FITTING

GROUP MEMBER:
MOHD FARUQ AZRI BIN AHMAD 07DTP20F2019
NAZATUL AKMAL RIDHWAN
07DTP20F2017
DARREN JACKY HUO WAI LOON 07DTP20F2015
AK AZARIN DANIAL BIN AMAT 07DTP20F2021
HAZEL LEE GAYLEE DEXTER KOTTY
07DTP20F2013
MOHD HATIM NAZIF BIN NGACHIRAN
07DTP20F2011
INTRODUCTION
 Fitting refers to the mating of two mechanical
components . Manufactured parts are very
frequently required to mate with one another.
They may be designed to slide freely against
one another or they may be designed to bind
together to form a single unit. The most
common fit found in the machine shop is that
of a shaft in a hole.
There are three general categories of
fits:

 1) Clearance fits for when it may be desirable for the shaft to

rotate or slide freely within the hole; this is usually referred to
as a"sliding fit.“
 2) Interference fits for when it is desirable for the shaft to be
securely held within the hole, this is usually referred to as an
interference fit.
 3) Transition fits for when it is desirable that the shaft to be
held securely, yet not so securely that it cannot be
disassembled, this is usually referred to as a Location or
Transition fit.
 Within each category of fit there are several classes ranging
from high precision and narrow tolerance (allowance) to lower
precision and wider tolerance. The choice of fit is dictated first
by the use and secondly by the manufacturability of the parts.
 Objective
3. Identify, select and use
various marking,
1. Know basic workshop 2. Read and interpret job
measuring, holding,striking
processes. drawing.
and cutting tools &
equipments.

4. Operate, control different 5. Inspect the job for 6. Produce jobs as per
machines and equipments. specified dimensions specified dimensions.

7. Adopt safety practices

while working on various
machines.
 Safety Precautions
 Keep proper discipline in the shop
 Do not play with the tools because they are sharp
 All files should be fitted with suitable handle at end of file.
 When using Hacksaw, check its teeth should be sharp and

forward position
 When using chisel its direction should be kept away from

other working persons.

 When files are of forward cut, and then only apply the force

in forward stroke not in backward and vice versa.-

 When using Hacksaw check its blade with must be fitted in

pins properly.
 Clean up oil and grease or other liquid which spills on the

flour otherwise they may be a cause of accident.

 Do not wear any neck tie, jewelers, rings, and watches

during in the working in shops.

Tools & Materials

 Fitting Tools:-
 The tools used in fitting shop may be classified into

following groups:
-Measuring
-Holding
-Cutting
-Striking
-Drilling
-Marking
 Materials:
 Mild Steel (170mm x 50mm)
 Measuring Tools
 Steel Ruler

 Try Square
 Scriber

 Centre Punch
 HOLDING TOOL
 Bench Vice
 CUTTING TOOL

 File
 The file is hardening piece of high grade steel

or high carbon steel with slating saws. It is

used for cut smooth or fit metal parts. It is
used to cut the metal expected harden steel
and it is used in forward stroke.
 Types of Files
 Flat File

 Square File
 Triangular File

 Round File

 Hack Saw
 Striking Tools
 Ball Peen Hammer

 Cross Peen Hammer

Drilling
 Drilling is a cutting process that uses a drill
bit to cut or enlarge a hole in solid materials
Marking tools
 Vernier height gauge

 Angle plates
 Procedure (EXAMPLE)

 Objective: Cut and filling to prepare two work pieces for marking
 Material: Mild steel of size 170 x 50
 Tools and Equipments: Bench Vice, Hack Saw,Files,Vernier Height Gauge, Angle Plates
 Procedure:
 i) First we mark the work piece to cut into two pieces.(75 x 50) 
 a) Stand the work piece on angle plate .
 b) Mark the work pieces according to given measurement by vernier height gauge.
 c) Draw lines on marking using scriber 
 ii) Take the work pieces and adjust in the bench vice.
 iii)Then cut the given mild steel to two pieces using a hacksaw.
 iv)Now we having to equal pieces of work pieces.(70 x 50)
 v)Start filing horizontal side with flat file then check the flat surface of the given piece
with try square, then starts the filing the vertical side.
 vi)Check flat surface with try-square.
 vii)If both work pieces can stand without support, then its completed.
  Note: All dimensions are in millimeters (mm)
PROBLEMS THAT WE MAY ENCOUNTER

 1. Cutting on the work pieces not straight

 Solution: hold hack saw on proper way . Tilt the hack saw
45 °from the work piece when cutting.

 Lack of accuracy on measurement

 Solution: Make sure the surface of work piece flat when
marking using angle plate and vernier height gauge . Non
flat surface will affect the measurement and also the shape.

 Work pieces not in required shape or not fit each other.

 Solution: Make sure the surface of work piece flat when
marking using angle plate and vernier height gauge . Non
flat surface will affect the measurement and also the shape.
Conclusion
 On the end of this Fitting project I had learn
how to use equipment and machinery such as
files, center punch, vernier height gauge and
drilling machine. I also learned how to
conduct a project and finish its report . I also
learned the importance of fitting process in
engineering field.