Concretes that can be reliably related to each other can be grouped into families and the combined strength data from the family can be used for conformity control.
The whole family of concrete mixes are related back to
a reference concrete mix design, which is used as the bench mark against which all other family of concrete mixes are related. What is a family of concretes? A family of concrete mixes may be based upon only two constraints and are mix designs of varying proportions for different applications: The same sourced constituent aggregates; The same cement type; The same cementitious type (PFA & GGBS); its content. A family of concrete mix design The concrete family mix design methodology begins with the standardization of the raw material. Each concrete will have a different base mix design Each concrete mix design will result in different 28 day
compressive strengths at the same cement content of
the mix. Each concrete mix design will be given a reference to
identify it. When the mix design is published it will
referenced with the actual cement content of that mix design. A family of concrete mix design Trial mixes are conducted at five or six cement/cementitious contents to cover the range from 150 kg to 550 kg. Data from the trials are then used to produce the relationships between cement content and compressive strength, w/c ratio, total water, fine aggregate, coarse aggregates, plastic density, admixture. The mix design reference is commonly known as a "BatchBook Reference". Concrete Mix designs are generally presented using materials aggregates moisture content of SSD (Saturated Surface Dry) values Mix Design: Innovative Approach Standard mix design methods useful only for “stand alone” mixes for a particular grade of concrete
RMC India adopts “Concrete Family” approach as
specified in European Code EN 206
Concrete Family: Main Advantages
◦ Changes in concrete quality can be detected rapidly ◦ action can be taken to ensure production remains in a state of statistical control ◦ Reduces assessment period Mix Design: Optimization is the Key Crux of optimization: ◦ Best particle packing of aggregates results in least quantity of cement/cementitious paste and hence the optimum cement and water contents Procedure ◦ Fine to coarse aggregate ratio decided by laboratory trails using particle packing concept ◦ Work of trial mixes carried out in lab for various cement/cementitious contents ◦ Relationship established between cement contents and compressive strengths for a particular aggregate package is called the Main Relation Analysis (MRA) ◦ MRA will provide the cement content for a grade of concrete after the target strength is arrived at. Mix Design: Optimization is the Key ◦ This Mix Design Summery Data (MDSD) used to arrive at actual mix proportions. MDSD data validated by actual trials every year or change of source ◦ Importance of 7 to 28 days strength ratio, which is crucial to establish the correlation while predicting the 28 days strength from the early age (7 days) strength in the CUSUM. ◦ Using regression analysis, the relationship for the all ingredients to cement content at every 5 kg interval of cement content is determined. The data is called the “Mix design summary data” or MDSD. What is Polynomial Curve? Polynomial, mathematical expression which is a finite sum, each term being a constant times a product of one or more variables raised to powers.
With only one variable the general form of a
polynomial is a0xn+a1xn−1+a2xn−2+…+an−1x+an where n is a positive integer and a0, a1, a2, … , an are any numbers. The degree of a polynomial in one variable is the highest power of the variable appearing with a nonzero coefficient.