Professional Documents
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PRESENTED BY:
VRUSHANK
815B
RELIABILITY:
“Reliability is the ability of an item
to perform its intended function
under stated operation conditions for
a given period of time.”
The Definition stresses on four
significant elements
1. Probability
2. Intended function
3. Time
4. Operating conditions
Failure:
Failure of an item represents
unreliability. Thus to compute the
reliability of an item, it is necessary
to understand the concept of
failure
Causes of failure:
i. Deficiencies in design
ii. Lack of knowledge ad experience
iii. Errors of assembly
iv. Inadequate maintenance
v. Variation in environmental and operating
conditions
vi. Human errors
Nature of failures:
A. Catastrophic failures
B. Degradation (creeping) failure
C. Independent failures
D. Secondary failures
E. Failure due to improper handling
and misuse
Measures of reliability
Failure Rate
It is expressed as failure per unit time i.e. as failures per
hour
Mean Time Between Failures (MTBF)
Average time of operation of satisfactory operation of the
system. It is applicable to repairable system.
Mean Time To Failure (MTTF)
Average time an item is expected to function before failure.
It is applicable to non-repairable system.
SYSTEM RELIABILITY
It is always difficult to estimate the reliability of the system
comprising of many elements. One approach for analyzing
such systems is to decompose the system in to subsystems
who’s individual reliability factors can be estimated or
determined.
The following types of systems are analyzed
a. Systems with components in Series
b. Systems with components in Parallel
c. Combination of Series and Parallel systems.
RELIABILITY IMPROVEMENT
The reliability of a system/ product depends on many factors.
So, we should concentrate at the grass root level to improve
products reliability
Design an Safety Factor
Usage of better production equipments
Better quality standards
Better Testing standards
Sufficient no. of standby units
Redundancy
Maintainability
RELIABILITY LIFE TESTING
The basic objective of reliability life testing is to obtain
information concerning failures in order to express reliability
quantitatively and to ascertain whether the reliability and
safety goals are met and to improve product reliability.
The Factors to be considered before any reliability test is
being carried out are
Objective of the test.
Types of the test to be performed.
Operating and environmental conditions.
Number of Units to be tested
Duration of the test
The various types of tests are described below
:
Burn-in Testing
Acceptance and Qualification Testing
Sequential Testing
Accelerated life testing
Experimental design
Reliability Growth Testing