Professional Documents
Culture Documents
www.konradmarine.com • sales@konradmarine.com
Phone: 715-386-4203 • Toll Free: 1-800-927-3545 • Fax: 715-386-
4219
All rights reserved. Reproduction or use, without the express consent of Konrad, Inc. of
content in any manner is prohibited. All material in this manual at the time of publication
is assumed to be free of omissions or errors. However while every precaution has been
taken in the preparation of this manual, it is possible that errors or incorrect material
may have been included. In the effort of continuing product improvement, changes in
product design and appearance may be made since the time of this publication.
All part prices are in U.S. dollars. Konrad reserves the right to change the pricing
structure without notice. Please contact Konrad for updated pricing.
i
500 Series Models
2011 PARTS CATALOG
Version 3
Part #11-616
www.konradmarine.com • sales@konradmarine.com
Phone: 715-386-4203 • Toll Free: 1-800-927-3545 • Fax: 715-386-
4219
ii
TABLE OF CONTENTS
3. Transom Assembly
Gimbal Housing (Assembly #30-003) …………………………………. 3.1
Gimbal Ring (Assembly #30-004) ……………………………………... 3.3
Bell Housing (Assembly #30-005) ………….…………………………. 3.5
4. Trim Assembly
520/540 Trim (Assembly #30-186) ……………………………………..4.1
500 Series Trim (Assembly #30-002) …………………………………. 4.3
iv
5. Oil Reservoir Assembly
Pint (Assembly #30-179) ……………………………………………….. 5.1
Quart (Assembly #30-295) ……………………………………………... 5.3
42 Ounce (Assembly #30-581) ………………………………………… 5.5
6. Carrier Assembly
Trilobe Flange …………………………………………………………….6.1
Gimbal Carrier (Assembly #30-018) …………………………….. 6.1
HD Gimbal Carrier (Assembly #30-301) …………………………6.3
Bolt Flange ……………………………………………………………….. 6.5
Gimbal Carrier (Assembly #30-044) …………………………….. 6.5
HD Gimbal Carrier (Assembly #30-303) …………………………6.7
v
1. Driveshaft Housing (Upper Unit)
DRAWING NO.
30-006M GEAR CHART
22
30
520 5 4 0 /5 6 0
OVERALL UPPER GEAR OVERALL
GEAR RATIO SET GEAR RATIO
NUMBER
29 1.30:1 30-203 1.09:1
1.43:1 30-208 1.21:1
23
1.57:1 30-211 1.33:1
31 1.79:1 30-207 1.51:1
9 1.97:1 30-482 1.67:1
10
25
26 40
24
13
13
27
11
6
10
DRIVESHAFT
12
HOUSING
5
8
41 10-373 CROSS & BEARING 2
3 21 40 10-280 WASHER, HARD 1
39 10-518 RING, SNAP 8
ASS’Y
14 38 10-493 O- RING 1
4
37 10-305 GASKET 1
36 10-494 PIN, ENGAGEMENT 1
15 35 10-365 SHAFT, END YOKE 1
34 10-366 H-YOKE 1
33 10-306 O- RING 1
32
32 10-094 PLUG 1
31 10-395 S.H.C.S. 2
30 10-376 S.H.C.S. SS 2
29 10-110 S.H.C.S. 6
1
28 10-505 COUPLING 1
27 10-303 O- RING 1
26 10-209 COVER, TOP 1
33 37
25 30-325 NUT, LOCKING 1
24 10-300 WASHER, TAB 1
5 23 10-298 O- RING 1
6 22 10-210 REAR COVER 1
20
21 10-246 SLEEVE 1
20 10-307 SEAL 1
19 10-367 SHAFT, END YOKE 1
19 18 10-578 S.H.C.S. 6
17 10-577 NUT, LOCKING 1
16 10-576 NUT, LOCKING 1
15 10-304 SHIM SET 2
14 10-267 BEARING 2
3 13 10-299 SHIM SET 2
7 12 10-556 SPACER 1
39
11 10-201 SHAFT, VERTICAL, TOP 1
2
10 10-269 BEARING 2
9 PINION, VERTICAL 1
8 GEAR, HORIZONTAL 1
15
7 10-374 KIT, SPRING 1
41
6 10-010 PLUG, DRAIN 2
5 10-285 WASHER, SEAL 2
14
4 10-487 CABLE, CONTINUITY 1
3 10-479 SCREW, SELF TAPPING 2
35 2 10-368 PLATE, GROUND 1
* 16
1 10-244 HOUSING, DRIVESHAFT 1
ITEM NO. PART NO. DESCRIPTION QTY.
34
*
38 17
36
18 1
28
NEXT ASS'Y TOLERANCE
30-006 PARTS LIST
500 Series Standard Driveshaft Housing
All prices are in U.S. dollars. Konrad reserves the right to change the pricing structure without notice.
All prices are in U.S. dollars. Konrad reserves the right to change the pricing structure without notice.
25
23
24
28
9
22
24
12 HD
FACTORY TO VERIFY CORRECT COMPONENTS DRIVESHAFT
35
31
HOUSING
ASSY
12
10
11
All prices are in U.S. dollars. Konrad reserves the right to change the pricing structure without notice.
All prices are in U.S. dollars. Konrad reserves the right to change the pricing structure without notice.
11
46
* * THIS IS A STANDARD LOWER GEAR
4 ASSY, IF YOURS I S A CUSTOM ASSY,
7
P L E A S E CONTACT THE FACTORY TO
VERIFY CORRECT COMPONENTS
3
41 44 10-313 STUD 6
43 10-334 NUT 1
6 42 10-496 STUD 1
LOWER
41 10-433 PLATE, INHIBITOR 2
40 10-432 PLATE, INHIBITOR 1
42 39 10-333 NUT 4
10
GEAR
38 10-253 STUD 4
37 10-461 F.H.C.S. 2
36 10-155 PLUG, DRAIN, MAGNETIC 1
13 35 10-285 WASHER, SEAL 1
HOUSING
34 10-399 O- RING 1
9
33 10-314 NUT 7
38 32 10-279 STUD 1
8 31 10-293 WASHER, SPLINED 1
L.H.
39 14 30 10-296 LOCKNUT, NYLON 1
29 10-295 WASHER, TAB 1
34
28 10-292 THRUST HUB 1
15 27 10-017 KEY 1
ASS’Y
44 26 10-242 COVER, NUT 1
16 25 10-203 WASHER, TAB 1
30 24 10-639 SEAL 1
33
27 23 10-291 SEAL 1
29 22 10-394 BEARING, ROLLER 1
* 14
13
10-258
10-360
GEAR
SHAFT, PROP, LH
1
1
25
12 10-400 O- RING 1
24
11 10-397 SLEEVE, ALIGNMENT 1
10 10-261 PINION 1
23
45 9 10-358 WASHER, BELLEVILLE 1
8 10-260 LOCKNUT, STAKE 1
7 10-557 SPACER, LOWER HSG 1
33
1
30-007 PARTS LIST
520 Left Hand
(Lower)
10-017 KEY 1
10-155 PLUG, DRAIN, MAGNETIC WITH SEAL 1
10-200 BOTTOM, VERT, SHAFT 1
10-203 TAB WASHER 1
10-242 COVER NUT 1
10-245 LOWER HOUSING 1
10-253 STUD 4
10-258 GEAR, 24 TOOTH (SOLD AS SET 30-204) 1
10-259 BEARING 1
10-260 NUT 1
PINION, 16 TOOTH, VERTICAL (SOLD AS SET 30-
10-261 1
204)
10-269 BEARING 1
10-279 STUD 1
10-285 SEAL / GASKET, DRAIN PLUG 1
10-288 SHIM PACK 2
10-289 LOAD RING 1
10-290 O-RING 1
10-291 SEAL 1
10-292 THRUST HUB 1
10-293 WASHER, SPLINED 1
10-295 TAB WASHER 1
10-296 NUT, PROPELLER 1
10-299 SHIM 1
10-313 STUD 6
10-314 NUT 7
10-333 NUT 4
10-334 NUT 1
10-358 WASHER, SPRING 1
10-360 PROP SHAFT, LH 1
10-364 CARRIER, BEARING 1
10-377 PINION, BEARING 1
10-394 BEARING, ROLLER 1
10-397 SLEEVE, ALIGNMENT 1
10-399 O-RING 1
10-400 O-RING 1
10-432 PLATE, INHIBITOR 1
10-433 PLATE, INHIBITOR 2
All prices are in U.S. dollars. Konrad reserves the right to change the pricing structure without notice.
All prices are in U.S. dollars. Konrad reserves the right to change the pricing structure without notice.
11
44
4
* * THIS I S A STANDARD LOWER GEAR
ASSY, IF YOURS I S A CUSTOM ASSY,
7
P L E A S E CONTACT THE FACTORY TO
VERIFY CORRECT COMPONENTS
3
2
45 10-508 S L IN GER , OIL 1
38
39 15 44 30-205 S E T , LOCKNUT 1
43 10-457 W A S H E R , FLAT 6
42 10-313 S TUD 6
14 41 10-334 NUT 1
6
40 10-496 S TUD 1
39 10-433 PLAT E, INHIBITOR 2
LOWER
38 10-432 PLAT E, INHIBITOR 1
40
37 10-333 NUT 4
10 36 10-253 S TUD 4
GEAR
13 35 10-461 F . H . C .S . 2
34 10-155 PL U G, DRAIN, MAGNETIC 1
33 10-285 WASHER, SEAL 1
9
32 10-399 O-RING 1
HOUSING
36 31 10-314 NUT 7
8 30 10-279 S TUD 1
37 29 10-293 WASHER, SPLINED 1
RH
32 28 10-296 LO CKNUT, NYLON 1
27 10-295 W A S H E R , TAB 1
26 10-292 TH RUST H U B 1
42
25 10-017 KEY 1
ASS’Y
45 28 24 10-242 C OV ER, NUT 1
31 25 23 1 0 - 2 0 3 W A S H E R , TAB 1
22 1 0 -63 9 SEAL 1
27
21 1 0 -29 1 SEAL 1
30
20 1 0 - 3 9 4 B EAR ING, R O LLE R 1
35 19 1 0 - 3 6 4 CA RR IER , BEA RIN G 1
18 1 0 - 2 9 0 O - R IN G 1
41 26
3 17 1 0 - 4 9 9 W A S H E R , T HRUS T 1
16 1 0 - 2 8 9 LOAD RING 1
1 5
24 15 1 0 - 2 6 9 BEA R ING 1
8 1 0 - 2 6 0 LO CKNUT, S T A KE 1
31 7 1 0 - 5 5 7 S P A C E R , LO WE R H S G 1
Konrad
18 1 10-245 5 2 0 LO W ER HOUS ING 1
33 NEXT ASS'Y TOLERANCE
4
30-061 PARTS LIST
520 Right Hand
(Lower)
10-017 KEY 1
10-155 PLUG, DRAIN, MAGNETIC WITH SEAL 1
10-200 BOTTOM, VERT, SHAFT 1
10-203 TAB WASHER 1
10-242 COVER NUT 1
10-245 LOWER HOUSING 1
10-253 STUD 4
10-258 GEAR, 24 TOOTH (SOLD AS SET 30-204) 1
10-259 BEARING 2
10-260 NUT 1
PINION, 16 TOOTH, VERTICAL (SOLD AS
10-261 1
SET 30-204)
10-269 BEARING 1
10-279 STUD 1
10-285 SEAL / GASKET, DRAIN PLUG 1
10-288 SHIM PACK 3
10-289 LOAD RING 1
10-290 O-RING 1
10-291 SEAL 1
10-292 THRUST HUB 1
10-293 WASHER, SPLINED 1
10-295 TAB WASHER 1
10-296 NUT, PROPELLER 1
10-313 STUD 6
10-314 NUT 7
10-333 NUT 4
10-334 NUT 1
10-358 WASHER, SPRING 1
10-363 SHAFT, PROP 1
10-364 CARRIER, BEARING 1
10-377 PINION, BEARING 1
10-394 BEARING, ROLLER 1
10-397 SLEEVE, ALIGNMENT 1
10-399 O-RING 1
10-400 O-RING 1
10-432 PLATE, INHIBITOR 1
10-433 PLATE, INHIBITOR 2
10-457 WASHER, FLAT 6
All prices are in U.S. dollars. Konrad reserves the right to change the pricing structure without notice.
10-461 F.H.C.S. 2
10-496 STUD 1
10-499 WASHER, THRUST 1
10-508 SLINGER, OIL 1
10-526 WASHER, TONGUED 1
10-557 SPACER 1
10-639 SEAL 1
30-061 GEAR HOUSING, RH 520 1
30-204 SET, GEAR, LOWER, 520 1
30-205 SET, LOCKNUT 1
All prices are in U.S. dollars. Konrad reserves the right to change the pricing structure without notice.
37
2
*S O LD A S GEAR S E T 3 0 - 2 0 6
3
9 41 12-587 P L UG , E XP A N S I O N 1
1
40 10-457 WASHER 6
23 39 11-549 S.H.C.S. 1
6
38 10-653 R A CE, BEA R ING 1
540 GEAR
37 10-613 NUT, RETAINING 1
10 41 32
15 36 10- 399 O- R ING 1
35 10-400 O-RING 1
11 34 10-669 P L UG, E XP A N S IO N 1
HOUSING
33 10-314 NUT 7
35 32 10-279 S TUD 7
14 31 10-107 S.H.C.S. 1
36
30 11-254 ANODE 1
L.H. ASS’Y
39
29 10-155 P L UG, DRAIN, MAGNETIC 1
34
28 10-285 WASHER, S EAL 1
30
33 27 10-449 O - R IN G 1
26 26 10-678 CA RR IER , S E A L 1
25 10-607 NUT, CO VER , 5 4 0 1
32 24 10-679 S E A L , OIL 1
25 23 11-204 SET S CR EW, SH CS , S S 2
22 11-518 OIL S E A L , F IS H L IN E CUTTER 1
13 21 10-668 W A S H E R , TAB 1
21
12 20 10-606 CA RR IER , BEA RIN G, L.H. 1
27 19 10-043 O - R IN G 1
18 10-605 W A S H E R , DISTANCE 1
22
17 10-654 RING, LOAD 1
24 16 10-660 BEA R ING S E T 1
15 10-677 SH AF T, P R O P , 5 4 0 , L.H. 1
* 14 10-598 GEA R 1
13 10-657 BEA R ING S E T 1
20 12 10-288 S E T , SHIM 1
11 10-260 LOCKNUT, S T A K E 1
10 10-656 WASHER 1
* 9 10-597 PINION 1
40
Konrad
17
NEXT ASS'Y TOLERANCE
S C ALE: DRAWN B Y:
THIS DOCUMENT AND THE INFORMATION
CONTAINED HEREIN IS CONFIDENTIAL
.X MAT'L:
A LB
AND PROPRIETARY PROPERTY AND MUST
NOT B E USED , REPRODUCED, OR ITS
CONTENT DISCLOSED, IN WHOLE OR IN .0 20
PART, WITHOUT PR IOR WRITTEN CONSENT
28 OF KONRAD MARINE.
TITLE: 1:2 APP .BY:
( C ) COPYRIGHT 2004 KON RAD MARIN E .XX 5
ALL RIGHTS RESERVED
DO NOT SC AL E DRAWING
.010 4
29 WEIGHT: 0 G E A R H O U S I N G A S S ' Y L .H .
47 .54 L B S .XXX DRAWING NUMBER
.0 05 DATE:
8/30/
30-052M
04
7
30-052 PARTS LIST
540 Left Hand
(Lower)
10-043 O-RING 1
10-107 BOLT 1
10-155 PLUG, DRAIN, MAGNETIC WITH SEAL 1
10-260 NUT 1
10-279 STUD 7
10-285 SEAL / GASKET, DRAIN PLUG 1
10-288 SHIM PACK 1
10-314 NUT 7
10-399 O-RING 1
10-400 O-RING 1
10-449 O-RING 1
10-457 WASHER, FLAT 6
10-595 SHAFT, VERTICAL 1
10-597 PINION (SOLD AS SET 30-206) 1
10-598 GEAR (SOLD AS SET 30-206) 1
10-600 HOUSING, GEAR 1
10-605 WASHER, DISTANCE 1
10-606 CARRIER, BEARING 1
10-607 NUT, RETAINING 1
10-609 SHIM SET 1
10-613 NUT, RETAINING 1
10-649 LOCK NUT 1
10-651 BEARING SET 1
10-653 BEARING, RACE 1
10-654 RING, LOAD 1
10-656 WASHER 1
10-657 SET, BEARING 1
10-658 SET, BEARING 1
10-659 BEARING NEEDLE 1
10-660 BEARING SET 1
10-668 TAB WASHER 1
10-669 PLUG, EXPANSION 1
10-677 SHAFT, PROP, 540, LH 1
10-678 CARRIER, SEAL, LH 1
10-679 SEAL, OIL 1
10-685 SET, SHIM 1
11-204 SET SCREW, CAP SCREW, S.H., SS 2
11-254 ANODE 1
All prices are in U.S. dollars. Konrad reserves the right to change the pricing structure without notice.
All prices are in U.S. dollars. Konrad reserves the right to change the pricing structure without notice.
5
2
* S OLD A S GEA R S E T 3 0 - 2 6 8
9
3
16 46 12- 587 P L UG, E XP A N S IO N 1
43
33 45 10-457 WASHER 6
6 44 11-549 S.H.C.S. 1
43 10-653 R A CE, BEA RIN G 1
10
42 11-205 SET S CR EW , S H C S 1
1 41 10-663 W A S H E R , THR UST 1
40 10-285 WASHER, S EAL 1
46 14 41
37 39 10-155 PL U G, DRAIN, MAGNETIC 1
11 38 10-314 NUT 7
37 10-279 ST UD 7
540 GEAR
19
12 36 10-400 O - R IN G 1
35 10-399 O - R IN G 1
36 34 10-669 PL U G, EX P A N S I O N 1
33 10-107 S.H.C.S . 1
34
35
17
18 32
31
11-254
11-204
ANODE
SET S CR EW, S HCS , S S
1
2
HOUSING
R.H.
15 25 30 10-679 S E A L , OIL 1
44 31 29 11-518 OIL S E A L , F IS H L IN E CUTTER 1
38 32
24 28 10-678 CA RR IER , S E A L 1
27 10-449 O - R IN G 1
ASS’Y
26 10-652 BEA R ING, R O LLER 1
25 10-607 NUT, CO VER , 5 4 0 1
28
37 24 10-668 W A S H E R , TAB 1
42 23 10-661 CA RR IER , B EAR IN G, R .H . 1
27
22 10-043 O - R IN G 1
29 21 10-605 W A S H E R , DISTANCE 1
20 10-654 RING, LOAD 1
14
13 30 * 19 30-262 GEA R , LO W ER , 5 4 0 , R H , A S S Y 1
18 10-601 SPACER 1
26
17 10-662 NUT 1
16 10-596 SH AF T, P R O P E L L E R , 5 4 0 , R .H . 1
15 30-233 IM PE LL E R , OIL, A S S Y 1
14 10-657 BEA R ING S E T 2
23 13 10-288 S E T , SHIM 1
12 10-260 LOCKNUT, S T A K E 1
11 10-656 WASHER 1
* 10 10-597 PINION 1
9 10-659 BEA R ING R O LLER 1
22 8 10-613 NUT, RETAINING 1
7 10-685 S E T , SHIM 1
45
6 10-609 S E T , SHIM 1
5 10-649 NUT 1
38
4 10-658 S E T , BEA R ING 1
21 3 10-651 BEA R ING 1
2 10-595 SH AF T, DRIVE 1
1 10-600 HO US ING, GEA R, 5 4 0 1
ITEM NO . PART NO. DESCRIPT ION QTY.
20
NEXT ASS'Y TOLERANCE
THIS DOCUMENT AND THE INFORMATION
CONTAINED HER EIN I S CONFIDENTIAL .X MAT'L: SCALE: DRAWN BY:
Konrad
SJ
10
30-047 PARTS LIST
540 Right Hand
(Lower)
10-043 O-RING 1
10-107 BOLT 1
10-155 PLUG, DRAIN, MAGNETIC WITH SEAL 1
10-260 NUT 1
10-279 STUD 7
10-285 SEAL / GASKET, DRAIN PLUG 1
10-288 SHIM PACK 1
10-314 NUT 7
10-399 O-RING 1
10-400 O-RING 1
10-449 O-RING 1
10-457 WASHER, FLAT 6
10-595 SHAFT, VERTICAL 1
10-596 SHAFT, PROP 1
10-597 PINION (SOLD AS SET 30-268) 1
10-600 HOUSING, GEAR 1
10-601 SPACER 1
10-605 WASHER, DISTANCE 1
10-607 NUT, RETAINING 1
10-609 SHIM SET 1
10-613 NUT, RETAINING 1
10-649 LOCK NUT 1
10-651 BEARING SET 1
10-652 BEARING NEEDLE 1
10-653 BEARING, RACE 1
10-654 RING, LOAD 1
10-656 WASHER 1
10-657 SET, BEARING 2
10-658 SET, BEARING 1
10-659 BEARING NEEDLE 1
10-661 CARRIER, BEARING 1
10-662 NUT 1
10-663 WASHER, THRUST 1
10-668 TAB WASHER 1
10-669 PLUG, EXPANSION 1
10-678 CARRIER, SEAL, LH 1
10-679 SEAL, OIL 1
10-685 SET, SHIM 1
All prices are in U.S. dollars. Konrad reserves the right to change the pricing structure without notice.
All prices are in U.S. dollars. Konrad reserves the right to change the pricing structure without notice.
2
9
38
11
5
41
40
8 12
13 36 39
37
4
** THIS IS A STANDARD LOWER GEAR
ASSY, IF YOURS IS A CUSTOM
ASSY,
PLEASE CONTACT THE FACTORY
7
TO
51
TWIN PROP
3
41
51 12-587 PLUG, EXPANSION 1
50 30-554 LOCKNUT, FORWARD PROP, TP 1
49 12-529 NYLOCK NUT, REAR PROP 1
6
48 12-508 THRUST HUB, REAR PROP 1
LOWER
47 12-509 THRUST HUB, FRONT PROP 1
1
46 10-155 PLUG, DRAIN, MAGNETIC 1
45 10-285 WASHER, SEAL 1
44 11-254 ANODE 1
HOUSING
43 10-107 S.H.C.S. 1
43 42 11-549 S.H.C.S. 1
41 10-314 NUT 7
40 10-457 WASHER 7
ASS’Y
39 10-279 STUD 7
38 10-400 O- RING 1
37 10-399 O- RING 1
36 10-669 PLUG, EXPANSION 1
44 35 12-518 SEAL, FISHLINE CUTTER, FORWARD PROP SHAFT 1
34 12-526 SEAL, INNER, FORWARD PROP SHAFT 1
42 33 12-522 NEEDLE BEARING, FORWARD TP SHAFT 1
32 12-510 CARRIER, TWIN PROP 1
14 31 12-527 O-RING , TWIN PROP CARRIER 1
30 12-513 NUT, RETAINING, TP 1
15 29 12-517 SEAL, FISHLINE CUTTER, REAR PROP SHAFT 1
28 12-525 SEAL, INNER, REAR PROP SHAFT 1
27 12-520 NEEDLE BEARING, REAR TP SHAFT 1
16 45
26 12-523 THRUST BEARING, TWIN PROP 1
25 12-524 THRUST WASHER, TWIN PROP 1
24 12-505 THRUST CAP, TP 1
25 46 23 12-516 SHIM SET, THRUST CAP, TP 1
22 12-528 EXTERNAL RETAINING RING, TP GEAR 1
26 21 12-502 SHAFT, PROP, FORWARD TP 1
24 20 12-501 GEAR 1
19 12-521 BEARING SET, FORWARD TP SHAFT 1
23 18 12-515 SHIM SET, REAR BEARING, TP 1
22 17 12-503 SHAFT, PROP, REAR TP 1
20 16 30-553 TWIN PROP GEAR ASS'Y 1
17 15 12-519 BEARING SET, REAR TP SHAFT 1
14 12-514 SHIM SET, FRONT BEARING, TP 1
18 13 11-481 H.H.C.S. 1
12 12-504 WASHER 1
* 11
10
11-639
10-653
PINION
RACE, BEARING
1
1
9 10-659 BEARING ROLLER 1
27 8 10-613 NUT, RETAINING 1
28
7 10-685 SET, SHIM 1
29 19
* 6
5
10-609
10-649
SET, SHIM
NUT
1
1
48
4 10-658 SET, BEARING 1
3 10-651 BEARING 1
2 12-511 SHAFT, VERTICAL, LOWER TWIN PROP 1
49
1 12-500 HOUSING, GEAR, 5 6 0 _ T P 1
21
30
31
13
32
33 NEXT ASS'Y TOLERANCE
Konrad
30-552 PARTS LIST
560 Gear Housing
Assembly
PART NO. DESCRIPTION QTY.
10-107 BOLT 1
10-155 PLUG, DRAIN, MAGNETIC 1
10-279 STUD 7
10-285 SEAL / GASKET, DRAIN PLUG 1
10-314 NUT 7
10-399 O-RING 1
10-400 O-RING 1
10-457 WASHER, FLAT 7
10-609 SHIM SET 1
10-613 NUT, RETAINING 1
10-649 LOCK NUT 1
10-651 BEARING SET 1
10-653 BEARING, RACE 1
10-658 SET, BEARING 1
10-659 BEARING NEEDLE 1
10-669 PLUG, EXPANSION 1
10-685 SET, SHIM 1
11-254 ANODE 1
11-481 CAP SCREW 1
11-549 CAP SCREW, S.H. 1
11-639 PINION, 15 TOOTH, VERTICAL (SOLD AS SET 30-572) 1
12-500 HOUSING, GEAR, TWIN PROP 1
GEAR, 19 TOOTH, HORIZONTAL, FWD TWIN PROP (SOLD
12-501 1
AS SET 30-572)
12-502 PROP SHAFT, FWD TP 1
12-503 PROP SHAFT, REAR TP 1
12-504 WASHER 1
12-505 THRUST CAP, TP 1
12-508 THRUST HUB, REAR PROP 7
12-509 THRUST HUB, FWD PROP 1
12-510 CARRIER, BEARING, TWIN PROP 1
12-511 SHAFT, VERTICAL, LOWER TWIN PROP 1
12-513 NUT, RETAINING, TWIN PROP 1
12-514 SET, SHIM, FRONT BEARING TP 1
12-515 SET, SHIM, REAR BEARING TP 1
12-516 SET, SHIM, THRUST CAP, TP 1
12-517 SEAL, FISH LINE CUTTER, REAR PROP SHAFT 1
12-518 SEAL, FISH LINE CUTTER, FWD PROP SHAFT 1
12-519 BEARING SET, REAR TP SHAFT 1
12-520 NEEDLE BEARING, REAR TP SHAFT 1
12-521 BEARING SET, FWD TP SHAFT 1
All prices are in U.S. dollars. Konrad reserves the right to change the pricing structure without
notice.
PARTS LIST 30-552 Updated
560 GEAR HOUSING 8/11/2009 14
30-552 PARTS LIST
560 Gear Housing
Assembly
PART NO. DESCRIPTION QTY.
All prices are in U.S. dollars. Konrad reserves the right to change the pricing structure without
notice.
PARTS LIST 30-552 Updated
560 GEAR HOUSING 8/11/2009 15
DRAWING NO.
DATE SYM REVISION DR
30- 434M
6 39
30
10 9
2 8
11
7
33
3
1
37
* SOLD AS GEAR SET 3 0 - 2 0 6
41 12-136 CAP S C R EW 2
40 12-082 CAP S C R EW 1
39 10-506 COUPLING 1
540 LH
38
38 12-134 WAS HER 4
37 11-550 ST UD 4
36 10-155 PL U G, DRAIN, MAGNETIC 1
34
HOUSING
35 10-285 WAS HER, SE AL 1
34 10-314 NUT 5
33 10-279 ST UD 1
32 10-669 PL U G, EX P AN S I O N 1
ASS’Y
31 10-399 O - R IN G 1
30 10-400 O - R IN G 1
41 29 11-204 SET S CR EW, S HCS , S S 2
28 10-449 O - R IN G 1
X-
40
27 10-679 S E A L , OIL 1
26 11-518 OIL S E A L , F IS H L IN E CUTTER 1
25 10-678 CA RR IER , S E A L 1
35
FACTOR
24 10-607 NUT, CO VER , 5 4 0 1
23 10-668 W A S H E R , TAB 1
22 10-043 O - R IN G 1
36 21 10-605 W A S H E R , DISTANCE 1
20 10-606 CA RR IER , BEA RIN G, L.H. 1
14 19 10-660 BEA RIN G S E T 1
18 10-654 RING, LOAD 1
15
17 12-157 SH AF T, P R O P , 5 4 0 , L.H. 1
*
16 16 1 0 - 5 9 8 GEAR 1
15 1 0 - 6 5 7 BE AR ING S E T 1
14 1 0 - 2 8 8 S E T , SH IM 1
17 13 1 0 - 2 6 0 LOCKNUT, S T A K E 1
12 1 0 - 6 5 6 WASHER 1
11 1 0 - 5 9 7 PINION 1
* 10 1 0 - 6 5 3 R AC E, BEA RIN G 1
9 1 0 - 6 1 3 NUT, RETAINING 1
8 1 0 - 6 4 9 NUT 1
19 7 10-658 S E T , B EAR IN G 1
6 12-038 SHAFT, VERTICAL, 540, X-FACTOR 1
18
5 10-685 S E T , SH IM 1
4 10-651 B EAR IN G 1
21 3 10-609 S E T , SH IM 1
22 2 10-659 B EAR IN G R O LLER 1
20 1 1 2 - 0 3 7 HOUSING, GEAR, 5 4 0 X-F A CT O R 1
ITEM NO . PART NO. DES CR IPTIO N QTY.
27
26
28
THIS DOCUMENT AND THE INFORMATION
NEXT ASS'Y TOLERANCE
Konrad
CONTAINED HEREIN IS CONFIDENTIAL .X SCALE: DRAWN BY:
AND PROPRIETARY PROPERTY AND MUST MAT'L:
25 NOT BE USED, REPRODUCED, OR ITS
CONTENT DISCLOSED, IN WHOLE OR IN .020 LH
PART, WITHOUT PRIOR WRITTEN CONSENT
OF KONRAD MARINE.
29 1:3 APP.BY:
.XX
( C ) COPYRIGHT 2004 KONRAD MARIN E
ALL RIGHTS RESERVED TITLE:
3 DO NOT S C A LE DRAWING
2 WEIGHT: .010 5
24 4 7.06 L B S 4 HOU S IN G A S S ' Y , X- FAC TO R, L.H.
.XXX 0 DRAWING NUMBER
,
.005
DATE:
30-434M
8/10
/06
16
30-434 PARTS LIST
X-Factor Gear Housing (Left
Hand)
PART NO. DESCRIPTION QTY.
10-043 O-RING 1
10-155 PLUG, DRAIN, MAGNETIC WITH SEAL 1
10-260 NUT 1
10-279 STUD 1
10-285 SEAL / GASKET, DRAIN PLUG 1
10-288 SHIM PACK 1
10-314 NUT 5
10-399 O-RING 1
10-400 O-RING 1
10-449 O-RING 1
10-506 COUPLING 1
10-597 PINION (SOLD AS SET 30-206) 1
10-598 GEAR (SOLD AS SET 30-206) 1
10-605 WASHER, DISTANCE 1
10-595 SHAFT, VERTICAL 1
10-607 NUT, RETAINING 1
10-609 SHIM SET 1
10-613 NUT, RETAINING 1
10-649 LOCK NUT 1
10-651 BEARING SET 1
10-653 BEARING, RACE 1
10-654 RING, LOAD 1
10-656 WASHER 1
10-657 SET, BEARING 1
10-658 SET, BEARING 1
10-659 BEARING NEEDLE 1
10-660 BEARING SET 1
10-668 TAB WASHER 1
10-669 PLUG, EXPANSION 1
10-678 CARRIER, SEAL, LH 1
10-679 SEAL, OIL 1
10-685 SET, SHIM 1
11-204 SET SCREW, CAP SCREW, S.H., SS 2
11-518 OIL SEAL, FISH LINE CUTTER 1
11-550 STUD 4
12-037 HOUSING, GEAR, 1" SHORT 540 1
12-038 SHAFT, VERTICAL, 540, SHORT 1
12-082 CAP SCREW, F.H. 1
12-134 WASHER 4
12-136 CAP SCREW 2
All prices are in U.S. dollars. Konrad reserves the right to change the pricing structure without notice.
All prices are in U.S. dollars. Konrad reserves the right to change the pricing structure without notice.
41
6
24
2
8
10
C
U
S
T
O
M
A
S
S
Y
,
P
L
E
A
S
E
C
O
N
T
A
C
T
19
T
H
30-435 PARTS LIST
X-Factor Gear Housing (Right Hand)
10-043 O-RING 1
10-155 PLUG, DRAIN, MAGNETIC WITH SEAL 1
10-260 NUT 1
10-279 STUD 1
10-285 SEAL / GASKET, DRAIN PLUG 1
10-288 SHIM PACK 1
10-314 NUT 5
10-399 O-RING 1
10-400 O-RING 1
10-506 COUPLING 1
10-597 PINION (SOLD AS SET 30-268) 1
10-601 SPACER 1
10-605 WASHER, DISTANCE 1
10-607 NUT, RETAINING 1
10-595 SHAFT, VERTICAL 1
10-613 NUT, RETAINING 1
10-649 LOCK NUT 1
10-651 BEARING SET 1
10-652 BEARING NEEDLE 1
10-653 BEARING, RACE 1
10-654 RING, LOAD 1
10-656 WASHER 1
10-657 SET, BEARING 2
10-658 SET, BEARING 1
10-659 BEARING NEEDLE 1
10-662 NUT 1
10-663 WASHER, THRUST 1
10-668 TAB WASHER 1
10-669 PLUG, EXPANSION 1
10-679 SEAL, OIL 1
10-685 SET, SHIM 1
11-205 SET SCREW, CAP SCREW, S.H., SS 1
11-518 OIL SEAL, FISH LINE CUTTER 1
11-550 STUD 4
12-037 HOUSING, GEAR, 1" SHORT 540 1
12-038 SHAFT, VERTICAL, 540, SHORT 1
12-082 CAP SCREW, F.H. 1
12-134 WASHER 4
12-136 CAP SCREW, F.H. 2
All prices are in U.S. dollars. Konrad reserves the right to change the pricing structure without notice.
All prices are in U.S. dollars. Konrad reserves the right to change the pricing structure without notice.
9
2 30
8
5
11
4
32 31
38 10
7
12
36
41
1
6
* * THIS IS A STANDARD LOWER GEAR
ASSY, IF YOURS I S A CUSTOM ASSY,
P L E A S E CONTACT THE FACTORY TO
VERIFY CORRECT COMPONENTS
33
* SOLD AS GEAR SET 3 0 - 2 0 6
41 12-587 PL U G 1
40 10-400 O - R IN G 1
39 10-043 O - R IN G 1
540 HP
38 10-314 NUT 7
37 10-457 WASHER 6
36 10-279 ST UD 7
37
GEAR
35 11-254 ANODE 1
34
34 11-549 S.H.C.S. 1
38
33 10-107 S.H.C.S. 1
32 10-669 PL U G, EXP A N S I O N 1
HOUSING
35
13 31 10-399 O - R IN G 1
14 30 10-613 NUT, RETAINING 1
29 10-607 NUT, CO VER , 5 4 0 1
15
ASS’Y, L.H.
26 28 10-668 W A S H E R , TAB 1
27 10-155 PL U G, DRAIN, MAGNETIC 1
18 26 10-285 WASHER, SE AL 1
27
25 10-449 O - R IN G 1
24 11-204 SET SCREW 2
19
23 10-678 CAR R IER , S E A L 1
39 22 11-518 OIL S E A L, F IS H LINE CUTTER 1
21 10-679 S E A L , OIL 1
20 10-606 CAR R IER , BEAR IN G, L.H. 1
19 10-605 W A S H E R , DISTANCE 1
18 10-654 RING, LOAD 1
17 10-660 BEAR IN G S E T 1
16 12-499 SHAF T, P R O P , 5 4 0 1
* 15
14
10-598
10-657
GEA R
BEAR IN G S E T
1
1
13 10-288 S E T , S HIM 1
12 10-655 NUT 1
* 11 10-597 PINION 1
16 10 10-656 WASHER 1
9 10-653 RA CE, BEA R ING 1
8 10-659 BEAR IN G R O LLER 1
7 10-685 S E T , S HIM 1
6 10-609 S E T , S HIM 1
17
24 5 10-649 NUT 1
4 10-658 S E T , BEA RIN G 1
3 10-651 BEAR IN G 1
20 2 10-595 SHAF T, DR IVE 1
21 1 11-580 CASTING, HOUS ING, LO W ER 1
22 ITEM NO. PAR T NO. DES CRIPT ION QTY.
25
23
NEXT ASS'Y TOLERANCE
Konrad
THIS DOCUMENT AND THE INFORMATION
CONTAINED HEREIN IS CONFIDENTIAL .X MAT' L: SCALE: DRAWN BY: LH
AND PROPRIETARY PROPERTY AND MUST
NOT BE USED, REPRODUCED, OR ITS .020
CONTENT DISCLOSED, IN WHOLE OR IN 1:3 APP.BY:
PART, WITHOUT PRIOR WRITTEN CONSENT
OF KONRAD MARINE. .XX TITLE:
.010
( C ) C OPYRIGHT 2004 KONRAD MARINE
ALL RIGHTS RESERV ED
DO NOT SC AL E DRAWING 5 4 0 H P LOWER H O U S IN G A S S ' Y , LH
28 29 WEIGHT: .XXX DATE: DRAWING NUMBER
50 .51 L B S .0 0 5 6/ 5/ 07 3 0- 5 2 0M
22
30-520 PARTS LIST
HP Gear Housing (Left
Hand)
PART NO. DESCRIPTION QTY.
10-043 O-RING 1
10-107 BOLT 1
10-155 PLUG, DRAIN, MAGNETIC 1
10-279 STUD 7
10-285 SEAL / GASKET, DRAIN PLUG 1
10-288 SHIM PACK 1
10-314 NUT 7
10-399 O-RING 1
10-400 O-RING 1
10-449 O-RING 1
10-457 WASHER, FLAT 6
10-595 SHAFT, VERTICAL 1
10-597 PINION (SOLD AS SET 30-206) 1
10-598 GEAR (SOLD AS SET 30-206) 1
10-605 WASHER, DISTANCE 1
10-606 CARRIER, BEARING 1
10-607 NUT, RETAINING 1
10-609 SHIM SET 1
10-613 NUT, RETAINING 1
10-649 LOCK NUT 1
10-651 BEARING SET 1
10-653 BEARING, RACE 1
10-654 RING, LOAD 1
10-655 NUT 1
10-656 WASHER 1
10-657 SET, BEARING 1
10-658 SET, BEARING 1
10-659 BEARING NEEDLE 1
10-660 BEARING SET 1
10-668 TAB WASHER 1
10-669 PLUG, EXPANSION 1
10-678 CARRIER, SEAL, LH 1
10-679 SEAL, OIL 1
10-685 SET, SHIM 1
11-204 SET SCREW, CAP SCREW, S.H., SS 2
11-254 ANODE 1
11-518 OIL SEAL, FISH LINE CUTTER 1
11-549 CAP SCREW 1
11-580 540 LOWER HOUSING, HP 1
All prices are in U.S. dollars. Konrad reserves the right to change the pricing structure without notice.
All prices are in U.S. dollars. Konrad reserves the right to change the pricing structure without notice.
9
10
2
11 8
12
5
44 4
39
43 13
ASSY, IF YOURS IS A
CUSTOM ASSY, LOWER
HOUSING
38
46
C
O
M
P
O
N
E
N
T
S
6
* SOLD AS GEAR SET 3 0 - 2 6 8
37 46
45
12-587
11-205
PLUG
SE T S C R E W
1
1
25
44 10-669 P LU G, E XP A N S IO N 1
43 10-399 O-RING 1
42 10-155 P LU G, DRAIN, MAGNETIC 1
41 10-285 WASHER, SE AL 1
30-521 PARTS LIST
HP Gear Housing (Right
Hand)
PART NO. DESCRIPTION QTY.
10-043 O-RING 1
10-107 BOLT 1
10-155 PLUG, DRAIN, MAGNETIC 1
10-279 STUD 7
10-285 SEAL / GASKET, DRAIN PLUG 1
10-288 SHIM PACK 1
10-314 NUT 7
10-399 O-RING 1
10-400 O-RING 1
10-449 O-RING 1
10-457 WASHER, FLAT 6
10-595 SHAFT, VERTICAL 1
10-597 PINION (SOLD AS SET 30-268) 1
10-601 SPACER 1
10-605 WASHER, DISTANCE 1
10-607 NUT, RETAINING 1
10-609 SHIM SET 1
10-613 NUT, RETAINING 1
10-649 LOCK NUT 1
10-651 BEARING SET 1
10-652 BEARING NEEDLE 1
10-653 BEARING, RACE 1
10-654 RING, LOAD 1
10-655 NUT 1
10-656 WASHER 1
10-657 SET, BEARING 2
10-658 SET, BEARING 1
10-659 BEARING NEEDLE 1
10-661 CARRIER, BEARING 1
10-662 NUT 1
10-663 WASHER, THRUST 1
10-668 TAB WASHER 1
10-669 PLUG, EXPANSION 1
10-678 CARRIER, SEAL, LH 1
10-679 SEAL, OIL 1
10-685 SET, SHIM 1
11-204 SET SCREW, CAP SCREW, S.H., SS 2
11-205 SET SCREW, CAP SCREW, S.H., SS 1
11-254 ANODE 1
All prices are in U.S. dollars. Konrad reserves the right to change the pricing structure without notice.
All prices are in U.S. dollars. Konrad reserves the right to change the pricing structure without notice.
30-003M 26
DATE SYM REVISION DR
24
23
31
25
22
21
2
GIMBAL
HOUSING
4
3
30
27
28 29
31
30
29
10-479
10-326
10-324
S C R E W , S E L F TAPPING
T U B E , H O S E CONNECTOR
H .H .C.S .
1
1
2
ASS’Y
28 10-221 C O VER 1
27 10-325 B U S H I N G, R U B B E R 1
26 10-334 NUT, N YLO CK, B R S 8
5 25 10-487 C A B LE , CONTINUITY 1
24 10-415 WASHER 8
6 23 10-251 S TUD 8
22 10-357 TRANSOM PL AT E 1
7 21 10-392 FOAM GAS KE T 1
8 20 10-333 NUT, N YLO CK, B R S 4
19 10-343 FLAT W A S H E R , S . S . 2
18 10-468 S TUD 2
17 10-253 S TUD 2
16 10-456 ANODE, GIMBAL A S S ' Y 1
15 11-285 GAS KET , ANODE 1
13 14 10-331 CONNECTOR 1
13 10-330 GAS KET 1
10
14 12 12-401 S C R E W , S E L F TAPPING 2
11 11-171 C A B LE , CONTINUITY 2
10 10-321 COTTER P IN 1
9 10-215 PIN 1
17
8 10-320 H .H .C.S . 2
9 7 10-225 PLAT E, W I R E 1
6 10-431 SEAL 1
19 5 10-382 PLAIN BEA RIN G 1
4 10-381 PLAIN BEA RIN G 1
20 3 10-409 F . H . C .S . 9
2 10-406 PL AT E, CO VER 1
1 10-240 HOUS ING, GIMBAL, 5 0 0 S E R I E S 1
15 ITEM NO. PART NO. DES CRIPTIO N QTY.
11
16
18 NEXT ASS'Y TOLERANCE
Konrad
11 THIS DOCUMENT AND THE INFORMATION
CONTAINED HEREIN I S CONFIDENTIAL
30 -0 14 .X MAT'L: S C ALE: DRAWN B Y: SW
AND PROPRIETAR Y P R OPE RT Y AND MUST A PP.BY:
NOT B E USED , REPR ODUCED, OR ITS .02 0 1:3
CONTENT DISCLOSED, IN WHOLE OR IN
PART, WITHOUT PR IOR WRITTEN CONSENT .XX TITLE:
12 20 OF KONRAD MARINE.
( C ) COPYRIGHT 2004 KONRAD MARINE
ALL RIGHTS RESERV ED
.010 GIMB AL H O U S I N G A S S ' Y , 5 0 0 S E R I E S
DO NOT S C AL E DRAWING
1
30-003 PARTS LIST
GIMBAL HOUSING ASSEMBLY
10-215 PIN 1
10-221 COVER PLATE, OIL TUBE 1
10-225 WIRE PLATE 1
10-240 GIMBAL HOUSING 1
10-251 STUD 8
10-253 STUD 2
10-320 CAP SCREW, H.H. 2
10-321 COTTER PIN 1
10-324 CAP SCREW, H.H. 2
10-325 BUSHING 1
10-326 TUBE 1
10-330 GASKET 1
10-331 CONNECTOR 1
10-333 NUT 4
10-334 NUT 8
10-343 WASHER, LOCK 4
10-357 PLATE, TRANSOM 1
10-381 BEARING, PLAIN 1
10-382 BEARING, PLAIN 1
10-392 FOAM GASKET 1
10-406 PLATE, COVER 1
10-409 FHCS 9
10-415 WASHER 8
10-431 SEAL 1
10-456 ANODE, GIMBAL HSG 1
10-468 STUD 2
10-479 SCREW, SELF TAPPING 2
10-487 CABLE, CONTINUITY 1
11-171 CABLE, CONTINUITY 1
11-285 GASKET, ANODE 1
30-003 GIMBAL ASSY, 500 SERIES 2
All prices are in U.S. dollars. Konrad reserves the right to change the pricing structure without notice.
20
21
23
17
16
19 15
6 18
22
11 12
10
9
23 11-768 BUSHIN G , TILLER ARM 1
22 10-832 O -R IN G , STEERIN G PIN 1
21
20
10-482
10-483
S C R EW , B R S
CABL E, CONTINUITY
1
1
GIMBAL
RING
14
19 10-352 NUT, HEX, NYLOCK 1
18 10-216 H.H.C.S. 1
ASS’Y
7 17 10-220 NUT, J AM , NYLOCK 1
1 8
16 10-834 W AS HER , TAB 1
13
15 10-231 ARM, STEERING 1
14 10-217 PLATE, BACKING 1
13 10-395 S . H. C .S . 2
5 12 10-232 SHAFT 1
11 10-356 S C R E W , FILLISTER 4
6
10 10-355 W AS HER , LOCK, S S 4
9 10-354 RETAINER 4
8 10-238 TRIM SENDING UNIT 1
7 10-226 PIN, HINGE 2
6 10-222 W AS HER 3
3 7
5 10-234 BU SHIN G 2
9
4 10-479 S C R E W , S E L F TAPPING 1
10
11 3 10-218 GIMBAL SHIM KIT 1
2 10-371 BEARING 1
10-216 H.H.C.S. 1
10-217 PLATE, BACKING 1
10-218 KIT, SHIM, GIMBAL 1
10-220 NUT 1
10-222 WASHER, REPLACES 10-214 3
10-226 HINGE PIN, BELL HOUSING 2
10-231 ARM 1
10-232 SHAFT 1
10-234 BUSHING 2
YOKE, GIMBAL RING (SUPERSEDED BY 11-
10-236 1
991)
10-238 TRIM INDICATOR / LIMIT KIT 1
10-352 HEX NUT 1
10-354 RETAINER 4
10-355 LOCK WASHER 4
10-356 SCREW, FILLISTER 4
10-371 PLAIN BEARING 1
10-395 CAP SCREW, S.H. 2
10-479 SCREW, SELF TAPPING 1
10-482 SCREW, BRASS, RSLM 1
10-483 CABLE, CONTINUITY 1
10-832 O-RING, STEERING PIN 1
10-834 WASHER, TAB 1
11-991 RING, GIMBAL 1
11-768 BUSHING, TILLER ARM 1
30-004 GIMBAL RING ASSY, 500 SERIES 1
All prices are in U.S. dollars. Konrad reserves the right to change the pricing structure without notice.
10
BELL
HOUSING
1
8
ASS’Y
12
12 10-479 S C R E W , S E L F TAPPING 2
7 11 10-345 CABL E, CONTINUITY 1
11
10 10-341 HO S E 1
9 10-322 CLAMP, H O S E 2
2 8 10-339 NPT CONNECTOR 1
7 10-370 VALVE A S S Y 1
4 3
6 10-336 CLAMP, BE L L O W S 2
5 10-230 BELL OW 1
4 10-334 NUT, NYLOCK, B R S 6
3 10-415 W AS HER 6
2 10-250 STUD 6
1 10-239 HOUSING, B E L L , 50 0 S E R I E S 1
ITEM NO. PART NO. DESCRIPTION QTY.
2
12
NEXT ASS'Y TOLERANCE
Konrad
THIS DOCUMENT AND THE INFORMATION
.X MAT'L: SCALE: DRAWN BY: SW
CONTAINED HE REIN I S CONFIDENTIAL
AND PROPRIETARY PROPERTY AND MUST
30-014
NOT B E USED, REPRODUCED, OR ITS .020 1:2.5 APP .BY:
3 CONTENT DISCLOSED, IN WHOLE OR IN
PART, WITHOUT PRIOR WRITTEN CONSENT
OF KONRAD MARINE.
.XX TITLE: 5
FASTEN TO GIMBAL RING DO NOT SCALE DRAWING B E L L H O U S IN G A S S ' Y , 5 0 0 S E R I E S
.010
WEIGHT: DRAWING NUMBER
4 .XXX DATE:
10.28LBS
30-005M
30-005 PARTS LIST
Bell Housing
Assembly
All prices are in U.S. dollars. Konrad reserves the right to change the pricing structure without notice.
10
10
TRIM ASS’Y
9
8
520/540
NOT I N C L U D E D I N A S S ' Y
6
5
6 3
5 4
3
3
10
2 10
Konrad
3 6
NEXT ASS'Y TOLERANCE
1
THIS DOCUMENT AND THE INFORMATION
CONTAINED HE REIN I S CONFIDENTIAL .X MAT'L: SCALE: DRAWN BY: JW
3 AND PROPRIETARY PROPERTY AND MUST
NOT B E USED, REPRODUCED, OR ITS
CONTENT DISCLOSED, IN WHOLE OR IN .020 1:4 AP P.BY:
PART, WITHOUT PRIOR WRITTEN CONSENT
OF KONRAD MARINE. TITLE:
30-186 PARTS LIST
Trim Assembly
Superseded by 30-002
10-314 NUT 4
10-442 WASHER, ANCHOR PIN 1
10-443 BUSHING, ANCHOR PIN 1
10-444 WASHER, ANCHOR PIN 1
10-458 PIN, ANCHOR, 13 1/4" 2
10-489 HOSE, OIL GRAY 4
10-490 HOSE, OIL BLACK 8
11-078 HOSE, TRIM 2
12-535 SPACER, ANCHOR PIN 4
30-002 TRIM ASSY 1
30-024 TRIM CYLINDER 1
30-186 TRIM ASSY, 520/540 (SUPERSEDED BY 30-002) 1
All prices are in U.S. dollars. Konrad reserves the right to change the pricing structure without notice.
UP HYDRAULIC LINE
DOWN PORT
5
7
TRIM
3
2
UP PORT
ASS’Y
9
6 1
5
3
4 ** NOTE: THIS IS THE NEW CURRENT SETUP
AS OF JANUARY 1ST, 2009. FOR THE OLD
3 SETUP REFER TO K M # 3 0 - 1 8 6
2
2 10 12-535 SPACER, ANCHOR PIN 2
3
10 9 11-078 HOSE, BRAIDED, TRIM 4
2
8 10-489 HOSE, OIL, GRAY 1
7 10-490 HOSE, OIL, BLACK 1
1 3
6 1 0 - 3 1 4 NUT, BRS 4
5 6 5 1 0 - 4 4 4 WASHER 4
4 3 0 - 0 2 4 TRIM CYLINDER ASS'Y 2
2 3 1 0 - 4 4 3 BUSHING, ANCHOR PIN 8
10 2 1 0 - 4 4 2 WASHER 6
2 1 1 0 - 4 5 8 PIN, ANCHOR 2
3 ITEM NO. PART NO. DESCRIPTION QTY.
4
3
5 THIS DOCUMENT AND THE INFORMATION
NEXT ASS'Y TOLERANCE
Konrad
6 CONTAINED HEREIN IS CONFIDENTIAL .X MAT'L: SCALE: DRAWN BY:
JW
AND PROPRIETARY PROPERTY AND MUST
NOT BE USED, REPRODUCED, OR ITS .0 2 0 1:4 APP.BY:
CONTENT DISCLOSED, IN WHOLE OR IN
PART, WITHOUT PRIOR WRITTEN CONSENT
OF KONRAD MARINE. .XX TITLE:
(C) COPYRIGHT 2 00 4 KONRAD MARINE
ALL RIGHTS RESERVED
DO NOT SCALE DRAWING
.010 TRIM ASS'Y
WEIGHT: .XXX DATE: DRAWING NUMBER
48.49 LBS 3
.005 1/ 26/ 98 30-002M
30-002 PARTS LIST
TRIM ASSEMBLY
10-314 NUT 4
10-442 WASHER, ANCHOR PIN 6
10-443 BUSHING, ANCHOR PIN 8
10-444 WASHER, ANCHOR PIN 4
10-458 PIN, ANCHOR 2
10-489 HOSE, OIL GRAY 1
10-490 HOSE, OIL BLACK 1
11-078 HOSE, TRIM 4
12-535 SPACER, ANCHOR PIN 2
30-002 TRIM ASSY 1
30-024 TRIM CYLINDER 2
All prices are in U.S. dollars. Konrad reserves the right to change the pricing structure without notice.
3
2
OIL
* PREVIOUS FASTENER FOR BOTTLE WAS 10- 567 SPRING RESERVOIR
3 3 4
5 10-705
10-586
HOS E
TEE
2
1 ASS’Y
3 10-322 CLAMP, 6
HOS E 1
2 10-706 HOS E 1
1 0 -1807- 1
9 1S3PIRAL LOOM
BOTTLE STRAP 1
*
1 0 - 9 3 1 OIL RES ERVOI R 1
CONNECT TO 1 0 - 9 3 2 RESERVOIR BRACKET 1
CONNECT TO 4 STERN DRIVE
CARRIER AS S 'Y 1 30-294 OIL RES ERVOI R A S S ' Y 1
ITEM NO. PART NO. QTY.
Konrad
CONNECT WIRES TO LOW DESCRIPTION
DRIVE OIL CIRCUIT
NEXT ASS'Y TOLERANCE
THIS DOCUMENT AND THE INFORMATION 30- 018
CONTAINED HEREIN IS CONFIDENTIAL
30- 044 .X MAT' L: S CALE : DRAWN B Y: S W
AND PROPRIETARY PROPERTY AND MUST
NOT B E USED, REPRODUCED, OR ITS
.020 AP P .B Y:
CONTENT DISCLOSED, IN WHOLE OR IN 30- 170 1:2.5
PART, WITHOUT PRIOR WRITTEN CONSENT
OF KONRAD MARINE.
.XX TITLE:
DO NOT S CAL E DRAWING .010 LUBRICATION S Y S T E M A S S ' Y , 1 PIN T
WE IGHT: .XXX DATE: DRAWING NUMBER
1.11LBS .005 12/23/03 3 0- 1 7 9 M
1
30-179 PARTS LIST
Oil Reservoir Assembly, 1 PT.
All prices are in U.S. dollars. Konrad reserves the right to change the pricing structure without notice.
5 1
4
OIL
RESERVOIR
2
ASS’Y
6 1 0 - 9 13 BOTTLE STRAP 1
5 1 0 - 4 29 LABEL, OIL RESERVOIR 1
4 10 - 8 7 1 SPIRAL LOOM 1
3 1 0- 4 1 6 OIL RESERVOIR 1
2 1 1- 2 9 1 BUMPER 2
1 10 - 5 1 0 RESERVOIR BRACKET 1
ITEM NO. PART NO. DESCRIPTION QTY.
NEXT ASS'Y TOLERANCE
30- 019
Konra
THIS DOCUMENT AND THE INFORMATION
.X MAT' L: LH
d
CONTAINED HEREIN IS CONFIDENTIAL
AND PROPRIETARY PROPERTY AND MUST S C A LE : DRAWN BY:
NOT B E USED, REPRODUCED, OR ITS .020 APP.BY:
CONTENT DISCLOSED, IN WHOLE OR IN 1:2.5
PART, WITHOUT PRIOR WRITTEN CONSENT
OF KONRAD MARINE. .XX TITLE:
( C ) COPYRIGHT 2004 KONRAD MARINE
ALL RIGHTS RESERVED .010 O I L R E S E R V O I R A S S ' Y, 1 QUART
DO NOT SCALE DRAWING
3
30-295 PARTS LIST
Oil Reservoir Assembly, 1 Qt.
All prices are in U.S. dollars. Konrad reserves the right to change the pricing structure without notice.
OIL
2
RESERVOIR
ASS’Y
4 1 0 - 3 22 CLAMP, HOSE 2
3 1 0- 7 0 5 HOSE 1
3 2 1 0 - 3 39 CONNECTOR 1
1 1 1 - 9 44 RESERVOIR, OIL 1
ITEM NO. PART NO. DESCRIPTION QTY.
NEXT ASS'Y TOLERANCE
Konra
THIS DOCUMENT AND THE INFORMATION
.X MAT' L: LH
d SCALE: DRAWN BY:
CONTAINED HEREIN IS CONFIDENTIAL
.020
AND PROPRIETARY PROPERTY AND MUST
NOT BE USED, REPRODUCED, OR ITS APP.BY:
CONTENT DISCLOSED, IN WHOLE OR IN 1:2.5
PART, WITHOUT PRIOR WRITTEN CONSENT
OF KONRAD MARINE. .XX TITLE:
OIL RESERVOIR ASSY, 42 OZ
( C ) COPYRIGHT 2004 KONRAD MARINE
ALL RIGHTS RESERVED .010
DO NOT SCALE DRAWING
5
30-581 PARTS LIST
Oil Reservoir Assembly, 42 OZ.
All prices are in U.S. dollars. Konrad reserves the right to change the pricing structure without notice.
13
AT 30
14 11-612 SEAL 1
12
GIMBAL
13 10-470 NIPPLE 1
12 10-469 PLUG 3
CARRIER
11 10-396 PLUG 2
11 10 10-385 S.H.C.S. 3
9
8
10-383
10-485
O-RING
PLUG
1
1 ASS’Y
4 7 10-473 SEAL 1
6 10-389 LOCKNUT 1
5 10-568 KIT, SHIM 1
4 10-558 SPACER 1
3 10-466 FLANGE, GIMBAL 1
* NOTES: 2 10-471 BEARING 2
1. ITEM #14-ORIGINAL GIMBAL CARRIERS WITHIN TRANSOM ASSEMBLIES 1 10-467 CARRIER, GIMBAL 1
PRIOR TO 7 / 2 8 / 0 4 OR BEFORE A TRANSOM ASSEMBLY SERIAL #3084
WILL USE SEAL #10- 472. ALL OTHER GIMBAL CARRIER ASSEMBLIES ITEM NO. PART NO. DESCRIPTION QTY.
SHOULD USE SEAL #11-612.
1
30-018 PARTS LIST
Gimbal Carrier
Superseded by 30-301
10-383 O-RING 1
10-385 CAP SCREW, S.H. 3
10-389 NUT 1
10-396 PLUG 2
10-466 FLANGE, GIMBAL 1
10-467 CARRIER, GIMBAL 1
10-469 PLUG 3
10-470 NIPPLE 1
10-471 BEARING SET 2
10-473 SEAL 1
10-485 PLUG, EXPANSION 1
10-558 SPACER 1
10-568 KIT, SHIM 1
11-612 SEAL 1
ASS'Y, GIMBAL CARRIER, 520/540, TRILOBE
30-018 1
FLANGE (Superseded by 30-301)
ASSY, GIMBAL CARRIER HEAVY DUTY, 500
30-301 1
SERIES, TRILOBE FLANGE
All prices are in U.S. dollars. Konrad reserves the right to change the pricing structure without notice.
9
AT 30°
6
5
4 14 11 13 10
2 1
12 14
3
GIMBAL
8 1 1 - 5 8 5 NUT, LOCKING 1
12 30-324 NUT, LOCKING 1
11
10
11-612
10-485
S E AL
PLUG, EXPANSION
1
1 CARRIER
ASS’Y
7 9 10-470 NIPPLE 1
8 10-469 PLUG 3
7 10-396 PLUG S H S S 2
6 10-385 S .H.C. S . 3
5 10-383 O- RI NG 1
4 10-473 S E AL 1
3 10-568 KIT, SHIM 1
2 10-558 SPACER 1
1 10-467 CARRIER, GIMBAL 1
ITEM NO. PART NO. DESCRIPTION QTY.
3
30-301 PARTS LIST
HD Gimbal Carrier Assembly, Trilobe Flange
All prices are in U.S. dollars. Konrad reserves the right to change the pricing structure without notice.
10
13 14 11-612 SEAL 1
13 10-396 PLUG 2
12 10-385 S.H.C.S. 3 GIMBAL
CARRIER
11 10-469 PLUG 3
10 10-470 NIPPLE 1
9
8
10-383
10-485
O-RING
PLUG
1
1 ASS’Y
7 10-473 SEAL 1
6 30-324 NUT, LOCKING 1
5 10-568 KIT, SHIM 1
4 10-558 SPACER 1
* NOTES: 3 10-629 FLANGE, CARRIER 1
1. ITEM #8-ORIGINAL GIMBAL CARRIERS WITHIN TRANSOM ASSEMBLIES
PRIOR TO 7 / 2 8 / 0 4 OR BEFORE A TRANSOM ASSEMBLY 2 10-471 BEARING 2
SERIAL #3084 WILL USE SEAL #10- 472. ALL OTHER GIMBAL 1 10-467 CARRIER, GIMBAL 1
CARRIER ASSEMBLIES SHOULD USE SEAL #11-612.
ITEM NO. PART NO. DESCRIPTION QTY.
2. ITEM #9-IF GIMBAL FLANGE IS REPLACED ON ORIGINAL GIMBAL
CARRIERS WITHIN TRANSOM ASSEMBLIES PRIOR TO 7 / 2 8 / 0 4 OR
BEFORE A TRANSOM ASSEMBLY SERIAL #3084 SHOULD USE
NEXT ASS'Y TOLERANCE
Konra
.X MAT'L:
d
THIS DOCUMENT AND THE INFORMATION
SEAL #11-612. CONTAINED HEREIN IS CONFIDENTIAL SCALE: DRAWN BY: SMJ
AND PROPRIETARY PROPERTY AND MUST .020 APP.BY:
NOT BE USED, REPRODUCED, OR ITS
CONTENT DISCLOSED, IN WHOLE OR IN 1:2
PART, WITHOUT PRIOR WRITTEN CONSENT .XX TITLE:
OF KONRAD MARINE.
DO NOT SCALE DRAWING .010 A S S ' Y , GI M B A L C A R R I E R , 5 2 0 / 5 4 0 , 4 BOLT F L A N G E
5
30-044 PARTS LIST
Gimbal Carrier
Superseded by 30-303
10-383 O-RING 1
10-385 CAP SCREW, S.H. 3
10-396 PLUG 2
10-467 CARRIER, GIMBAL 1
10-469 PLUG 3
10-470 NIPPLE 1
10-471 BEARING SET 2
10-473 SEAL 1
10-485 PLUG, EXPANSION 1
10-558 SPACER 1
10-568 KIT, SHIM 1
10-629 FLANGE, CARRIER 1
11-612 SEAL 1
ASS'Y, GIMBAL CARRIER, 520/540, 4 BOLT
30-044 1
FLANGE (Superseded by 30-303)
ASSY, GIMBAL CARRIER, HEAVY DUTY, 500
30-303 1
SERIES, 4 BOLT FLANGE
30-324 NUT, LOCKING 1
All prices are in U.S. dollars. Konrad reserves the right to change the pricing structure without notice.
9
AT 30°
6
5
4 13 14 10
2 1 11
12 13
3
14 1 0 - 6 2 9 FLANGE, CARRIER 1
13 1 0 - 4 7 1 B E ARING 2
10- 578 S .H.C.S . 6
11- 586 NUT, LOCKING 1
GIMBAL
8 11- 585 NUT, LOCKING 1
12 3 0 - 3 2 4 NUT, LOCKING 1
11 1 1 - 6 1 2
10 1 0 - 4 8 5
S E AL
PLUG, EXPANSION
1
1 CARRIER
7 9 10-470
8 10-469
NIP P LE
B R A S S PLUG
1
3 ASS’Y
7 10-396 PLUG S H S S 2
6 10-385 S . H.C.S . 3
5 10-383 O- RING 1
4 10-473 S E AL 1
3 10-568 KIT, SHIM 1
2 10-558 S P ACE R 1
1 10-467 CARRIER, GIMBAL 1
ITEM NO. PART NO. DESCRIPTION QTY.
7
30-303 PARTS LIST
HD Gimbal Carrier Assembly, Bolt Flange
10-383 O-RING 1
10-385 CAP SCREW, S.H. 3
10-396 PLUG 2
10-467 CARRIER, GIMBAL 1
10-469 PLUG 3
10-470 NIPPLE 1
10-471 BEARING SET 2
10-473 SEAL 1
10-485 PLUG, EXPANSION 1
10-558 SPACER 1
10-568 KIT, SHIM 1
10-629 FLANGE, CARRIER 1
11-612 SEAL 1
ASSY, GIMBAL CARRIER, HEAVY DUTY, 500
30-303 1
SERIES, 4 BOLT FLANGE
30-324 NUT, LOCKING 1
All prices are in U.S. dollars. Konrad reserves the right to change the pricing structure without notice.
11
2
9
13
12
3
TAILPIECE
8
ASS’Y
KONRAD VD
6
10
13 11-761 BUSHING, R U B BE R , TAILHOUSING 1
12 11-763 ORIFICE, TAILHOUSING 1
11 11-623 CAP S C R E W 8
10 11-574 GASKET, CAST TAILHOUSING 1
9 10-543 O-RING/BUMPER 1
8 11-323 P L U G , EXP AN SIO N 1
7 11-318 RETAINER, BEARING 1
6 11-321 BEARING, KONRAD VD 1
5 11-322 S EAL , KONRAD VD 1
4 11-320 RETAINER, BEARING 1
3 11-317 COUPLING, SHAFT 1
2 11-319 BEARING, N EED L E 1
1 11-575 TAILHOUSING, KONRAD VD 1
ITEM NO. PART NO. DESCRIPTION QTY.
T A I L P I E C E , KONRAD VD
( C ) COPYRIGHT 2 00 4 KONRAD MA RINE
ALL RIGHTS R E S E R V E D
DO NOT S C A LE DRAWING
.010
WEIGHT:
.XXX DATE:
DRAWING NUMBER 1
10.94 L B S
.005 4/27/09
30-273M
30-273 PARTS LIST
Tailpiece Assembly
All prices are in U.S. dollars. Konrad reserves the right to change the pricing structure without notice.
3
2
8
12
500 SERIES
4
9 REAR MOUNT
ASS’Y
10
12 12-317 GA S K E T , FOAM 1
11 12-316 CAP S C R E W 4
10 12-315 CAP S C R E W 4
9 10-930 WASHER 8
8 10-565 NUT 8
7 10-941 P L A T E , B A C K IN G 8
6 10-334 NUT 4
5 10-415 WASHER 4
4 11-059 STUD 4
3 30-449 T AILH O US IN G A S S ' Y , INTERGRATED MO U NT S 1
2 30-450 T AILH O US IN G MOUNT, A S S ' Y 1
1 12-268 ADAPT E R P L A T E , R E A R MO UNT A S S ' Y 1
ITEM NO . PAR T NO. DE S C R IP T IO N QTY.
3
30-490 PARTS LIST
Rear Mount
Assembly
PART NO. DESCRIPTION QTY.
10-334 NUT 4
10-415 WASHER 4
10-565 NUT 8
10-930 BOND & SEAL WASHER 8
10-941 PLATE, BACKING 8
11-059 STUD 4
12-268 ADAPTER PLATE, REAR MOUNT ASS'Y, 1 DEG 1
12-315 CAP SCREW, H.H. 4
12-316 CAP SCREW, H.H. 4
12-317 GASKET, FOAM 1
30-449 ASSY, TAILPIECE, REAR MOUNT 1
30-450 ASSY, TAILHOUSING MOUNT 1
30-490 ADAPTER KIT, REAR MOUNT ASSY 1
All prices are in U.S. dollars. Konrad reserves the right to change the pricing structure without notice.
12
11
9 TAILHOUSIN
10
G ASS’Y
INTEGRATED
3
MOUNTS
8
6
7
12 10-543 O - R IN G 1
11 10-107 S.H.C.S. 8
10 11-574 GASKET 1
9 11-763 ORIFICE, TAILHOUSING 1
8 11-323 P L UG , EXPAN SION 1
7 11-318 RETAINER, BEARING 1
6 11-321 BEARING 1
5 11-322 SEAL 1
4 11-320 RETAINER, BEARING 1
3 11-317 COUPLING, SHAFT 1
2 11-319 BEARIN G, N EED L E 1
1 12-046 TAILHOUSING, B W 1
ITEM NO. PART NO. DESCRIPTION QTY.
10-107 BOLT 8
10-543 O-RING, BUMPER 1
11-317 COUPLING, SHAFT 1
11-318 RETAINER, BEARING 1
11-319 BEARING NEEDLE 1
11-320 RETAINER, BEARING 1
11-321 BEARING, KONRAD VD 1
11-322 SEAL, KONRAD VD 1
11-323 PLUG, EXPANSION 1
11-574 GASKET, CAST TAILPIECE 1
11-763 ORIFICE, TAIL HOUSING 1
12-046 TAIL HOUSING, BORG WARNER 1
30-449 ASSY, TAILPIECE, REAR MOUNT 1
All prices are in U.S. dollars. Konrad reserves the right to change the pricing structure without notice.
TAILHOUSING
4
2
MOUNT
3
ASS'Y
9 12-087 RING, RETAINING, INTERNAL 2
8 12-086 NUT 2
7 12-084 CAP S C R EW , H.H. 2
6 12-085 W AS H ER , FLAT 4
6 5 12-083 MOUNT, R U B B E R , TAILHOUSING 2
4 10-250 STUD 4
8 3 10-334 NUT 4
2 10-415 W AS H ER 4
1 12-045 MOUNT, TAILHOUSING, INNER TRANSOM 1
ITEM NO. PART NO. DESCRIPTION QTY.
NEXT ASS'Y TOLERANCE
Konrad
THIS DOCUMENT AND THE INFORMATION
CONTAINED HERE IN I S CONFIDENTIAL .X MAT'L: SCALE: DRAWN BY: LH
1:2.5 APP .BY:
AND PROPRIETARY PROPERTY AND MUST
.020
NOT B E USE D, REPRODUCED, OR ITS
TITLE:
CONTENT DISCLOSED, IN WHOLE OR IN .XX
PART, WITHOUT PRIOR WRITTEN CONSENT
OF KONRAD MARINE. .010 TAILHOUSING MOUNT, A S S ' Y
WEIGHT:
( C ) CO PYRIGHT 20 0 4 KONRAD MARINE
DRAWING NUMBER
ALL RIGHTS R E S E R V E D
DO NOT S C A L E DRAWING .XXX DATE:
12.25 L B S
.005 9/9/09
30-450
7
30-450 PARTS LIST
Tailhousing Mount Assembly
10-250 STUD 4
10-334 NUT 4
10-415 WASHER 4
MOUNT, TAIL HOUSING, INNER
12-045 1
TRANSOM
12-083 MOUNT, RUBBER, TAILHOUSING 2
12-084 CAP SCREW, H.H. 2
12-085 WASHER, FLAT 4
12-086 NUT, NYLOCK 2
12-087 RING, RETAINING, INTERNAL 2
30-450 ASSY, TAILHOUSING MOUNT 1
All prices are in U.S. dollars. Konrad reserves the right to change the pricing structure without notice.
10-269 BEARING
10-279 STUD
10-280 WASHER, HARD
10-285 SEAL / GASKET, DRAIN PLUG
10-288 SHIM PACK
10-289 LOAD RING
10-290 O-RING
10-291 SEAL
10-292 THRUST HUB
10-293 WASHER, SPLINED
10-295 TAB WASHER
10-296 NUT, PROPELLER
10-298 O-RING
10-299 SHIM
10-300 TAB WASHER
10-303 O-RING
10-304 SHIM
10-305 GASKET
10-306 O-RING
10-307 SEAL
10-313 STUD
10-314 NUT
10-320 CAP SCREW, H.H.
10-321 COTTER PIN
10-322 CLAMP, HOSE
10-324 CAP SCREW, H.H.
10-325 BUSHING
10-326 TUBE
10-330 GASKET
10-331 CONNECTOR
10-333 NUT
10-334 NUT
10-336 CLAMP, HOSE
10-339 CONNECTOR
10-341 HOSE
10-343 WASHER, LOCK
10-345 CABLE, CONTINUITY
10-352 HEX NUT
10-354 RETAINER
10-355 LOCK WASHER
10-356 SCREW, FILLISTER
All prices are in U.S. dollars. Konrad reserves the right to change the pricing structure without notice.
All prices are in U.S. dollars. Konrad reserves the right to change the pricing structure without notice.
All prices are in U.S. dollars. Konrad reserves the right to change the pricing structure without notice.
All prices are in U.S. dollars. Konrad reserves the right to change the pricing structure without notice.