with an organic film of
paint, enamel or lacquer

A. TIN-PLATING
B. METAL SPRAYING
C. ORGANIC FINISHES
D. LAPPING
Which of the following is not considered to be
precious metal?

A. SILVER
B. GOLD
C. PLATINUM
D. STEEL
Which of the following materials having thermal
expansion of about 10 times higher than those
of metals and has more heat generated during
machining?

A. ALUMINUM
B. ASBESTOS
C. PLASTIC
D. PVC
An approximate safe rule for cutting new pistons
for steam pumps is to allow

A. 0.002” BETWEEN PISTON AND CYLINDER FOR

EACH INCH DIAMETER OF PISTON
B. 0.001 ” BETWEEN PISTON AND CYLINDER FOR
EACH INCH DIAMETER OF PISTON
C. 0.010 ” BETWEEN PISTON AND CYLINDER FOR
EACH INCH DIAMETER OF PISTON
D. 0.0001 ” BETWEEN PISTON AND CYLINDER
FOR EACH INCH DIAMETER OF PISTON
In which of the following carrying capacity
where roller bearing is utilized better than ball
bearing?

A. HEAVY LOAD
B. HIGH TEMPERATURE LOAD
C. LOW LOAD
D. REVERSING
• Poisson’s Ratio is the ratio of

• A. ELASTIC LIMIT TO YIELD STRENGTH

• B. LATERAL DEFORMATION TO THE
LONGITUDINAL DEFORMATION
• C. SHEAR STRAIN TO UNIT STRAIN
• D. ELASTIC LIMIT TO SHEAR STRENGTH
• The pressure drop across a turbine is 30 psi.
The flow rate is 60 gallons per minute.
Calculate the power output of the turbine.

A. 0.41 hp
Which of the following material is
recommended for large sprocket of large
speed ratio and having fewer engagement?

A. NICKEL-CHROMIUM STEEL
B. COPPER
C. CAST IRON
D. ALUMINUM
In which of the following where straight muriatic
acid is often used as a flux?

A. GALVANIZED IRON
B. SHEET STEEL
C. CAST IRON
D. ANY OF THE ABOVE
Which of the following has low coefficient of
expansion, corrosion resistant, weak in
strength and used for non-ferrous applications
as an alloying element?

A. ALUMINUM
B. ALUMINUM OXIDE
C. COPPER OXIDE
D. COPPER
What is the correct angle on a drill for ordinary
work/

A. 45 DEGREES
B. 59 DEGREES
C. 50 DEGREES
D. 65 DEGREES
What is the actual torque ratio of a gear set
divided by its gear ratio?

A. APPROACH RATIO
B. CLEARANCE
C. CONTACT RATIO
D. EFFICIENCY
What is the effect if the melting point of solder
is very high?

A. WEAKER THE SOLDER JOINT

B. STRONGER THE SOLDER JOINT
C. SOFTER THE SOLDER JOINT
D. HARDER THE SOLDER JOINT
The most commonly used series in the bulk
production of bolts, screw, nuts and other
general applications in the coarse-thread
series

A. UNC
B. UNF
C. WHITE IRON
D. LEAD
• Steels used for axles, gears and similar parts
are requiring medium to high hardness and
high strength are known as?

• A. HIGH CARBON STEELS

• B. LOW CARBON STEELS
• C. MEDIUM CARBON STEELS
• D. VERY HIGH CARBON STEELS
pressure drop across a turbine is 30 psi. The
flow rate is 60 gallons per minute. Calculate
the power output of the turbine.
• An elastic body whose primary function is to
deflect under load

• A. CLUTCH
• B. BRAKE
• C. STOPPER
• D. SPRING
• The pressure drop across a turbine is 30 psi.
The flow rate is 60 gallons per minute.
Calculate the power output of the turbine.

A. 0.41 hp
The least among iron ores for it contains many
impurities, poor in iron content and commonly
used in England

A. HEMATITE
B. MAGNETITE
C. LIMANITE
D. SIDERITE
A tool bit for cutting an American National
thread should be ground with what angle?

A. 45 DEGREES
B. 60 DEGREES
C. 90 DEGREES
D. 30 DEGREES
A silvery dull, soft metal and the second lightest
of all metals used in the industry

A. NICKEL
B. ALUMINUM
C. WHITE IRON
D. LEAD
The repeated hammering of a workpiece to
obtain desired shape

A. SPRING BACK
B. BLANKING
C. PUNCHING
D. FORGING
What is the other term for the operation of
“truing” a grinding wheel?

A. CENTERING
B. SIZING
C. DRESSING
D. ROUNDING