Professional Documents
Culture Documents
Farm Machinery
Answer key
Part A
1. Define tilt angle?
It is the angle measured with respect to vertical line and to the surface line of disc. It affects
the degree of penetration. With proper combination of tilt and disc angle, the depth of furrow,
pulverization of the soil and draft required may be easier and commensurate in any particular
condition of the soil. The tilt angle varies from 15º to 25º.
b. Plough accessories
- Plough frame and beam
- Adjusting coulters, jointers
- Gauge wheel
- Lifting mechanism
- Plough hitch
- Leveling and depth adjusting mechanism
- Furrow opener
Part B
9. Differentiate mould board plough and disc plough?
Sl.No. Mould board plough Disc plough
01. It is sliding bottom It is rolling bottom
02. Sliding resistance is more No sliding resistance, only rolling resistance
More energy required to pull because Relatively less energy required to pull, but due
03.
of sliding resistance to its weight requires more energy
Depth of cut and width of cut are
Depth of cut and width of cut are controlled by
04. controlled by vertical and horizontal
Tilt and Disc angle
suction
05. Both are primary tillage implements
06. Used in relatively light soils Used in heavy, gumbo soils
Less soil inversion compared to Disc
07. Good soil inversion if provided with scrapers
plough
Suitable for non sticky, scouring
08. Suitable for sticky, non scouring clay soils
soils
ii. Cylinder speed and concave clearance adjustments: Decides rack and shoe losses.
Too slow cylinder speed or too wide concave clearance may result in back
feeding at cylinder. A compromise between cylinder speed and concave clearance
should be maintained.
iii. Adjust cutter bar height: Height of cut should be in such way that there should not
be too much crop residue left in the field and at the same time much material will
overload the rack.
iv. Reel adjustment: The reel may be adjusted for speed, height and position forward
or rearward.
v. Adjust forward speed: Do not use throttle to change ground speed. Driving too
fast increase rack losses, increase shattering losses and results in uneven height of
cut.
vi. Adjust the cleaning sieves and fan blast: the various adjustments to be done are as
follows
a) Chaffer opening adjustment
b) Chaffer height adjustment
c) Chaffer extension opening adjustment
d) Chaffer extension height adjustment
e) The shoe sieve opening adjustment
f) Blower adjustment
g) Tail board adjustment
a)
vii. Cutter bar adjustments: The various parts of cutter bar needed adjustments are
a) Guard alignment
b) Knife clips
c) Wearing plate
d) Sickle register
a)
b. Condition of crop in terms of moisture content:
In general, seed damage increases as the moisture content is reduced, below 14%
moisture content more shattering and cutter bar losses may take place.
Part C
17. a. Explain the constructions and working of a two bottom mould board plough with
simple sketch?
Main parts of Mould board plough:
c. Plough bottom
- Share
o Slip share
o Slip nose share
o Shin share
o Bar point share
- Mould board
o General purpose
o Black land
o Sod or Breaker
o High speed mould board
- Land Slide
- Frog
d. Plough accessories
- Plough frame and beam
- Adjusting coulters, jointers
- Gauge wheel
- Lifting mechanism
- Plough hitch
- Leveling and depth adjusting mechanism
- Furrow opener
a .Plough bottom:
The plough bottom is a three sided
edge with the land slide and horizontal plane
of the share’s cutting edge as flat sides and
top of the share and mould board together
acting as a curved side. The primary
functions of the plough bottoms are to invert
the furrow slice to cover thrashes. The size of
plough bottom is the width of furrow it is
designed to cut. Plough bottom is the basic
unit of plough. The three main parts are land
slide, mould board and share which are
rigidly attached to frog.
1. Share:
It is the business end of the plough bottom; it cuts the underside of the furrow slice away
from the land. It is bolted to the frog. The main parts of a share are point of share (which enters
into the soil and also supports plough bottom). Throat or cutting edge of share (which cuts the
furrow slice from soil body). Wing of share (which is the outside corner of cutting edge) and
gunnel of share (which supports the plough bottom against furrow wall).
Types of share:
a. Slip share: The entire share has to be replaced after it is worn out.
b. Slip nose share: The share point of such share is a replaceable unit
c. Shin share: This is similar to the slip share. The only difference being that an extension is
provided to fit the side of the mould board
d. Bar point share: In addition to the main share, a steel bar which extends as the share point
is also provided. The other end of the bar is fastened to the frog. As the point wears out, it
is pushed forward.
2. Mould board:
The mould board is bolted to the side of the frog just above the share. It turns the furrow
slice on its edge. It may be made up of solid steel, soft center steel or chilled cast iron. Solid steel
and soft centered steel are the better under most conditions owing to the facts that this material
scours better. Solid steel is better where scouring is not a problem. Chilled cast iron is better for
sandy, gravelly soils.
The cutting edge of mould board is known as shin. Detachable shins are used for stony
and gravel soils where wear is excessive.
On some mould board an extension is provided to turn the soil over gradually and
completely.
18.b. Explain the constructions of a spring loaded type cultivator with a simple sketch?
Cultivators with spring loaded tynes:
A Tyne hinged to the frame and loaded with a spring so that it swings back when an
obstacle is encountered, is called spring loaded tyne. Each of the Tyne of this type of cultivator is
provided with heavy coil springs pre-tensioned to ensure minimum movement expect when an
obstacle is encountered. The spring operates, when the points strike roots or large stones by
allowing the lines to ride over the obstruction, thus preventing damage. On passing over the
obstruction, the tynes are automatically resets and work continues without interruption. The
tynes are made of high carbon steel and are held in proper alignment on the main frame
members. This type of cultivator is particularly recommended for soils which are embedded with
stones or stumps. A pair of gauge wheel is provided on the cultivator for controlling the depth of
operation. The cultivator may be fitted with 7, 9, 11, 13 tynes or more depending upon the
requirements.
19. a. Explain the constructional features of a planter with neat sketch and its
components?
Constructional features of a planter:
The various components of a typical planter are as follows:
c. Seed box
a. Richmond hopper
b. Single seed cotton hopper
c. Reverse seed cotton hopper
d. Duplex hopper
d. Seed metering mechanism
a. Horizontal plate planter
b. Vertical plate planter
c. Inclined plate metering device
d. Belt with cell metering device
e. Pneumatic metering for precision planting
e. Seed delivery mechanism
a. Plain shank
b. High speed double valve
c. Rotary valve
f. Fertilizer metering device
c. Star wheel
d. Revolving bottom plate
g. Furrow opener
a. Variable depth furrow openers
b. Constant depth furrow openers
i. Runner type
ii. Disc openers
iii. Hoe type (Shovel openers)
iv. Lister type
h. Covering and compacting devices
a. Drag type
i. Flaps type
ii. Hoes type
b. Rotating type
i. Disc coverers and press wheel of different shapes like
a. Flat face
b. Round face
c. Solid rubber wheel
d. Pneumatic wheel with small lugs
e. Solid steel or rubber type narrow wheels
f. Open centre cast iron press wheel
i. Drive mechanism
1. Seed box:
Planters have small seed hoppers for each row. They are cylindrical in shape and smaller
in capacity because of the low seed rate. Hoppers are placed close to the ground at a height
varying from 30-50 cm, in order to reduce the time of travel from the metering unit to the furrow
to a minimum and to deposit the seed at low terminal velocity. Some of the most commonly used
seed hoppers for crops like maize, cotton and soybeans are discussed below.
.
5.b.iii. Hoe type:
The hoe type is narrow and pointed. It is used for deep placement of seed in hard soil if it
is relatively free of thrash. They are more suitable for stony and root infested soils. They require
more power than disc or runner openers.
5.b.iv. Lister type:
It is used for deep planting and at the same time leaves soil ridges to reduce soil drifting.
6. Covering and compacting devices:
A covering device should place moist soil in contact with the seeds, press the soil firmly
around the seeds, cover them to proper depth, and yet leave the soil directly above the row loose
enough to minimise crusting and promote easy emergence.
There are two types of covering and compacting devices used in planters they are drag
type (fixed type) and rotary type. Among drag type blades, flaps or hoes are most popular. These
types are adjustable or spring loaded. The rotating type devices include disc coverers and press
wheels of different shapes viz flat face, round face, solid rubber wheel, and pneumatic wheel
with small lugs are used for different conditions. Solid steel or rubber type narrow wheels should
be used under low moisture conditions. In other cases open centre cast iron press wheels are to
be used.
7. Drive mechanism:
The metering mechanism of a
planter is ground driven, mostly from the
transport wheel or from the press wheels.
Power is taken from the wheels to one or
two transversal shafts that will drive the
planting unit and fertilizer applicator and
at the same time give a wide range of
drive ratios. Power can be taken from one
or both of the transport wheels. Seed
spacing or planting rate can be varied by
changing the drive ratio between the
clutch shaft and counter shaft. A clutch is
provided in the transversal shaft to
disengage planting and fertilizing unit
during idle operation. The clutch
automatically operates when raising or
lowering the planter. Parallel to the
transversal shaft, there is usually a
counter shaft that drives the planting unit
by means of chains or bevel gears.
2. Operation:
Fill the tank with spray liquid about 2/3rd capacity. Replace the filler cap keeping the
gasket at its seat. Disengage the plunger and charge in sufficient air, the pressure gauge should
register 50 – 60 psi. Hang the sprayer comfortably on the back and start spraying.
The air pump present in the sprayer compresses air into the empty space in the tank. The
pressurised air forces the liquid along the delivery hose to the lance and nozzle. Initially the
pressure is high, but as the liquid is sprayed, the pressure falls; again we have to charge in
sufficient air by disengaging the plunger and pumping.
If wetable powder is used, it is necessary to shake the sprayer occasionally to prevent
suspension, as no other agitation is provided.
3. Uses or Functions:
1. Used for spraying pesticides on:
i. Potato
ii. Cotton
iii. Paddy
iv. Jute
v. Groundnut
vi. Sugarcane etc.,
2. Used for mosquito control in
i. Livestock and
ii. Poultry houses.
4. Maintenance:
Following are the regular maintenance activities to be carried out on a Hand compression
sprayer for its efficient and effective functioning
1. After the day’s work, operate the sprayer with clean water and spray it out.
2. Detach the delivery hose, the extension rod and nozzle. Clean them well and keep it
along the pump in a safe place.
3. Check the cup leather. Oil it occasionally. Do not allow it to dry or wrinkle.
(ii). Knapsack sprayer:
1. Construction:
The major components of Knapsack sprayer are as follows:
1. Tank with pump
2. Lever connecting rod
3. Strainer cup in filler hole
4. Two shoulder straps
5. Operating handle
6. Delivery hose, one end fitted with the coupling elbow and the other end fitted with the
trigger shut off
7. Extension rod and
8. Cone mist spray nozzle
Lever operated knapsack sprayer use piston pump or diaphragm pump. Piston pump is
used for high pressure spraying and the diaphragm type is suitable for suspension type chemicals
because the movement of diaphragms cause agitation of chemicals in the tank. The suspension
type chemicals will cause erosion on pump piston.
2. Operation:
1. Fill the tank through the strainer with spraying chemical and replace the cap. The tank
can be filled to a maximum of 16 litres of liquid
2. Carry the tank on the back as high as you can. Operate the handle with the right hand
holding the spray lance by the left hand for spraying. Provision is sometimes made for
changing the operating lever from one side to the other hand side
3. A few strokes will create enough pressure to start spraying
4. While operating the sprayer, the liquid is drawn through a valve to the pump chamber
with the first stroke
5. With the return of the lever, liquid in pump chamber is forced past another chamber to a
pressure chamber.
6. The first valve is closed during this operation to prevent the return of liquid
7. Air is trapped in part of the pressure chamber and compressed, as liquid is forced into the
chamber
8. This compressed air forces the liquid from the pressure chamber through a hose to the
nozzle
9. The pressure chamber is provided to eliminate pulsation and give a uniform spray
10. The pressure developed depends on the pump and it varies from 3 – 12 kg/cm2
3. Uses or Function:
1. Knapsack sprayer is used for spraying of chemicals on the following crops
a. Low crops
b. Vegetable crops
c. Nursery stock
d. Shrubs
e. Small trees
2. It is useful for spot treatment
3. It is used to apply chemicals residential buildings
4. Maintenance:
Following are the regular maintenance activities to be carried out on a Knapsack sprayer
for its efficient and effective functioning
1. After the day’s work, operate the sprayer with clean water and spray it out.
2. Detach the delivery hose, the extension rod and nozzle. Clean them well and keep it
along the pump in a safe place.
3. Always use well strained spray chemicals.
4. Check the cup leather. Oil it occasionally. Do not allow it to dry or wrinkle.
5. Occasionally oil the moving parts and the spring.
20.b. Explain the troubles occurring in various plant protection equipments and state the
remedial measures?
Troubles occurring in various plant protection equipments:
Name of the
Sl.No Trouble/Problem Cause Remedy
equipment
Spray fluid leaks along the The packing twine Replace it
Single barrel
01. sides of piston rod during below the barrel
stirrup pump
working cap has got worn
i. The plunger rod of the i. Leakage in i. Clean the
pump gets pushed up delivery valve valve and
automatically after the seat, replace if
Double barrel
02. downward stroke worn it
stirrup pump
ii. The spray liquid is not ii. Due to rupturing ii. Replace it
discharged properly during of delivery tube at
the pressure stroke some places
i. Water leaks along the i. The locknut of i. Tighten it
sides of the plunger during the piston is loose
operation
Rocking ii. PVC piston does not ii. Locknut of the ii. Loosen it
03.
sprayer move freely in the pump piston is tight
iii. The pressure chamber iii. Rubber washer iii. Change it
not retains pressure required below the pressure
for efficient spraying chamber has worn,
i. Spray liquid leaks along i. Loose Gland nuti. Tighten the
the sides of the plunger rod or worn out
gland nut, if
during operation packing twine of necessary
Foot pump the gland nut change the
04.
sprayer packing twine
ii. Paddle does not return ii. Paddle return ii. Change the
upward after the downward spring week paddle return
stroke spring
Knapsack Spray liquid is properly Weak or cracked Change the
05. sprayer with a delivered only during the delivery tube delivery tube
single barrel pressure stroke
i.The plunger rod of the i.Check valve leaks i.Clean it, if
pump gets pushed up necessary
automatically after the replace it
Compression downward stroke
06.
sprayer ii.Restriction is felt during ii.Check valve ii. Clean it, if
the downward stroke leaks and liquid necessary
goes to pump replace it
barrel
i.Dust is not discharged on i.Restriction in i.Clean the
operating the duster suction pipe or suction pipe
07. Rotary Duster
obstruction in the and tighten
movement of the feeding
feeding brush brush on the
shaft
ii.Blower movement ii.Bush or ball ii.Replace it
obstruct with case bearing has worn
out
Dust is not discharged Clogging of the Clean the
holes in the wire holes in wire
08. Plunger duster gauge or worn out gauge or
rubber bucket of replace worn
the plunger out part
a. Machine speed adjustment: Follow the manufacturer’s operator manual. Machine speed
may be given as beater shaft speed, engine speed at rated rpm, blower speed, threshing
cylinder speed etc.,
b. Cylinder speed and concave clearance adjustments: Decides rack and shoe losses. Too
slow cylinder speed or too wide concave clearance may result in back feeding at cylinder.
A compromise between cylinder speed and concave clearance should be maintained.
c. Adjust cutter bar height: Height of cut should be in such way that there should not be too
much crop residue left in the field and at the same time much material will overload the
rack.
d. Reel adjustment: The reel may be adjusted for speed, height and position forward or
rearward.
e. Adjust forward speed: Do not use throttle to change ground speed. Driving too fast
increase rack losses, increase shattering losses and results in uneven height of cut.
f. Adjust the cleaning sieves and fan blast: the various adjustments to be done are as
follows
h) Chaffer opening adjustment
i) Chaffer height adjustment
j) Chaffer extension opening adjustment
k) Chaffer extension height adjustment
l) The shoe sieve opening adjustment
m) Blower adjustment
n) Tail board adjustment
b)
g. Cutter bar adjustments: The various parts of cutter bar needed adjustments are
e) Guard alignment
f) Knife clips
g) Wearing plate
h) Sickle register
b)
2. Condition of crop in terms of moisture content:
In general, seed damage increases as the moisture content is reduced, below 14%
moisture content more shattering and cutter bar losses may take place.
Combine performance:
Terminology:
1. Combine capacity: It is the maximum sustained total feed rate measured in kg/sec or
tones/hr at which the rack loss and shoe loss are within the acceptable limits, while the
combine is operating at rated speed on level ground.
2. Total feed rate: It is the sum of grain feed rate and material other than grain feed rate.
6. Crop throughput: It is the maximum sustained total feed rate in standing crop when the
combine is operated at recommend speed on level ground without choking of threshing,
separating, cleaning and grain conveying mechanism and without stalling of the prime
mover.
7. Pre-harvest loss: The loss of grain or ear heads from the standing crop prior to the
operation of combine in the field.
kg
Pre − harvest grain x 100
ha
% Pre − harvest loss =
kg
Total grain output ( )
ha
8. Processing loss: The damaging of the grain, un-threshing of grain, loss of threshed grain
and un-threshed grain after completion of threshing, separating and cleaning.
9. Losses: Before starting the harvesting operation, the combine should be adjusted
according to the crop condition. While harvesting the operator must check for the amount
of losses. If the losses are more than the acceptable level, he/she must reduce them by
adjusting the necessary components. Again the operator must check and ensure that the
losses are within the acceptable limit. The checking must continue occasionally during
the entire harvesting operation. The various kinds of loss are as follows:
a. Collectable loss: It is the un-threshed and broken grain in the main outlet or grain
tank.
i. Un-threshed grain: Grain still in the pods or ear heads after threshing
b. Non-collectable loss: It is sum of Header loss, Shoe loss and Rack loss
i. Header loss: The grain and ear heads left in the field as a result of operation of
cutter bar and header unit.
Cutter bar loss (%) = [Cutter bar loss (kg/ha) x 100] / Total grain to be harvested
ii. Straw rack loss: The un-threshed grain passing out in the straw outlet
iii. Sieve loss: The threshed grain blown or carried out with chaff
Processing loss
= Total collactable loss + Total non − collectable loss (straw outlet
+ sieve outlet
Total combine loss (%) = Total collectable loss + total non − collectable loss
Pre-harvest losses:
Mark 1 meter length area having a width equal to the full or half width of cutter bar in the
direction of travel of the combine harvester. Pick up all loose grains, complete or incomplete ear
heads fallen in the marked area before operating the machine and calculate the pre-harvest losses
in kg/ha.
Header loss:
Operate the combine in the marked area, where the pre-harvest losses were determined
and pick up manually the loose grains, complete or incomplete ear heads on the marked area.
Care must be taken that no material falls down from the combine over marked areas.
Straw walker and shoe loss:
To find out the straw walker and shoe loss, collect straw and chaff leaving the machine
separately on sheets or cloth for 20m run.
Maintenance:
Maintenance at proper time and proper techniques increases the workability, quality of
work and life of machine.
Before starting operation:
Preparation of combine harvester before the start of harvest season.
1. Clean diesel tank and top up with clean diesel.
2. Change all diesel filter elements.
3. Change the oil and oil filter.
4. Check and reset tappet clearance.
5. Check the injection pressure and spray of the injection.
6. Change air cleaner oil, clean air cleaner bowl and refill it with recommended grade of oil.
7. Change hydraulic oil and top-up with the recommended grade of oil.
8. Change sieves and straw walker.
9. Check battery for its voltage, electrolyte level and gravity. If required add distilled water.
10. Lubricate all greasing points.
11. Check oil in transmission and hydraulic system.
12. Check the flat belts, V-belts and roller chains for proper tension.
13. Check water level in the radiator. Use only fresh and clean water.
14. Check the tyre pressure and inflate it if required.
15. Check all nuts and bolts for their proper torque and locking.
16. Check clearance between feeder bottom and feeder angle.
17. Check clearance between cutter bar pan and conveyor worm.
18. Check the clearance between threshing drum and concave at front and rear.
19. Check all electrical components for their proper functioning.
20. Start the engine and check (a) leakages of diesel, hydraulic, engine oil and (b) engine oil-
pressure, battery charging rate, system running.
21. Check all types of bearings in the combine.
22. Check welding joints and broken components for replacement.
Eight hours maintenance:
1. Grease as per greasing schedule.
2. Clean pre cleaner of air cleaner.
3. Check air cleaner oil. If needed change it with right grade of oil.
4. Check the water in radiator.
5. Check for leakage and rectify if any defect.
Daily maintenance:
1. Clean the machine and engine from dust and straw particles.
2. Complete 8 hrs. Maintenance and it is essential to clean the air cleaner bowl and to
change the oil.
3. Check engine oil and top up if required.
4. Check the tension of V-belts, flat belt and roller chains, adjust if required.
5. Check tyre pressure and reset if required.
6. Top up diesel in diesel tank, always use clean and pure diesel.
7. Check the condition of knife blades and replace the damaged ones.
8. Check and tighten loose nuts and bolts.
9. Clean sieves, stone trap and straw walker.
10. Grease as per greasing scheduling.
11. Check and rectify welded joints and cracks.
12. Check oil level in the hydraulic tank and top up, if required.
13. Start the engine, fun the machine for a few minutes, then check for any leakage, battery
charging, engine oil pressure, engine RPM, system running, any abnormal sound from the
system.
50 hours maintenance:
1. Repeat 8 hours and daily maintenance.
2. Open drain plug of fuel filter and drain dirty fuel.
3. Check fuel filter and replace if clogged.
4. Check water separator.
5. Check oil level in fuel injection pump and top up.
6. Check oil level in the gear box and reduction, top up, if required.
7. Check battery electrolyte level and top up if required.
8. Check vent plugs of the battery and clean.
9. Bleed the engine system and run the engine.
10. Check engine and chassis mounting bolts.
After 150 hours maintenance:
1. Perform daily and 50 hours maintenance.
2. Start the engine for few minutes and drain engine oil and refill with recommended grade
of engine oil.
3. Change oil and fuel filters.
4. Change the water in the radiator.
5. Check and reset tappet clearance, if required.
. After 300 hours maintenance:
1. Perform daily, 50 hours and 150 hours maintenance.
2. Check engine oil in the gear box, reduction, steering column and hydraulic tank.
3. Check injector for correct opening pressure and spray.
4. Tighten engine head bolts and nuts.