Group Members:

1. NAZATUL AKMAL RIDHWAN

07DTP20F2017
2. DARREN JACKY HUO WAI LOON
07DTP20F2015
3. AK AZARIN DANIAL BIN AMAT
07DTP20F2021
4. HAZEL LEE GAYLEE DEXTER KOTTY
07DTP20F2013
5. MOHD FARUQ AZRI BIN AHMAD Gas Welding
07DTP20F2019
6. MOHD HATIM NAZIF BIN NGACHIRAN
07DTP20F2011
INTRODUCTION
 Gas welding is a welding process that melts and
joins metals by heating them with a flame caused
by a reaction of fuel gas and oxygen. The most
commonly used method is Oxyacetylene welding,
due to its high flame temperature. The flux may be
used to deoxidize and cleanse the weld metal. The
flux melts, solidifies and forms a slag skin on the
resultant weld.
OBJECTIVES
1.To perform on of the
welding techniques and 2.Define the problem that
understand important of occurs on the gas welding.
gas welding.

3.Recognize the type of

4.Recognize types of gas
metal, filler rod, and tools
welding and steps to create
that are used in gas
the gas welding.
welding.

5.To know safety measure

along the welding process.
 SAFETY PROCEDURE IN WORKSHOP
EACH USER MUST USE THE APPROPRIATE PERSONAL PROTECTIVE EQUIPMENT
(PPE)WHEN USING THE MACHINE / EQUIPMENT such as : ( Safety Boots , Goggle , Gloves ,
Apron and other equipment )
OBTAIN PERMISSION FROM A TECHNICAL LECTURER BEFORE USING THE
MANIFOLD SYSTEM / EQUIPMENT
ENSURE ALL THE THE MANIFOLD SYSTEM / EQUIPMENT ARE IN A GOOD CONDITION
AND SAFE BEFORE USE
USE ALL THE THE MANIFOLD SYSTEM / EQUIPMENT PROPERLY , SECURELY AND IN
ACCORDANCE WITH THE STANDARD OPERATING PROCEDURE (SOP) AND TURN OFF
THE TORCH AND PRESSURE REGULATOR AFTER USE
CLEAN THE THE MANIFOLD SYSTEM / EQUIPMENTFROM ALL THE IMPURITIES
AFTER USE
REPORT ANY DAMAGE OF THE THE MANIFOLD SYSTEM / EQUIPMENT TO THE
LECTURER / TECHNICIAN IMMEDIATELY
IF HAD AN ACCIDENT , QUICKLY TURN OFF THE TORCH AND REPORT TO THE
LECTURER / TECHNICIAN
ARRANGE ALL THE EQUIPMENTS IN A NEAT AND ORDERLY PLACE
MAKE SURE THE WORKSHOP IS FREE OF ALL THE IMPURITIES AND FREE OF ALL
OBSTACLES
USE A FIRE EXTINGUISHER IF THERE WAS A MINOR FIRE
LEAVING THE LAB / WORKSHOP AS SOON AS POSSIBLE TO THE GATHERING PLACE
IF THE EMERGENCY OR FIRE ALARM WARNING IS RINGING
 MATERIALS, TOOLS & EQUIPMENT
 Goggle

 Hose

 Torch

 Non-Returning Valve

 Pressure Regulator
 Wire Brush

 Plier

 Sparker

 Filler Rod
 Safety Gloves

 Safety Apron

 Safety Boots
 WORKING PROCEDURES
 Make sure pressure regulator screws are backed out
 Make sure torch valves are closed
 Open the acetylene valves
 Ignite flame with striker
 Than slowly open the oxygen valve until flame leaves end of tip and no smoke is
present than the flame goes back to tip till it become neutral flame
 Keep the metal plate side by side to make a butt join
 If the torch is held in the correct position, a small puddle of molten metal forms.
 The puddle should be centered in the joint and composed of equal parts of those pieces
being welded.
 After the puddle appears, the tip should be moved in a semicircular arc or circular
motion equally between the pieces to ensure an even distribution of heat.
 As the metal melts and the puddle forms, filler rod is needed to replace the metal that
flows out from around the joint.
 The rod is added to the puddle in the amount that provides for the completed fillet to
weld the metal plate perfectly.
 Once done the welding process , have to turn off all the valves on the torch and also on
the pressure regulator.
 CONCLUSION

As conclusion, the objective can achievable to do

the practical welding. The student must have skill
to do the welding, used the knowledge and
understanding of the theories, and also welding
techniques are applied in the practical welding to
join two metal plates by heating them with high
temperature flame. The practical task have been
complete and the report will accomplished to
prove the student can be done the practical task
of Gas Welding .