Professional Documents
Culture Documents
Management
Chapter 9 –
Layout Strategies
Table 9.1
© 2008 Prentice Hall, Inc. 9 – 12
Layout Strategies
Project Job Shop
(fixed position) (process oriented)
Examples
Ingall Ship Building Arnold Palmer Hospital
Corp.
Hard Rock Café
Trump Plaza
Olive Garden
Pittsburgh Airport
Problems/Issues
Move material to the Manage varied material
limited storage areas flow for each product
around the site
Table 9.1
© 2008 Prentice Hall, Inc. 9 – 13
Layout Strategies
Work Cells Repetitive/ Continuous
(product families) (product oriented)
Examples
Hallmark Cards Sony’s TV assembly
line
Wheeled Coach
Toyota Scion
Standard Aero
Problems/Issues
Identify a product Equalize the task time
family, build teams, at each workstation
cross train team
members
Table 9.1
© 2008 Prentice Hall, Inc. 9 – 14
Office Layout
Grouping of workers, their equipment,
and spaces to provide comfort,
safety, and movement of information
Movement of
information is main
distinction
Typically in state of
flux due to frequent
technological
changes
© 2008 Prentice Hall, Inc. 9 – 15
Relationship Chart
Figure 9.1
Objective is to maximize
profitability per square foot of
floor space
Sales and profitability vary
directly with customer exposure
Figure 9.2
Shampoo
Shampoo
Shampoo
Shampoo
Shampoo
space
management
Generated from
store’s scanner
Conditioner
Shampoo
Shampoo
Shampoo
Shampoo
data on sales Conditioner
Conditioner
Often supplied
by manufacturer
2 ft.
© 2008 Prentice Hall, Inc. 9 – 21
Servicescapes
Ambient conditions - background
characteristics such as lighting, sound,
smell, and temperature
Spatial layout and functionality - which
involve customer
circulation path planning,
aisle characteristics, and
product grouping
Signs, symbols, and
artifacts - characteristics
of building design that
carry social significance
© 2008 Prentice Hall, Inc. 9 – 22
Warehousing and Storage
Layouts
Objective is to optimize trade-offs
between handling costs and costs
associated with warehouse space
Maximize the total “cube” of the
warehouse – utilize its full volume
while maintaining low material
handling costs
Conveyor
Staging
Office
Shipping and receiving docks
© 2008 Prentice Hall, Inc. 9 – 29
Warehouse Layout
Cross-Docking Layout
Office
Shipping and receiving docks
Laboratories
Figure 9.3
© 2008 Prentice Hall, Inc. 9 – 34
Layout at Arnold Palmer Hospital
Pie-shaped
Central break rooms
and medical
supply rooms
Local
© 2008 Prentice Hall, Inc.
nursing pod 9 – 35
Process-Oriented Layout
Painting (2) 30 50 10 0
Receiving (4) 50 0
Shipping (5) 0
Testing (6)
Figure 9.4
40’
50 30
1 2 3
20 20
10
50 100
4 5 6
50
Figure 9.6
© 2008 Prentice Hall, Inc. 9 – 41
Process Layout Example
n n
= $570
50 100
2 1 3
10
50 20 20 100
50
4 5 6
Figure 9.7
© 2008 Prentice Hall, Inc. 9 – 43
Process Layout Example
n n
= $480
40’
1 A A A A B B 1 D D D D B B
2 A A A A B B 2 D D D D B B
3 D D D D D D 3 D D D E E E
4 C C D D D D 4 C C D E E F
5 F F F F F D 5 A A A A A F
6 E E E E E D 6 A A A F F F
30
20
10
Figure 9.12
G 7 F 10 11
C
3 7
H 11 E
A B F G
I 3 G, H 4
3
Total time 66 12
D
11 I
E H
Figure 9.13
© 2008 Prentice Hall, Inc. 9 – 67
Wing Component Example
Performance Task Must Follow 480 available
Time Task Listed mins per day
Task (minutes) Below 40 units required
A 10 —
B 11 A Production time
C 5 B available per day
D 4 CycleB time = Units required per day
E 12 A = 480 / 40
F 3 C, D 5
= 12 minutes per unit
G 7 F 10 11
C
3 7
H 11 E n
Minimum A ∑ TimeB for taskFi G
I 3 G, H 4
number of = i = 1 3
Total time 66 workstations Cycle Dtime
12 11 I
= 66 / 12
E H
= 5.5 or 6 stations
Figure 9.13
© 2008 Prentice Hall, Inc. 9 – 68
WingLine-Balancing
Component Example
Heuristics