Line 6 Technician Training

Employee Name: Ahmed Radhi

Badge Number: 12163
Department: Carbon 1&2 Mechanical Maintenance
Presentation Content
Safety Aspects
On Job Training (OJT)
OFF-JOB Training

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Safety Principals
Ownership of SAFETY is Everyones’
responsibility
Working SAFELY is a condition of
employment
All work related injuries and illness
are PREVENTABLE

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Safety Aspects
Emergency Cases
Fire Triangle
Fire Extinguishers
Personnel Protective Equipment “PPE”
Job Safe Practice “JSB”

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Hazards Exposed to in OJT
These hazards must be taken into consideration before going to the plant
“OJT”:
Moving Equipment Especially Forklifts
Fumes & Particles
Heat
Suspended Loads
Falling

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On Job Training (OJT): Carbon Plant

Paste Plant Kilns Roding

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 On Job Training (OJT): Kilns
Kiln 1 Kiln 2 Kiln 3
• FTA 3 • ECL 3 • FTA 1
• FTA 4 • FTA 5 • FTA 2
• Furnaces: Sections, Pits, Peep Holes • Furnaces: Sections, Pits, Peep Holes • Furnaces: Sections, Pits, Peep Holes
• Ramps • Ramps • Ramps
• Dust Conveying System (ALESA) • Dust Conveying System (ALESA) • Stacker 1&2
• Stacker 3&4
• Shuttle
• Fume Treatment Plant “FTP 5” • GH
• Cleaning Station • LBP
• Down Lift • Cleaning Station “HCB”
• Dust Conveying System (ALESA) • Fume Pre Treatment Center “FPTC”
• Furnace’s Wall Cleaning Machine
• Dust Conveying System (ALESA)
• Furnace’s Wall Straighten Machine

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On Job Training (OJT): Activities
Preventive Maintenance (PM)
Breakdown
Corrective Maintenance (CM)
Run & Check
Given Task: compressed air leakages in pneumatics systems

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 On Job Training (OJT): PM Example
FTA 5
Reading the “JSP”
Permit to work “PTW”: including hot work permit, or
confined space permit if it is required
Wearing proper PPE
Using good condition tools
PM sheets
Fully proper isolation of the equipment
Fully checking of the crane parts including noises,
wire ropes, motors, gearboxes, bearings, couplings,
oils, bolts, etc
Housekeeping
Handover of the equipment

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10
On Job Training (OJT): Breakdown
Example
FTA 2: Changing the cut wire rope of the anode grab.

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On Job Training (OJT): Breakdown
Example
FTA 2: Attaching the spring with the suction pipe

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On Job Training (OJT): Task
Finding compressed air leakages in pneumatics systems

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OFF-JOB Training

Phase 1

Techniques on
Limits and fits Piping System
Bench Fitting

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OFF-JOB Training: Bench Fitting
Chipping
Filing
Scrapping
Sawing
Marking
Drilling
Reaming
Tapping
Dieing

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OFF-JOB Training: Limits and fits
Tolerance
Upper Limit & Lower Limit
Fit
Types of Fits:
• Clearance Fit
• Transition Fit
• Interference Fit

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OFF-JOB Training: Piping System
Pipes
Pipe Fittings
Pipe Valves

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Questioning

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