Professional Documents
Culture Documents
Sections: I Rules For Construction of Power Boilers
Sections: I Rules For Construction of Power Boilers
CODES
SECTIONS
I Rules for Construction of Power Boilers
II Materials
Part A Ferrous Material Specification
Part B Non-Ferrous Material Specification
Part C Specifications for Welding rods, electrodes and Filler Metals
Part D Properties (US Customary)
Part D Properties (Metrics)
III Subsection NCA --- General Requirements for Division 1 & Division 2
III Division 1
Sub Section NB --- Class 1 Components
Sub Section NC --- Class 2 Components
Sub Section ND --- Class 3 Components
Sub Section NE --- Class MC Components
Sub Section NF --- Supports
Sub Section NG --- Core Support Structures
Sub Section NH --- Class 1 Components in Elevated Service
Appendices
ASME BOILER AND PRESSURE VESSEL
CODES
SECTIONS
V Nondestructive Examination
on
ASME SECION IX
Welding Qualifications
Qualification Requirements
For Equipments to be Made as per ASME Boiler &
Pressure Vessel Code
Part QW - Welding
Article I – Welding General Requirements
Article II – Welding Procedure Qualification
Article III – Welding Performance Qualification
Article IV – Welding Data
Welding Qualifications
- Welding Process
- Base Material
- Welding consumable
- Welding Parameters & Techniques ( Position,
Polarity, Preheat, Inter Pass Temp. Back Gouging--)
- PWHT
• WELDING DATA
A set of Welding Variables involved in Preparing a
Weld Joint.
• ESSENTIAL VARIABLE
- A change in welding condition which will affect the
mechanical properties (Other than notch toughness)
of weld joint .
• SUPPLEMENTARY ESSENTIAL VARIABLE
- A change in welding condition which will affect
the notch toughness properties of weld joint
• NONESSENTIAL VARIABLE
- A Change in welding condition which will not affect
the mechanical properties of the weld joint
Welding Performance Qualification
• WELDING DATA
- A set of Welding Variables involved in Performing
a Weld Joint.
• ESSENTIAL VARIABLE
- A change in welding condition which will affect the
*
**
Side Bend 4No
*
£ £
Face Bend Root Bend
@
M/c ed
Weld minimum
Width
19 mm
6 mm
25 mm Original
R Thickness
M/c ed from all 4
sides
How To Qualify Groove Butt Weld
Procedure?
M/c ed
Weld minimum
Width
19 mm
6 mm
25 mm
R Original
M/c ed from all 4 Thickness
sides
How To Qualify Groove Butt Weld
Procedure?
Thickness “t”of
Range Of Thickness “T” of Deposited Weld
Thickness “T” Of BM Qualified in mm metal Qualified in
Test Coupon mm
Welded in mm
Min. Max Max
• QW-422
• QW-422
Group
P- No Met. Spec. Grade Met. Quality & Form
No
P4 1 SA 387 12, Cl –1 / 2 1Cr. 0.5 Mo – Plate
3 SA 387 11, Cl –1 / 2 1.25 Cr. 0.5 Mo – Plate
P4 1 SA 335 P12 / P11 1Cr (1.25 Cr) – 0.5 Mo – Pipe
• QW-422
Group
P- No Met. Spec. Grade Met. Quality & Form
No
Group
P- No Met. Spec. Grade Met. Quality & Form
No
P6 2 SA 240 TP 429 15Cr. – Plate
• QW-422
Group
P- No Met. Spec. Grade Met. Quality & Form
No
• QW-422
Group
P- No Met. Spec. Grade Met. Quality & Form
No
• QW-422
Group Met.
P- No Grade Met. Quality & Form
No Spec.
Discard Discard
300 mm <19 mm
( 150 mm Minimum)
How To Qualify A Welder
Discard Discard
Balance Material
*
300 mm ≥19 mm
( 150 mm Minimum)
How To Qualify A Welder
All 2t
0˚
337.5˚
Root Bend = 5G Weld
Face Bend 50˚ = 2G Weld
Face Bend
292.5˚
Pipe is welded in Horizontal
fixed position
270˚Welded in 5G
270˚ Welded in 2G 90˚
90˚
When Pipe Thickness is 19
mm or more, In place of Root
Root Bend & Face, Side Bends shall be
Taken
247.5˚
Root Bend
130˚
202.5˚
180˚
Face Bend
Groove Weld Positions – QW461
Size Welded
Less Than 25 (1”) Unlimited
QW 402
Deletion of Backing + + + +
Joints
Essential Variables
Group of SMA
Brief Of Variables SAW. GMAW GTAW
Variables W
QW- QW- QW-
QW
354 355 356
-353
Addition of New Position + + + +
QW 405
Position Change from up hill to Down hill –
+ --- + +
3G
QW 408
Deletion of Inert Gas Backing --- --- + +
Gas