Master of Computer Applications

Industry Visit to Pre-Presentation

Nirani Sugars Limited, Mudhol to Students on
20th March 2022
Industry Visit

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Agenda
• Sugar Industry- Karnataka Scenario
• About Nirani Sugars
• Challenges and Issues
• Process Technology
• Production Process of Sugar and By-products
• ERP System for Sugar Factory
• ERP Solutions
• Requirement Collection
• Expectations and Format
• Teams and Supervisors
• Post Visit Tasks
• Schedule- Travel Itinerary
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Sugar Industry- Karnataka Scenario

• Total 65 sugar factories in Karnataka, 58 are functional, 22 factories in cooperative
sectors, 02 are run by the government and 34 are privately owned.
• Belgaum district leads in sugarcane production in Karnataka accounting for 35% of the
state’s total production.
• With 21 sugar factories, the Belgaum district produces 1.30 crore tonnes of sugarcane
every year, while the total production in the state stands at 3.5 crore tonnes.
• Bagalkot has nine factories, Bidar has four and Bijapur, Gulbarga and Davanagere have
three each.

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Sugar Industry- Karnataka Scenario…

• Last year, Bagalkot district had produced 1.3 crore tonnes of sugarcane in four lakh
acres of land.
• The nine factories of Bagalkot district together have the capacity of crushing 70,000
tonnes per day.
• Karnataka has 25 lakh sugarcane growers and the government earns Rs 6 crore every
year by way of tax from this sector, 
• The area under sugarcane cultivation in the state is 3.5 lakh hectares and the
requirement by all the factories put together is 3 crore tonnes.
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About Nirani Sugars

• Nirani Sugars Limited is a Non-govt

company, incorporated on 06 Dec, 1995.
• It's a public unlisted company and is
classified as'company limited by shares'.
• Company's authorized capital stands at Rs
10000.0 lakhs and has 98.68628% paid-up
capital which is Rs 9868.63 lakhs.

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Our Proud Alumni : Mr Murugesh Nirani

• Proud alumni of BVB College of Engineering & Technology, Hubli
• Completed his BE in Civil Engineering in 1988.
• Studied, Business Management in Ferguson College, Pune.
• Founder and Chairman of Nirani Group of Industries.
• Active politician in Bharatiya Janata Party.
• Elected as MLA several times and served as Minister for Large
and Medium Scale Industries.
• Received the Make in India award on 24 December 2014.
• Chairman of Nirani Group, which includes
• Nirani Sugars Ltd, Sai Priya Sugars Ltd,
• MRN Cane Power India Ltd.,
• Nirani Cements Pvt. Ltd, and Bilagi Sugar Mill Ltd
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Hanumant Rudrappa Nirani

• Social workeR and Active politician in Bharatiya Janata

Party.
• Lawyer by Profession
• Member of Karnataka Legislative Council from North
West Graduates constituency.

Our Proud Alumni :Sangamesh Nirani

• Executive Director, Nirani Sugars Limited

• Mechanical Engineering From KLE Polytechnic College
Hubli In 2001

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Leaders

Shri. Vijay M. Nirani Shri Vishal M Nirani

Managing Director Director - Operations

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Leaders

Shri Vikram Kakde Shri Murugesh Hatikal Shri N Padiyar

Director - Finance Director - Technical Director - Cane
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MRN Group of Companies : Businesses

Sugar
Indian sugar industry’s major manufacturer, supplier & trader of sugar in both
domestic and international markets.
Cogen
A major part of organization maximizing its contribution towards a greener, resilient,
decentralized, carbon neutral energy planet.
Ethanol
Largest manufacturer of Ethanol in India.
ENA
State-of-the-art distilleries deployed with the latest technologies to produce Extra
Neutral Alcohol (ENA)

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MRN Group of Companies : Businesses

Organic Manure
An organization involved in the developing, manufacturing and marketing of organic inputs
related to agriculture.
Cement
The fastest growing cement manufacturer in Karnataka State providing top-notch quality of
products
Education
An independent education provider
Spirits
One of the most authentic and premium quality spirits manufacturers providing a
refreshing alternative.
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Challenges and Issues

• Sugar industry faces multiple challenges associated with management of

internal resources because of the
• External stakeholders of the organization like the
• Out-growers, transporters, loaders,
• Cane cutters, native statutory authorities etc.
• Govt. regulations regarding pricing, subsidy, import and export policies etc.

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Process Technology
• Extracting juice by pressing sugarcane
• Boiling the juice to get crystals
• Creating raw sugar by spinning crystals in extractors
• Submitting raw sugar for the process of filtering and discarding the non sugar
components and hue
• Crystallizing and drying sugar
• Packaging the prepared sugar

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Production Process of Sugar and By-products
Sugar Process Flow Chart

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Production Process of Sugar and By-products

https://www.alphainvesco.com/blog/indian-sugar-industry/
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Departments

Departments
Mechanical
Chemical Time
Time office
Watch and word (Security)
A/c(Cane) (General)
A/c Department (Cane)
Store Department

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Organization Structure

BOD

CEO

Cane Personal Hr
Administration Accounts Production Civil
Development Dept

General Cane Engineering Production Warehouse

Share Computer Sales Purchase Store Time

Selection Selection Selection Selection Selection Selection
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Organization Structure
Sales Process of Molasses

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Organization Structure
Work
Manager

Chief
Engineer

Asst.
Engineer

Trainee.
Engineer

Work Shop Turbine

Fitters Mechanics
Attender attender
attener

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Chemical Section

Chemical Department

Lab Chemist

Lab In charge

Manufacturing Chemist

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Security Office

Security Officer

Security Guard Supervisor

Security Guards

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Sales Department
Sales Officer

Central Excise
officer

Salesman

Godown Keeper

Loading Sugar House Sugar Loading

supervisor Clerks Labours
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Sales Process of Sugar

Bagging

Godown

Tender

Dealer

D.D
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Sales Process of Molasses

Molasses

Tender

Distilleries/Dealers

D.D

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Cane Development Department

General Manger Cane

Deputy Manager cane

Cane Manager Development

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Circles

Cane Officer

Cane supplier Cane development Officer

Circle Clerk

Field Assistant

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Store Section Purchase Officer

Store Officer

Store Accountant

Store Keeper

Asst Store Keeper

Store clerk
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Boiler Unit

Mechanical Head

Mill section

Boiler

Clarification

Boiling House

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ERP System for Sugar Factory

• Includes all the operations of a sugar cane industry right from cane
registration & accepting sugar cane from farmers to the output of a sugar.

• Farmer Information, Land, Crop Area, Crops and Harvesting,

transportation Shares, Deposits, quantity & quality of sugar and cane
billing, inventory etc.

• Various reports, which are, required for day to day operations

• MIS reports to cover the major activities such as Cane registration,

financial statements, employs etc.

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Proposed
ERP Business System for Sugar
Factory

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ERP Solutions
• Grower Information Module • Transporters Module
• Transshipment Module • Vendor Management System
• Weighment and Billing Module • Document Management System (DMS)
• HR Module • Event Information Module
• Payroll Module (Employee Personal
Information, PF, PT, Increment Details,
Joining Details, etc)

• Leave Management System (LMS)

• Visitor Management System

• Inventory Module (Stores, Purchase)

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Production Process of Sugar and By-products

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ERP System - Modules

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ERP System - Modules

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ERP System - Modules

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ERP System - Modules

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ERP System - Modules

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ERP System - Modules

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Teams Supervisors

Module Name SlNo Student Name Email Mobile Supervisor

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To, Letter of Undertaking for Industrial Tour by Students

HoD, MCA Department, KLE Technological University. Hubli

Subject: Submission of “Industrial Tour Undertaking”- Reg

Dear Sir,
We, The Students of the MCA Dept Studying in First-semester KLETech University, hereby voluntarily submit the
undertaking. We are aware that we will be participating in the industrial tour organized by the institute
scheduled on 13th/ 20th Feb 2022 to Nirani Sugars, Mudhol with our full acceptance.
We shall ensure that we will abide by the college terms and conditions and shall obey the instructions of the
faculty members who are accompanying the industrial tour. We also declare and confirm that the college will
not be held responsible in the event of any misfortune/ accident/ personal injuries involving and we will take
full responsibility for any damage to the property or accident/ personal injuries to the other person as a result
of our negligent act during the period of the tour.
Your’s Truly SlNo SRN Name Signature
       

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Requirement Collection
Interview: Interaction with all stake holders and record
the observation.
Observation: observe the manual process followed in
each section and record and collect sample (Forms,
Reports etc)
Manuals / Procedures followed in each units.
Prototyping: The building a model of software which helps
in uncovering and capturing software requirements from
client.
Use case diagram: shows the interaction of users with
system
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Post Visit Task

1. Prepare SRS
2. Prepare System Design – Block Diagram, ER Diagram, DFD, Component Diagrams,
Use Case Diagrams, Collaboration Diagrams, Sequence Diagrams and User Interface
(Wiring Diagrams)
3. Details Design – (Flowchart / Algorithms/ Pseudocodes)
4. Implementation
5. Testing and Validation
6. Deployment and Training

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Tour Preparation and Plan

1. Permission Letter from the visiting companies & Organization
2. Route Map & Photographer
3. List of students with their contact no. (preferably mobile phone)
4. List of faculty-escorts with their contact details,
5. Undertaking letter from students
6. Driving License & Vehicle Permit shall be available.
7. The bus shall carry a banner exhibiting the college name and Industrial Visit.  
8. Students and Staff must carry College ID cards
9. Discipline should be maintained both in industry and public. Students should behave in
a very decent manner. Any violation will be viewed very seriously.
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Travel Itinerary
Route Details
Sl N0 Time Route
Date of visit: 13th / 20th March
01 6:00 am Starts from KLETech Campus
2022
02 6:10 am Navanagar Stop
Bus Numbers, Driver Name &
03 6:20 am Vidyagiri Dharwad
Mobile:
04 6:30 am Jubilee Circle
KA-25 X-XXXX 05 8:30 am Tea break
KA-25 X-XXXX 06 10:00 am Arrival to Nirani Sugars, Mudhol
07 10:15 am Breakfast
08 10:30 am Documentary Video on Nirani Sugar
09 11:00 am Visits to various selections of the Factory
10 1:00 pm Lunch
11 2:00 pm Visits to various selections of the Factory
12 5:00 pm Departure From Mudhol
13 10:00 pm Return to KLETech Campus

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 Sample Master of Computer
Sample Design Applications

DATA MODEL FOR

CUSTOMERS AND ORDERS
(with Reference Data
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Tables)
 Master of Computer Applications

References
1. https://
www.researchgate.net/publication/277328143_A_few_thoughts_on_
automation_in_sugar_manufacturing
2. https://www.toolbox.com/tech/question/erp-for-sugar-industry-0417
10
/
3. https://www1.deskera.com/in/erp-software-for-sugar-industry
4. https://
www.plantautomation.com/doc/sugar-factory-automation-strategy-00
01
5. https://www.indiansugar.com/Distallary.aspx
6. https://www.istockphoto.com/illustrations/sugar-factory
7. https://www.alphainvesco.com/blog/indian-sugar-industry/
8. http://www.databaseanswers.org/data_models/ 46
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 Thank You
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