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Silliman University
Surface Engineering
Submitted to:
Silliman University
Submitted by:
Grajo, Rafael M.
March 2024
Surface Engineering
Surface engineering is about altering the surface properties of a material to improve how
it performs and functions. Surface engineering involves a range of methods like coating, thin
film deposition, heat treatment, and surface hardening to enhance material surface properties for
wear resistance, corrosion protection, hardness, and other specific needs. Engineers use surface
engineering principles in a wide range of applications, from vital components in automotive and
aerospace structures to common household items like paints and varnishes. Surface engineering
is crucial for meeting the specific requirements of different industries, such as transportation and
household applications. It plays a vital role in shaping today’s products to fulfill the ever-
Surface engineering plays a crucial role in extending the service life and optimizing the
manufacturing, energy, and biomedical sectors. By tailoring surface properties, engineers can
enhance the material's suitability for specific applications while preserving the bulk material's
inherent properties. This results in extended lifespan and decreased maintenance expenses for
components and structures. Surface engineering plays a crucial role in enhancing energy
efficiency, promoting environmental sustainability, and achieving economic savings through the
optimization of machinery efficiency and the reduction of environmental impact from material
degradation. The enhancement of surface properties holds a vital role in innovation and
technology advancement.
Surface Engineering Techniques
1. Coating Technologies
oxygen, and pollutants. By forming a protective layer, paint and varnish help
inhibit the corrosive processes that can degrade the material over time.
significantly enhancing its corrosion and wear resistance. Chromium, nickel, tin,
zinc, and cadmium are often used to plate copper, iron, and steel objects. Like
into an anodic oxide finish that is durable and highly corrosion resistant. The
anodic oxide structure originates from the aluminum and is composed entirely of
aluminum oxide. In simplest terms the aluminum oxide is grown from the
underlying aluminum substrate. It has a highly ordered structure that is well suited
for coloring and sealing. Unlike paint or plating, the finished anodized surface
will not chip or peel. Additionally anodized aluminum has good electrical
electrostatic gun is typically used for this method. This applies an electrical
charge to the powder being sprayed, causing the particles to become positively
charged. The parts to be coated are grounded, giving them a negative charge.
Thus, the positively charged powder will be able to adhere to the negatively
offers a variety of colors and finishes, including matte, gloss, metallic, and
equipment, etc.
Vapor Deposition - Are used to deposit thin layers of material or films onto a base
material called a substrate such as glass or silicon wafers. In theory any material can have
a thin film deposited onto its surface. In this process, the substrate will be exposed to one
or more vaporized sources, along with other stimuli which will cause a thin film to
deposit on the surface of the substrate. There are films that have unique electrical
properties which are commonly used for various parts in our gadgets such as
microprocessors and other electrical components. There are also water-resistant films,
dust resistant, corrosion resistant, and many other types, depending on the chemistry of
the chamber with the substrate. Through physical processes such as heating, the
solid material forms vapor which will in turn coat the surface of the substrate.
within a chamber, gasses are pumped into it from an external source which react
3. Heat treatment - Heat treatment is a process that uses controlled heating and cooling to
modify the crystalline structure of metals and metal alloys. Depending on the material and
treatment process, heat treating can provide numerous benefits, including enhanced hardness,
increased temperature resistance, greater ductility, and improved material strength. Heat
treatments are a critical aspect of metal fabrication processes, as they allow the materials to gain
desirable physical and mechanical properties without altering the shape of the product.
increase the carbon content of the surface layer of a metal object, typically steel. The
purpose of carburizing is to enhance the surface hardness and wear resistance of the metal
wear resistance, fatigue strength, and corrosion resistance of metal components, primarily
steel. Unlike carburizing, which introduces carbon into the surface layer, nitriding
introduces nitrogen.
c. Tempering- is a heat treatment process used to improve the toughness and ductility of
hardened metals, particularly steel, after they have been quenched. Quenching involves
rapidly cooling the metal from a high temperature to room temperature to achieve high
hardness, but this often results in increased brittleness. Tempering helps alleviate this
properties.
4. Surface Hardening - Each surface hardening method has its advantages and is chosen based
on factors such as the material being treated, the desired properties of the finished component,
and the specific application requirements. Surface hardening processes are widely used in
selectively harden specific areas of metal components, typically made of steel. It's highly
efficient and allows for localized heating, which minimizes distortion and reduces the
need for subsequent machining operations. Induction hardening is commonly used in the
automotive industry for components like gears, shafts, and camshafts, as well as in other
applications where localized hardening is required to improve wear resistance and extend
the life of metal parts. Its advantages include fast heating, precise control over the
b. Flame Hardening- Flame hardening, also known as flame heating or flame surface
hardening, is a heat treatment process used to harden the surface of metal components. It
is particularly suitable for large or irregularly shaped parts that cannot be easily treated
using other hardening methods. The process involves localized heating of the surface of
the metal followed by rapid quenching to achieve the desired hardness. It is commonly
used in applications where localized hardening is required, such as the teeth of gears,
bearing surfaces, and other critical wear areas of metal components. It offers advantages
such as flexibility in heating patterns, relatively low equipment cost, and suitability for
large and irregularly shaped parts. However, it may produce more distortion compared to
5. Shot peening- Shot peening is a cold working process used to improve the surface properties
of metal components, particularly to increase their resistance to fatigue and stress corrosion
cracking. It involves bombarding the surface of the metal with small, round particles called shot,
which are typically made of steel, ceramic, or glass. Shot peening is commonly used in industries
such as automotive, aerospace, and manufacturing to improve the durability and performance of
particularly effective for increasing the fatigue life of components such as gears, springs, and
turbine blades.
References:
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FuseSchool - Global Education. (2016, May 17). How does electroplating work | reactions |
Hydro. (2021, February 1). What is aluminium anodizing and how does it work | anodizing
Protolabs. (2022, August 17). What is powder coating and how does it work?. YouTube.
https://www.youtube.com/watch?v=l3VF6C1_RGg
Đống Xuân Huy. (2020, November 9). Chemical vapor deposition: Basic function -
https://www.youtube.com/watch?v=pZuhK3jsMMY
4 Types of Heat Treating | S.M. Engineering & Heat Treating. (2021, February 4). S.M.
Shot peening is a process specifically designed to enhance the fatigue strength of components
which are subject to high stress. Contact us online here. (n.d.). Wheelabratorgroup.com.
https://www.wheelabratorgroup.com/my-application/application-by-process/what-is-shot-
peening
Karia, P. (2023, February 19). 5 Types of Surface Hardening Process. ThePipingMart Blog.
https://blog.thepipingmart.com/other/5-types-of-surface-hardening-process/