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Cummins Series Power Generator Set

120kW/150kVA 3 phase
230V 60Hz 1800 RPM
 High quality, reliable and complete power unit

 Compact design

 Easy-start and maintenance possibility

Subjected to a comprehensive test program including full


load, control and safety shutdown functions testing

ENGINE ALTERNATOR
ALTERNATR AUTOMATIC CONTROL SYSTEM

Cummins 6CT8.3-G1 DIGITAL PANEL.


six cylinders in line, direct
injection diesel engine, STAMFORD Monitor mains supply;
Automatically start
manufactured in China by generator set; Indicates
operational status/fault
Cummins Company Ltd., subsidiary of
conditions
Cummins Engine Company, Inc. U.S.A. The STAMFORD
alternator is designed • Automatically shuts down the genset
to be suitable for • Indicates failures by LCD display
Type. Water cooled, turbocharged. • Flashing LED on the front panel.
typical generator
applications, such as: • Monitor the operation of the system
Construction. Four valves per cylinder, either locally or remotely
forged steel crankshaft and connecting rods, backup, standard production,
cast iron block with replaceable wet liners. cogeneration, marine applications, rental, 1) Metering via LCD Display
etc. •Generator Volts (L-L/L-N)
Starting. 24 volt negative earth, battery •Generator Amps L1,L2,L3
charging 35 amp alternator. Fitted battery Compliant with International •Generator Frequency Hz
tray, battery leads and connecting lugs. Standards. The STAMFORD alternator •Generator kVA L1,L2,L3
Cranking current 1280 amps at 0°C. conforms to the main international •Generator kW L1,L2,L3, Total
standards and regulations: IEC 60034, •Generator kVAr L1,L2,L3, Total
Fuel System. 24 volt fail safe fuel actuator, NEMA MG 1.22, ISO 8528/3, CSA, UL •Generator kVAr L1,L2,L3, Total
dual spin-on paper element filters, Cummins 1446, UL 1004B on request, marine •Generator kVArh
PT fuel injection system with integral regulations, etc. •Engine Speed RPM
electronic governor. Dual flexible fuel lines •Engine Oil Pressure
and connectors. It can be integrated into a CE marked •Engine Temperature
generator. The STAMFORD is designed, •Plant Battery Volts
Filters. Dry element air filters with manufactured and marketed in an ISO •Engine Hours Run
restriction indicator and spin-on paper 9001 environment.
element full flow and by pass lube oil filters
and corrosion resistor filter. Top of the Range Electrical
2) LED Indicators 3) Multiple
Performance. Class H insulation. - • Charge Fail Alarms
Cooling. 50°C radiator as standard. Oil Standard 12-wire re-connectable winding, • Fail to Start • Charge Failure
cooler. 2/3 pitch, type no. 6 . Voltage range: 208 • Low Oil Pressure • High Voltage
V - 240 V and 380 V - 480 V. High • High Temperature •Low Voltage
efficiency and motor starting capacity. • Over Speed •Over Current
Other voltages are possible with optional • Emergency Stop •Low Oil Pressure
QUALITY STANDARDS adapted windings. • Running Mode •Hi-Temperature
Reinforced Mechanical Structure Using
•Start & Running •Over Speed
The equipment meets the following Output •Under Speed
Finite Element Modelling. - Compact and
standards: ISO9001, ISO14001 ISO3046, •Stop/Fail to Stop •Fail to Start
rigid assembly to better withstand generator
ISO8528, BS4999, BS5000PT99, AS359, vibrations. Steel frame. Cast iron flanges and •Mute •Emergency Stop
IEC3, UTE5100, VDEO530, CSAA22.2, shields. Twin-bearing and single-bearing
CEMA, NEMA, MG1-22 and BD5514 versions designed to be suitable for engines
standards on the market.
Half-key balancing. Greased for life bearings.
AUTOMATIC VOLTAGE REGULATOR TECHNICAL SPECIFICATIONS UNDER FREQUENCY PROTECTION
Set point 95% Hz (Factory set, semi-
STAMFORD INPUT sealed, jumper selectable.)

SX 460 Voltage: 190-264V ac


Frequency: 50-60 Hz nominal
Slope 170% down to 30 Hz

Phase: 1 UNIT POWER DISSIPATION


Wire: 2 12 watts maximum

OUTPUT BUILD UP VOLTAGE


Voltage: Max 90V dc @ 207Vac input 4 Volts @ AVR terminals
Current : Continuous 4A dc
Intermittent: 6A for 10 secs ANALOGUE INPUT
Resistance: 15 ohms minimum Maximum input +/- 5V dc
(Any device connected to the analogue
The SX460 is an analogic Automatic Voltage THERMAL DRIFT input must be fully floating (galvanically
Regulator with transistor. 0.04% per deg. C change in AVR ambient isolated from ground), with an insulation
(after 10 mins) strength of 500V ac.) Sensitivity 1v for
5% Generator Volts (adjustable)
MAIN CHARACTERISTICS. TYPICAL SYSTEM RESPONSE Input resistance 1k ohm
•Voltage regulation +/- 0.5% at steady state
AVR response 20ms
and constant speed. Filed current to 90% 80 ms QUADRATURE DROOP INPUT
•Phase to neutral voltage sensing.
Machine Volts to 97% 300ms 10 ohms burden
•The regulation quality is independent
Max. sensitivity: 0.07 A for 5% droop 0PF
of load applied. EXTERNAL VOLTAGE ADJUSTMENT Max. input: 0.33A
•Optimum management of impact loads
+/-10% with 1 k ohm 1 watt trimmer
  using micro-processor technology. (Applies to Mod status S onwards. ENVIRONMENTAL
•Suitable for high levels of vibration
Generator de-rate may apply. Check Vibration 20-100 Hz 50mm/sec
  and harsh environments. with factory.) 100Hz – 2kHz 3.3g
Operating temperature -40 to +70 C
Relative Humidity 0-70 C 95% (Non
condensing.)
Storage temperature -55 to +80C

STANDARD ACCESSORIES OPTIONAL ACCESSORIES

Each Generator set is provided with


Generator Set
starting battery and connecting wires,  Weather protective enclosures Exhaust System
exhaust silencer, flexible pipe, exhaust  Acoustic canopies/ enclosures  Critical silencer
elbow and flange, tools and operating
 Residential type silencer
manuals.
Engine  Length of flexible exhaust and
Heavy duty air cleaner bellows
 Coolant heater and thermostat
CHASSIS
 Sump drain pump
The complete generator set is mounted as  Oil and water drain taps Fuel System
a whole on a heavy-duty fabricated, steel  Hand fuel transfer pump
base frame. Anti-vibration pads are fixed Alternator  Automatic fuel transfer pump
between the engine/alternator feet and the Anti-Condensation Heater  Free-standing 450, 900 and
base frame. Thermistors 1350 liter fuel tanks with stand
105°C rise alternator

Control Panel
 3 or 4 pole circuit breaker
Cooling
 Battery charger 5 amp or 10 amp
 Remote radiator cooling
 Cable entrance box
Oil temperature indication
Cummins Series Power Generator Sets
Technical Data

Rating Definitions (Operation at Altitude


≤1000m, Ambient temperature ≤ 40) GENERATOR SET DATA
Prime Rating (KW/ KVA) 110 KW/ 13 5KVA
Prime Rating:
Standby Rating (KW/ KVA) 120 KW/ 15 0KVA
These ratings are applicable for supplying
Ampere Rating (A) 360 (@240 VVoltage) s tandby
continuous electrical power (at variable load) in
lieu of commercially purchased power. There is Voltage Rating & Connection 220 V/ 240V, 3 phas e, 12 wires , Y-connection
no limitation to the annual hours of operation Frequency & Speed 60Hz / 1800RPM
and this model can supply 10% overload power Generator s et dimens ion (LxWxH) 235 0L x 870W x 1450H mm
for 1 hour in 12 hours. Weight (kg) 220 0

Standby Rating:
ENGINE TECHNICAL DATA SHEET
These ratings are applicable for supplying
continuous electrical power (at variable load) In-line , 6 Cylinde r, 4 Cycle , Air-to-Air Cooling Turbo Die se l Engine
in the event of a utility power failure. No Make Cummins
overload is permitted on these ratings. The Model 6CT8.3-G1
alternator on this model is peak continuous Bore×Stroke 114 mm x 135 mm
rated (as defined in ISO8528-3) at 27. Dis placement 8.3liters
Compres s ion Ratio 16.8:1
Rated Power ,Standby 140kW
Rated Power ,Prime 130kW
Rated Speed 180 0rpm
Fuel Con s umption (100 %) 210 g/ kw-h@1800RPM
Fuel Tank Capacity 400 Liters ( good 8 hours operation)
Full Load Oil Cons umption .20 liters per hour
Governor Electronic Governor
Lubrican t Capacity 24 liters
Coolant Capacity 30 liters
Coolant Intake Size Φ58mm
Coolant Outlet Size Φ45mm
Flywheel/ Flywheel Hous ing SAE3#/ SAE3# or SAE2#/ SAE2#
Cooling Sys tem Pos itive Water Coolin g Cycle
Standard Air Intake Temperature 25 ° C
Air Intake Pres s ure 100kPa
Fuel Intake Temperature 40 ° C
Air Intake Res triction 251 mmHg
Exhaus t Back Pres s ure 76mmHg
Lubrican t Oil 15W40-CF4 Upgrade

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