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Objective Microstructure-Properties: II
Coherency
Homo- vs Elastic Effects, Interfaces
Hetero-
phase
Grain
Bounds. 27-302
Strained Lecture 7
Interfaces
Orient.
Fall, 2002
Relation. Prof. A. D. Rollett
Elasticity
Al-Cu ppt
2
Materials Tetrahedron
Processing
Objective Performance
Coherency
Homo- vs
Hetero-
phase
Grain
Bounds.
Strained
Interfaces
Orient. Microstructure Properties
Relation.
Elasticity
Al-Cu ppt
3
Objective
• The objective of this lecture is to show how
Objective important (a) elastic effects are in controlling
Coherency
precipitation, and (b) the variety of interface
structures that occur, and their importance in
Homo- vs
Hetero- precipitation.
phase • More specifically, this lecture examines the role of
Grain the interface (coherent vs. incoherent) in precipitate
Bounds.
morphology and growth.
Strained
Interfaces • The main concepts are (a) the misfit strain between
Orient. two lattices at an interface that determines a
Relation. dislocation density, and (b) the (bulk) misfit
Elasticity parameter that determines the elastic energy
Al-Cu ppt associated with a precipitate.
4
References
• Phase transformations in metals and alloys, D.A.
Objective Porter, & K.E. Easterling, Chapman & Hall.
Coherency
Chapter 3 is most relevant to this lecture.
Homo- vs • Interfaces in Materials (1997), James M. Howe,
Hetero- Wiley Interscience.
phase
• Materials Principles & Practice, Butterworth
Grain
Bounds.
Heinemann, Edited by C. Newey & G. Weaver.
Strained
Interfaces
Orient.
Relation.
Elasticity
Al-Cu ppt
5
Notation
• D dislocation spacing in interface
Objective
• b Burgers vector of interface dislocations
Coherency • dB interplanar spacing of {hkl} in phase B
Homo- vs • dA interplanar spacing of {hkl} in phase A
Hetero- • aB lattice parameter in phase B
phase
• aA lattice parameter in phase A
Grain
Bounds. • misfit parameter
Strained • constrained misfit parameter
Interfaces
• V volume [of precipitate]
Orient.
Relation.
• GP-zone, “, ’ metastable precipitates in Al-Cu
system
Elasticity
• stable precipitate in Al-Cu system
Al-Cu ppt
6
Basic results
• For small precipitates (< ~5nm), precipitates are
Objective usually spherical with coherent interfaces in order to
Coherency
minimize surface energy.
Homo- vs • For intermediate sizes, precipitates are often plates
Hetero- or needles in order to minimize surface energy in
phase situations where one plane or direction is atomically
Grain similar between parent and product phases.
Bounds.
• Large precipitates (> 1µm) are often spherical with
Strained
Interfaces incoherent interfaces in order to minimize
Orient. volumetric free energy.
Relation.
Elasticity
Al-Cu ppt
8
Coherence at interfaces
• Coherent/semi-coherent/incoherent interfaces: these
terms are based on the degree of atomic matching
Objective
across the interface.
Coherency
• Coherent interface means an interface in which the
Homo- vs
Hetero- atoms match up on a 1-to-1 basis (even if some elastic
phase strain is present).
Grain • Incoherent interface means an interface in which the
Bounds. atomic structure is disordered.
Strained • Semi-coherent interface means an interface in which
Interfaces
the atoms match up, but only on a local basis, with
Orient.
defects (dislocations) in between.
Relation.
Elasticity
Al-Cu ppt
9
Read-Shockley model
• Start with a symmetric tilt boundary composed of a
Objective wall of infinitely straight, parallel edge dislocations
Coherency
(e.g. based on a 100, 111 or 110 rotation axis with
the planes symmetrically disposed).
Homo- vs
Hetero- • Dislocation density (L-1) given by:
phase
Grain 1/D = 2sin(/2)/b /b for small angles.
Bounds.
Strained b
Interfaces
Orient.
Relation. D
Elasticity
Al-Cu ppt
12
Read-Shockley, contd.
• For an infinite array of edge dislocations the
Objective long-range stress field depends on the spacing.
Coherency Therefore given the dislocation density and the
Homo- vs core energy of the dislocations, the energy of the
Hetero- wall (boundary) is estimated (r0 sets the core
phase
energy of the dislocation):
Grain
Bounds.
Strained gb = E0 ln, where
Interfaces
Orient. µb/4π(1-); A0 = 1 + ln(b/2πr0)
Relation.
Elasticity
Al-Cu ppt
13
Boundary Energy
[001]
High Yang et al.
Objective [117]
Coherency [105] 0.33
0.30
Homo- vs [113]
0.26
Hetero- [205]
phase 0.23
[215]
Grain
Bounds. [335]
[203]
Strained
Interfaces Low
[8411]
Orient.
Relation.
[111]
Elasticity [323]
[101] [727]
Al-Cu ppt
∧ Measurements of low angle grain
vs. Δg
boundary energy in 99.98%Al
15
Objective <100>
Coherency Tilts
Homo- vs
Hetero-
phase
Grain
Twin
Bounds.
Strained <110>
Interfaces
Orient. Tilts
Relation.
Elasticity
Al-Cu ppt
Hasson & Goux
18
Strained interfaces
• Unlike the case of grain boundaries, there is an important elastic
aspect of coherent interfaces.
Objective • Small differences in lattice parameter are accommodated by
Coherency elastic strain.
Homo- vs • Given lattice parameters specified as interplanar spacings, dA and
Hetero- dB, the misfit parameter, is given by the following simple
phase formula:
Grain
Bounds. dB - dA)/ dA
Strained
• See figs. 3.34, 3.35.
Interfaces
• We shall see later, that the misfit that can be accommodated by
Orient.
elastic strain is limited.
Relation.
Elasticity
Al-Cu ppt
21
Semi-coherent interfaces
• The logical next step in typing interfaces is to note
Objective that too-large misfit strains can be accommodated
Coherency
(i.e. lower energy interfaces constructed) by
replacing uniform elastic strains with dislocations
Homo- vs
Hetero- (which localizes the strain into the dislocation
phase cores), fig. 3.35.
Grain • The dislocation spacing in 1D is given by:
Bounds.
D = dB / .
Strained
Interfaces For small enough misfits, this can be written as:
Orient.
D = d/
Relation. • The Burgers vector, b, of the interface dislocations
Elasticity is given by
Al-Cu ppt b = (dA+dB)/2
22
Orientations from KS OR
• Based on a particular
orientation relationship
Objective (OR), the orientations of
Coherency new grains of the product
Homo- vs phase can be predicted,
Hetero- as derived from a product
phase phase.
Grain • Illustrated for the
Bounds. Kurdjumov-Sachs (KS)
Strained relationship for iron, with
Interfaces the {001}<100> starting
orientation for the fcc {001} pole figure, showing {001} poles
Orient.
Relation. (austenite) phase. in the eight variant positions of the ferrite
• The different new phase for the KS OR, starting from a
Elasticity single austenite crystal in (001)[100]
orientations are called
Al-Cu ppt position.
variants.
26
Incoherent Interfaces
• Not surprisingly, incoherent interfaces have a disordered
structure similar to high angle grain boundaries.
Objective
• Their energies range up to 1 J.m-2.
Coherency
• Little is known about the detailed structure of such interfaces.
Homo- vs
• Large differences in crystal structure and lattice parameter
Hetero-
phase between parent and product phases tend to mean that the
interface must be incoherent.
Grain
Bounds. • Possibilities for partially coherent interfaces exist even under
the latter circumstance, but better tools are need for
Strained
Interfaces
prediction of interface structure and energy (current research
topic, e.g. W. Reynolds).
Orient.
Relation.
Elasticity
Al-Cu ppt
27
Interfaces in precipitates
• In order to present examples of real systems, it is important to
keep in mind that the interface around a precipitate is not, in
Objective general, the same over the entire surface.
Coherency • Analogy with grain boundaries: the boundary of an island
Homo- vs grain (fully enclosed within another grain) varies from pure
Hetero- twist at opposite poles, to pure tilt around its equator.
phase • Thus, some precipitates possess a mixture of interface types
Grain around their perimeter.
Bounds. Misorientation axis
Strained
Interfaces Tilt
Orient. boundary
Relation. on the
Elasticity equator Twist
Al-Cu ppt boundaries
on the poles
28
Widmanstätten morphology
• Widmanstätten’s name is associated with platy precipitates
that possess a definite crystallographic relationship with
Objective
their parent phase.
Coherency
• Examples:
Homo- vs - ferrite in austenite (iron-rich meteors!)
Hetero- - ’ precipitates in Al-Ag (see fig. 3.42)
phase
- hcp Ti in bcc Ti (two-phase Ti alloys, slow cooled)
Grain - ’ precipitates in Al-Cu
Bounds.
• The latter example is based on the orientation relationship
Strained
Interfaces
(001)’//{001}Al, [100]’//<100>Al. See fig. 3.41 for a diagram
of the tetragonal structure of ’ whose a-b plane, i.e. (001),
Orient.
aligns with the (100) plane of the parent Al.
Relation.
Elasticity
Al-Cu ppt
31
Incoherent precipitates
• Al alloys provide many examples of incoherent
Objective precipitates that lack orientation relationships.
Coherency • CuAl2 (in Al - fig. 3.44
Homo- vs Al6Mn in Al
Hetero- Al3Fe in Al
phase
• Note that heterogeneous nucleation at grain
Grain
Bounds. boundaries can give rise to precipitates that are
Strained incoherent on one side, and semi-coherent on the
Interfaces other side. This leads to significant differences in
Orient. growth rate, fig. 3.45.
Relation.
Elasticity
Al-Cu ppt
32
Elastic Effects
• The effects of elastic interactions between the
Objective matrix and the precipitate can be as important as
Coherency
for the interfacial energy.
Homo- vs • The two effects can compete: this is one reason for
Hetero- changes during growth, such as the loss of
phase coherency.
Grain
Bounds.
• Elastic effects can influence precipitate shape.
Strained
Interfaces
Orient.
Relation.
Elasticity
Al-Cu ppt
33
Misfit
• Imagine that a certain volume of the parent phase
Objective (matrix) is removed and replaced by a different
Coherency
volume of product phase (precipitate). The
difference in volume leads to a dilatational strain
Homo- vs
Hetero- which is positive or negative, depending on the sign
phase of the volume change.
Grain • In the case of identical crystal structures and a
Bounds.
coherent interface, the parent and product have
Strained
Interfaces
equal and opposite forces at the interface, see fig.
Orient.
3.47c.
Relation.
Elasticity
Al-Cu ppt
34
Misfit definitions
• Given lattice parameters specified as aA and aB, the misfit
parameter, is given by the following simple formula:
Objective
Coherency
aB - aA)/ aA
Homo- vs
Hetero- •Note the similarity to the definition of misfit for coherent
phase
and semi-coherent interfaces.
Grain
Bounds. • In the case of dilatational/hydrostatic strains, one can
define a constrained misfit or in situ misfit based on the
Strained
Interfaces strained precipitate lattice parameter, a’B :
Orient.
a’B - aA)/ aA
Relation.
Elasticity
Al-Cu ppt
35
Elasticity vs coherency
• The competition between elastic energy and
Objective interfacial energy is illustrated by reference to
Coherency
specific examples in Al alloys.
Homo- vs • Observation: a sequence of precipitation reactions
Hetero- is observed in Al-Cu alloys (containing up to, say
phase 5%Cu, i.e. the maximum solid solubility of Cu in Al,
Grain at the eutectic temperature).
Bounds.
• The sequence can be explained as the appearance
Strained
Interfaces of successively more stable precipitates, each of
Orient. which has a larger nucleation barrier.
Relation.
Elasticity
Al-Cu ppt
38
Al-Cu ppt
structures
Objective
Coherency
Homo- vs
Hetero-
phase
Grain
Bounds.
Strained
Interfaces
Orient.
Relation.
Elasticity
Al-Cu ppt GP zone structure
41
Coherency loss
• The growth of the penultimate precipitate, ’,
Objective illustrates an important point about the loss of
Coherency
coherency that commonly occurs during growth.
Homo- vs • A precipitate may start out fully coherent but
Hetero- nucleate interfacial dislocations once it reaches a
phase critical size.
Grain
Bounds.
• Illustration: large ’ ppts commonly have
Strained
dislocations, see P&E fig. 5.30c.
Interfaces • Why? Again, a competition exists between
Orient. volumetric elastic energy, and interfacial energy.
Relation.
Elasticity
Al-Cu ppt
43
Impact on Properties
• The most obvious impact of precipitation in metals
Objective is on mechanical strength.
Coherency • Precipitation was measured by hardness, long
Homo- vs before the structure of the precipitates was known.
Hetero- • Example: age-hardening curves in Al-Cu alloys,
phase
P&E fig. 5.37.
Grain
Bounds.
Strained
Interfaces
Orient.
Relation.
Elasticity
Al-Cu ppt
46
Summary
• This lecture may be summarized by stating that both
Objective
differences in elastic properties and interface structure
exert a strong influence on precipitate morphology.
Coherency
• Through their effect on free energy changes as a
Homo- vs
Hetero- function of size, they also affect which precipitates
phase actually nucleate under any given conditions.
Grain • The precipitate with the smallest nucleation barrier
Bounds. (generally) appears first. Small nucleation barriers are
Strained associated with coherent interfaces (small interfacial
Interfaces
energy) and similar lattices (small elastic energies
Orient. from misfit).
Relation.
Elasticity
Al-Cu ppt