Professional Documents
Culture Documents
1
Objectives of primary tillage
To create a seedbed by breaking and pulverizing the soil,
To destroy weeds or other unwanted vegetation,
To partially or completely bury crop residue and manure
and to incorporate or mix these materials in to the soil,
To mix and in corporate lime, fertilizer or other additives
to the soil,
To control or destroy insects, their eggs, larvae and
breeding places,
To loosen the soil for better aeration and water retention,
To reduce wind and water erosion by leaving a rough
surface exposed to those elements.
2
Basic primary tillage tools include:
mould board plows, disk plows, rotary tillers,
chisel plows, subsoiler plough and heavy-duty disc harrows.
3
1. MOLDBOARD PLOUGH
4
1. MOLDBOARD PLOUGH
The moldboard plow is designed to cut a narrow strip of soil
(called a furrow slice) completely loose and completely invert it.
7
If the farmer starts plowing in the center of a field, turns
right at the far end and returns moving furrows onto those
he plowed on his first trip, he forms a ridge of soil in the
center of the field which is called a back furrow.
Two open furrows will exist when the filed is completely
plowed; one along each of the two boundaries of the field.
8
Based on the number of bottoms they have, our common
regular moldboard plows can be divided into two main groups;
1. One-way plows and
2. Two-way plows.
One-way
10
11
The two-way plow is particularly useful:
1. In hilly areas where it may be desirable to turn all the
furrow slices up hill to reduce water run-off and to reduce
the effect of soil build-up along the lower field
boundaries,
2. In areas where flood irrigation is practiced because they
leave no unwanted ditches for water to flow in the field,
3. During contour plowing - plowing across the slope at
equal height.
12
TYPES, PARTS AND ACTIONS OF THE MOLDBOARD
PLOUGH
Moldboard plow type is usually determined by the method
in which the plow is attached to the tractor and by the way
it is lifted and carried.
The basic types are:
1. TRAILING TYPE MOLDBOARD PLOWS
13
Semi-mounted MBP
Mounted MBP
Trailed MBP
14
1. TRAILING TYPE MOLDBOARD PLOWS
The trailing, or pull type, tractor plow is a complete unit in
itself supported by three wheels; when hitched to the
drawbar, it trails behind the tractor.
Trailing moldboards are built in sizes ranging from one to
five bottoms.
Trailed MBP
15
2. MOUNTED MOLDBOARD PLOWS
The plow is attached directly to the three-point linkage.
It depends upon the tractor for its power lift and up on the
power of the tractor engine for its general operation.
The entire weight of the plow is carried on the tractor when
lifted.
The depth of plowing is controlled in some cases
hydraulically, in others by levers and gage wheels.
The number of bottoms ranges from one to five, depending
upon the size of the tractor. 16
3. SEMI-MOUNTED MOLDBOARD PLOUGHS
This type of plow has the front end directly connected to
and supported by the tractor.
The rear end of the plow is supported by a furrow wheel
and a land wheel.
The raising and lowering of the rear part of the plow on the
furrow wheel may be accomplished either by a mechanical
linkage or by a remote-controlled hydraulic cylinder.
The front end of the plow is raised and lowered by the
tractor hydraulic linkage system. 17
The basic parts of the plough are:
1. The main frame,
2. Plow bottoms, (share, moldboard, landside and froge),
18
19
20
1. THE MAIN FRAME
The main frame is frequently made of tubular steel of
either rectangular or round cross section.
Apart from providing an extremely strong backbone to
which other components may be attached, it also provides
a simple assembly onto which additional bodies may be
attached or removed, thus providing a plow which is
ideally matched to the tractor power available.
Plow "body" is the name given to the complete assembly
responsible for working the soil. 21
Three point linkage
frame
MB
landside
share
frog
22
2. PLOUGH BOTTOMS
The part of the plow that actually breaks the soil is called the bottom
or base.
It is composed of those parts necessary for the rigid structure
required to lift, turn, invert the soil.
The parts which form the moldboard plow bottom are the share, the
land side, the moldboard and the frog.
23
A. MOLDBOARD
The moldboard is that part of the plow just back of the
share. It receives the furrow slice from the share and turns
it.
The moldboard is the most important part of the plow
because it is upon the moldboard that the furrow slice is
broken, crushed and pulverized.
The lower part of the moldboard is where most granulation
takes place; and most of the turning is done by the upper
part of the moldboard. 24
The final action of the moldboard is to push or throw the
furrow slice into the open furrow.
The amount of throw depends largely upon the speed of
operation and curvature of the moldboard.
Because soil types an plowing conditions vary, different
soils require different shaped moldboards to give the same
degree of pulverization.
For this reason moldboards are divided into several
classes, namely; stubble, general purpose, the sod, clay,
slatted, scotch, etc. 25
26
i. STUBBLE MOLDBOARD
The stubble type moldboard is broader and bent more abruptly
along the top edge.
This causes the furrow slice to be thrown over quickly and
abruptly, pulverizes it much better than the other types.
It is primarily for soils that have been cultivated from year to
year called stubble soil because of the fact that the stubble of
plants from the previous crop is still on the land.
Unlike the sod plow, the furrow slices lap upon one another.
This moldboard is short, and has a much steeper slope and more
abrupt curvature. 27
ii. SOD /BREAKER MOLDBOARD
• The sod moldboard is long and has a very gradual
curvature so as to turn the furrow slice very gently,
smoothly and with a minimum of pulverization.
• It is designed to work in sod land or very hard clay where
penetration is difficult and in lands that have remained idle
for a number of years.
28
iii. GENERAL PURPOSE MOLDBOARD
The general-purpose moldboard has a shape, which is
midway between the sod moldboard and the stubble
moldboard.
It has a medium slope and curvature and produces
medium pulverization.
It is adapted to plowing the sods developed by tame hay
but will also operate satisfactorily in stubble land.
29
iv. SLATTED MOLDBOARDS
Slatted moldboard makes scouring easy in difficult soils.
If we remove about half the moldboard area, the furrow
slice will press against the remaining area with almost
twice the pressure and, hence, with about double the
scouring effectiveness.
The moldboard is shaped like the stubble moldboard.
It is used where the soil is sticky and does not scour on
solid moldboards like black waxy or red clay soils.
30
v. SCOTCH MOLDBOARD
This has long curved moldboard, which turns the furrow
slice on its edge.
The slice is not pulverized, but it is exposed to the air and
elements.
Scotch moldboard has a narrow share that does not cover
the full width of the furrow slice.
The upended furrow slices catch rain and snow. This type
is for heavy, close textured clay.
31
vi. HIGH SPEED MOLDBOARD
It has slightly less curvature to the upper section of the
moldboard than does the general-purpose moldboard.
It is designed to throw the furrow slice just far enough to
lap upon the previous furrow slice.
vii. BLACK LAND MOLDBOARD
It is a special shaped moldboard which is extensively used
where the soil does not scour (leave the surface clean and
polished) well.
32
In classifying moldboards, it should be kept in mind that there are
hundreds of shapes of each class.
Such diversity of shapes has resulted from attempts by manufacturers
to make a moldboard that will do good work in all types of soils, but
one that will work successfully every where is yet to be made.
Moldboard modifications are made with in the generality in different
soil types.
A moldboard that will operate very well in one soil may do a very
poor job in a different type of soil.
The cutting edge of the moldboard just above the landside is known
as the shine.
33
B. SHARE
It penetrates in to the soil and makes a horizontal cut
below the soil surface.
It is a sharp well polished and pointed component.
Different portions of the share are called by different
names such as:
(a) Point of share;
(b) cutting edge of share;
35
(a) Point of share: It is the forward end of the cutting edge
which actually penetrates into the soil.
37
(i) Slip share:
This is a common type of share.
The complete share is to be replaced when worn out.
It has the advantage that share point can be replaced as and when
required.
If the point is worn out, it can be changed with out replacing the
entire share.
38
(iii) Shin share
• It is similar to slip share but an extension is provided to fit by side of
mould board.
• This prevents mould board from wearing along its cutting edge called
shin.
40
4. Frog
All the working parts are attached to frog and it is made of
steel, usually this does not get damaged but in case of
accident, if it gets damaged it cannot be set right because
of its odd shape.
Hence it has to be replaced with the new one.
41
Accessories of Mould Board Plough
42
There are few accessories necessary for ploughs such as:
(a) Jointer; b) Coulter; c) Gang wheel; d) Land Wheel and; e)
Furrow wheel.
43
a) Jointer:
It is a small irregular piece of metal having a shape
similar to an ordinary plough bottom.
It’s function is to move the trash and roots from this strip
towards the main furrow in such a manner as to ensure
complete coverage by the flow bottom.
44
b) Coulter:
Coulters are used to turn under the long and heavy trash. It cuts
trash into shorter length.
Thus plough can cover better. It is used in tractor drawn ploughs
only.
There are various types of coulters which are classified as under:
(i) Sliding type knife coulter and (ii) Rolling type disc coulter.
45
(i) Sliding type Knife Coulter:
It is a stationary knife fixed down ward in a vertical position on the
beam.
The knife does not roll over the ground but slides on the ground. The
knife may be of different shapes and sizes.
46
The rolling coulters perform the following
functions:
1. It cuts furrow slice edge levers, cleans furrow walls.
2. It cuts the trash over the surface of the field for better coverage
by the
furrow slice
3. It reduces plough draft.
47
(c) Gange wheel
It is also called as Beam wheel.
These are attached to the end of the beam near Clovis to control the
depth of ploughing.
This is very necessary where uniform depth of ploughing is desired
through out the field.
48
(e) Furrow wheel
Furrow wheel is further divided into two groups.
(i) Front furrow wheel: It is the front wheel of the plough which runs in the furrow.
(ii) Rear furrow wheel: It is the rear wheel of the plough which runs in the furrow.
49
Adjustment of Mould board plough
For proper penetration and efficient work by the mould board
plough, some clearance (0.3 to 0.5m) is provided in the plough.
This clearance is called suction of plough.
50
(a) Vertical suction or Vertical clearance
It is the maximum clearance under the landslide and the horizontal
surface when the plough is resting on a horizontal surface in the
working position.
It is the vertical distance from the ground, measured at the joining
point of share and land side.
It helps the plough to penetrate into the soil to a proper depth. This
clearance varies according to the size of the plough.
51
(b) Horizontal suction (Horizontal Clearance)
It is the maximum clearance between the inside and a horizontal
plane touching point of share at its gunnel side and heal of
landslide.
This suction helps the plough to cut the proper width of furrow
slice.
This clearance, various according to the size of the plough.
52
2. DISK PLOW
53
54
2. DISK PLOW
57
2.1 Basic Components Of Disc Plow
frame
standard
Support stand
bearing 58
1 1.-----------------------------
7 2.-----------------------------
2 3.-----------------------------
6 4.-----------------------------
5.-----------------------------
6.-----------------------------
7.-----------------------------
4 5
59
60
1. Disc blade
A disc plow is a perfectly round and concave which has a sharpened edge to
aid in the penetration of the soil.
During ploughing the disc blade rotate in their own axis and the furrow
slices ride along the curvature of the disc to be pulverized.
Disc blade is specified by its diameter and thickness.
For example, the term 26”x3/16”represent that the disc is 26 inches in
diameter and 3/16 inches in thickness.
2. Frame
It can have tabular rectangular or round cross section where all the
components are attached and supported.
And links the implement with the power source. 61
3. Shank(standard)
The top part is welded to the frame & the lower part gives bearing
to the disc.
Used to absorb the side thrust exerted on the disc by the furrow
slice, and should be made of strong and thick metal.
4. Disc bearings
Bearing is the part on which disc blades are rotated on a shaft and
each disc is equipped its own bearing.
Good disc bearing should be large, strong and have little friction.
They are usually rear mounted and have rear wheel to absorb side thrust
of the furrow slice and few number of bottoms are involved.
B. WEIGHTS
In tough, hard soil condition where penetration is difficult, weights are bolted to the
rear wheel or on the frame.
Extra weights are also used to keep plough operation more stable.
Increasing the disc angle will result in increased width of cut and draft.
A little adjustment in disc angle is possible by rotating cross draft of the plough.
Increasing HDA –increases the width of cut
Decreasing HDA – decreases width of cut
68
(ii) Adjustment of Tilt angle
It is the angle between the vertical plane and the plane of the disc.
71
3. SUBSOILER
72
3. SUBSOILER
There are three layers of soil; top soil, hard pan and sub soil.
Ploughs, tillers and harrows work on the top soil. Chisels usually work on hard
pan and the subsoiler work in deeper soil.
Generally the sub soiler plow is a heavy duty tool designed to operate below the
normal depth of tillage and to loosen the soil by lifting.
Subsoiler operate in depth of 20-36in.
Sub soiling is done to improve water infiltration, drainage and root penetration by
breaking up the impervious layer below the normal tillage depth.
73
Free movement of air and good drainage are necessary for good crop
yield
The constant compacting by heavy tractors and implements tend to make
the soil impervious to water, so sub soiler are used to open such
compacted soil for increasing yields.
3.1 Types of Subsoilers
Subsoilers are available in both trailing and mounted units.
It can be raised by ground wheel, or from tractor hydraulic system.
There are three types of subsoilers;
Mounted type,
– the tractor hydraulic system is used to control depth of plough and for lifting
during transport.
– and it is used for deeper sub soiling
-usually the pull type subsoilers are used for a shallower depth.
75
3.2 subsoiler parts
Frame(beam)
Standard (shank)
foot
point
Standard(shank)
- the standard on sub soiling ploughs are usually long and narrow with a heavy wedge like
76
point.
Foot
- The foot is the projection of the lower end of the standard to which the point is bolted.
Point
Mole
- the mole is an oval shaped object pulled behind the subsoiler.
- when pulled behind the mole leaves a tunnel, particularly if the sub soil is clayey.
-The sub soiling unit has been used to bury flexible plastic pipe in the ground by the falling earth.
-fertilizer attachments can be added to the subsoiling unit and apply fertilizer at varying depth.
77
4. CHISEL PLOW
78
4. CHISEL PLOW
Chisel plough is a heavy duty field cultivator in tended to operate at a depth of
6in to 18in.
30cm
chisels
The chisel type plow is a tool with a rigid curved, or straight shank with
relatively narrow points.
The shanks or standards are 30cm apart and cut narrow slot in the soil with very
little inversion of the soil.
When the hard pan is broken up more water may enter through and stored in the
sub soil for later crop use, so this help to reduce surface run off and reducing soil
erosion. 79
Two kinds of chisel operations are required before planting:
• Straight Chiseling and
• Diagonal Chiseling
Diagonal chiseling is a diagonal operation to the first one. This will help to
avoid ridge formation b/n the chisels.
Chisel plow eliminates the dead furrow and back furrow other than only a
narrow slots are left in the field.
81
5. Rotary Tillers
82
5. ROTARY TILLER
Rotary tiller is powered from tractor PTO shaft.
The rotor is equipped with a series of “L” shaped shovels, which
cut in to the soil due to the rotation of the rotor.
Their working width ranges from 1m to more than 5m.
Features of the operation;
1. No open furrows exist after a rotary tiller has passed
2. Usually a field Is tilled in two trips; the first shallow and the second deeper.
3. Little or no secondary tillage is required;
4. Very less drawbar power is required b/c the rotor tends to move the machine forward.
Pulverization can be increased by increasing the rotor speed & reducing the
tractor speed.
Working depth
- it is adjusted with the wheel for trailed type and by hydraulic lift lever for
mounted types.
Uses of rotary tiller -for stubble cleaning, cutting up weeds & crop residue.
-seed bed work for root crops.
83
TYPES OF ROTARY TILLER
1. Trailed on tractor-
- mounted with the PTO drives. Usually 3 to 4 feet wide and require 10 to 15 hp.
- pulled by a tractor but have a cutting knife by auxiliary engine mounted on the
frame of the plow.
- made in 4-7 feet size & require 60-100hp