•Name of the Student: Shreyas Jagtap (D-37)

•PRN of the Student:200105231013

•Course Name: Applied Chemistry
•Name of the Topic: Metallic Coatings
•School Name: School Of Computer Science
And Engineering
METALLIC
COATINGS
 What is Metallic Coating ?
Definition:
Metallic coatings contain a metallic element
or alloy. Metallic coatings can be applied by using a
sprayer, electrochemically, chemically or
mechanically. These coatings are applied on
equipment requiring a shiny or glossy appearance
and protection from sunlight, corrosion and
oxidation.
A metallic coating forms a corrosion
resistant protective layer that can withstand harsh
environmental conditions by changing the surface
properties of the material on which it is applied.
 Types of Metallic Coatings
Metallic coatings are usually applied on steel
surfaces using one of four common methods:
1) Hot dip galvanizing :
A process of coating iron, steel or ferrous
materials with a layer of zinc. This done by
passing the metal through molten zinc at a
temperature of 860°F (460°C) to form zinc
carbonate (ZnCO3). Zinc carbonate is a strong
material that protects steel and can prevent
corrosion in many circumstances
 (Continued)
2) Thermal spraying :
A group of coating processes in which finely
divided metallic coating materials are deposited in
a molten or semi-molten condition to form a
coating. The coating material may be in the form
of powder, ceramic rod, wire or molten materials.
3) Electroplating :
A process of coating a metal with a thin
layer of another metal by electrolysis to improve
the metal’s corrosion resistance.
 (Continued)
4) Sherardizing :
The formation of a corrosion-resistant, zinc-
iron alloy coating on the surface of steel or iron.
The method involves heating the object in an
airtight container that has zinc powder. A thermal
diffusion process occurs and the zinc diffuses into
the object’s metal surface, forming the zinc-iron
alloy.
 Why do we coat ?
Metal coatings are coatings that are applied to metal
in order to protect the metal and reduce wear and
tear. An unprotected metal will rust and corrode due
to environmental exposure. By coating the metal, an
extra layer of protection is provided.
The metal coating prevents oxidation and rust.
Without a protective coating, the metal of a train or
car would quickly be damaged by the liquids and
chemicals to which it is routinely exposed. Coating
the metal protects it from these contaminants,
thereby providing a more durable and long-lasting
product.
Advantages of Metallic Coatings
Superior protection for metal surfaces against
rust, oxidation and corrosion
Minimizing friction
Protection from chemicals
Easing assembly and disassembly
Simplifying cleanup and providing non stick
characteristics
More durable coatings
Less environmental impact
Greater material utilization
Disadvantages of Metallic Coatings
The range of suitable materials
Difficulty producing even, thin coatings
Lead times for custom coatings and colour
change
Longer and more costly drying/curing for large
parts
Greater start-up costs
Thank you