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Diagnosis Technician >> Electrical 1 Course >> Starting System

Garis Besar Deskripsi

1. Penjelasan tentang starter

Ring gear

Starter

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Diagnosis Technician >> Electrical 1 Course >> Starting System
Garis Besar Deskripsi

2. Tipe starter(1) Tipe reduction

(1) Tipe reduction Yoke

Armature

Drive gear

Magnetic switch

Pinion gear

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Diagnosis Technician >> Electrical 1 Course >> Starting System
Garis Besar Deskripsi

(2) Tipe conventional

(2) Tipe conventional

Magnetic switch

Drive lever

Pinion gear
Yoke

Armature

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Diagnosis Technician >> Electrical 1 Course >> Starting System
Garis Besar Deskripsi

(3) Tipe Planetary

(3) Tipe Planetary

Magnetic switch

Drive lever

Armature

Yoke

Planetary gear
Pinion gear

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Diagnosis Technician >> Electrical 1 Course >> Starting System
Garis Besar Deskripsi

(4) Tipe planetary reduction-segment conductor motor (PS)

(4) Tipe planetary reduction-segment conductor motor (PS)

Magnetic switch

Armature
Pinion gear

Parmanent
magnet

Planetary
gear

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Diagnosis Technician >> Electrical 1 Course >> Starting System
Garis Besar Karaktersitik

Speed
Starter
speed Torque Output Voltage
(rpm) (N m) Voltage Torque (kW) (V)

Output

Current

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Diagnosis Technician >> Electrical 1 Course >> Starting System
Reduction Starter Komponen

Yoke
sub-assembly

Armature

Brush and
brush holder

Reduction
gear

Magnetic switch

Pinion gear
Overrunning clutch
and helical spline

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Diagnosis Technician >> Electrical 1 Course >> Starting System
Reduction Starter Konstruksi

1. Magnetic switch

1. Magnetic switch
Main contact

Plunger

Return spring

Drive spring
Plunger shaft

Hold-in coil
Pull-in coil

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Diagnosis Technician >> Electrical 1 Course >> Starting System
Reduction Starter Konstruksi

2. Armature dan ball bearing

2. Armature dan ball bearing Ball bearing

Armature coil

Ball bearing

Commutator

Armature core

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Diagnosis Technician >> Electrical 1 Course >> Starting System
Reduction Starter Konstruksi

3. Yoke sub-assembly

3. Yoke sub-assembly

Yoke
Brush

Pole core

Field coil

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Diagnosis Technician >> Electrical 1 Course >> Starting System
Reduction Starter Konstruksi

4. Sikat dan Pemegang Sikat

4. Sikat dan Pemegang Sikat

Brush holder

Body ground

Brush
Brush spring

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Diagnosis Technician >> Electrical 1 Course >> Starting System
Reduction Starter Konstruksi

5. Reduction gear

5. Reduction gear

Drive gear

Reduction gear Idle gear

Ball bearing
Clutch gear

Ball bearing

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Diagnosis Technician >> Electrical 1 Course >> Starting System
Reduction Starter Konstruksi

6. Overrunning clutch

6. Overrunning clutch

Clutch roller

Spline shaft

Return spring

Pinion gear
Clutch gear

Pinion shaft

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Diagnosis Technician >> Electrical 1 Course >> Starting System
Reduction Starter Konstruksi

7. Gigi pinion gear dan helical spline

7. Gigi pinion gear dan helical spline

Spline shaft

Pinion gear

Helical spline

Pinion shaft

Ring gear

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Diagnosis Technician >> Electrical 1 Course >> Starting System
Reduction Starter Pengoperasian

1. Magnetic switch

Magnetic switch

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Diagnosis Technician >> Electrical 1 Course >> Starting System
Reduction Starter Pengoperasian

(1) Umum

2 fungsi

Pertautan/pelepasan
Motor
pinion gear
ON/OFF

Pull-in Ke ON Bertautan

Mengirim gaya putaran


3 langkah Hold-in Tahan pada ON

Return Ke OFF Melepaskan

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Diagnosis Technician >> Electrical 1 Course >> Starting System
Reduction Starter Pengoperasian

PETUNJUK SERVIS:

Internal wiring diagram


Field coil Pull-in coil

Main contact

Planger

Contact plate

Ignition
Hold-in coil switch

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Diagnosis Technician >> Electrical 1 Course >> Starting System
Reduction Starter Pengoperasian

(2) Pengoperasian <1> Pull-in

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Diagnosis Technician >> Electrical 1 Course >> Starting System
Reduction Starter Pengoperasian

Battery

Ignition switch

Hold-in coil Pull-in coil

Ground Field coil

Armature coil

Ground

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Diagnosis Technician >> Electrical 1 Course >> Starting System
Reduction Starter Pengoperasian

<2> Hold-in

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Reduction Starter Pengoperasian

Battery

Ignition switch Contact plate

Hold-in coil Field coil

Ground Armature coil

Ground

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Reduction Starter Pengoperasian

<3> Return

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Reduction Starter Pengoperasian

Battery

Contact plate

Pull-in coil Field coil

Hold-in coil Armature coil

Ground Ground

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Diagnosis Technician >> Electrical 1 Course >> Starting System
Reduction Starter Pengoperasian

2. Overrunning clutch

Clutch roller
Clutch
spling
Clutch roller
Spline shaft
(inner)

Pinion Return
gear spring
Spline
Clutch gear shaft
Pinion shaft Clutch gear (outer) (inner)
(outer)

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Diagnosis Technician >> Electrical 1 Course >> Starting System
Reduction Starter Pengoperasian

(1) Pengoperasian <1> Saat mesin hidup

<1> Saat mesin hidup

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Reduction Starter Pengoperasian

<2> Setelah mesin hidup

<2> Setelah mesin hidup

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Diagnosis Technician >> Electrical 1 Course >> Starting System
Reduction Starter Pengoperasian

3. Mekanisme pertautan/pelepasan (1) Umum

Armature

Revolving force

Ditekan dari
magnetic
switch

Helical spline

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Diagnosis Technician >> Electrical 1 Course >> Starting System
Reduction Starter Pengoperasian

(2) Mekanisme Pertautan

Klik pada gambar.

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Diagnosis Technician >> Electrical 1 Course >> Starting System
Reduction Starter Pengoperasian

PETUNJUK:

Pinion
Ring gear gear

Chamfer

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Diagnosis Technician >> Electrical 1 Course >> Starting System
Reduction Starter Pengoperasian

(3) Mekanisme pelepasan

Helical spline

Revolving force

Thrust

Return spring

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Diagnosis Technician >> Electrical 1 Course >> Starting System
Reduction Starter Pengoperasian

Pressure (Low) Pressure to disengage


the pinion gear (Low)

Revolving
speed (Same)

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Diagnosis Technician >> Electrical 1 Course >> Starting System
Reduction Starter Pengoperasian

Return spring

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Diagnosis Technician >> Electrical 1 Course >> Starting System
Conventional Starter Konstruksi Lain Starter

1. Perbedaan konstruksi antara tipe konvensional dan tipe reduction (gambar di sebelah kiri)

Pertautan/pelepasan Mekanisme Mekanisme


pinion gear pengurangan rem
kecepatan

Tipe reduction Magnetic switch Ya Tidak

Tipe Magnetic switch


Tidak Ya, Tidak
conventional Dan tuas penggerak

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Diagnosis Technician >> Electrical 1 Course >> Starting System
Conventional Starter Konstruksi Lain Starter

2. Menautkan/melepas roda gigi pinion 3. Mekanisme penurunan kecepatan

Magnetic switch

Drive lever

Drive
spring

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Diagnosis Technician >> Electrical 1 Course >> Starting System
Conventional Starter Konstruksi Lain Starter

4. Mekanisme Rem

Lock plate

Brake
spring

Armature Commutator end frame

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Diagnosis Technician >> Electrical 1 Course >> Starting System
Conventional Starter Konstruksi Lain Starter

1. Perbedaan konstruksi antara tipe planetary, dan tipee reduction serta tipe conventional (gambar di samping )

Pertautan/pelepasan Mekanisme Mekanisme


pinion gear pengurangan rem
kecepatan

Tipe reduction Magnetic switch Ya Tidak

Tipe Ya, Tidak


Tidak
conventional

Magnetic switch
dan tuas penggerak

Tipe planetary Ya Tidak

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Diagnosis Technician >> Electrical 1 Course >> Starting System
Conventional Starter Konstruksi Lain Starter

2. Pertautan/pelepasan dari gigi pinion

Drive spring
(built in the magnetic switch)

Drive lever

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Diagnosis Technician >> Electrical 1 Course >> Starting System
Conventional Starter Konstruksi Lain Starter

3. Mekanisme pengurangan kecepatan(1) Konstruksi (2) Karakteristik

<Pengoperasian planetary gear> Sun gear : Drive

Planetary gear : Reduce


Armature
Planetary carrier Sun gear Planetary carrier : Output

Internal gear Planetary gear

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Diagnosis Technician >> Electrical 1 Course >> Starting System
Conventional Starter Konstruksi Lain Starter

(3) Pengoperasian

Sun gear
Speed

Planetary carrier
Speed

Klik pada gambar.

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Diagnosis Technician >> Electrical 1 Course >> Starting System
Conventional Starter Konstruksi Lain Starter

REFERENSI:

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Diagnosis Technician >> Electrical 1 Course >> Starting System
Conventional Starter Konstruksi Lain Starter

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Diagnosis Technician >> Electrical 1 Course >> Starting System
Referensi PS (Planetary reduction-Segment conductor motor) Starter

1. Field coil

Magnet utama
Interpolar magnet

Magnetic flux gyang


dibangkitkan oleh magnet utama

Magnetic flux yang dibangkitkan oleh hubungan antara


Magnet-magnet utama dan interpolar

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Diagnosis Technician >> Electrical 1 Course >> Starting System
Referensi PS (Planetary reduction-Segment conductor motor) Starter

2. Armature

Strater tipe conventional

Armature Brush

Commutator

Brush

Armature Surface
commutator
PS starter

Square-shaped Round-shaped
conductor conductor wire

B-B cross section


A-A cross section conventional type
PS starter (1/2)
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starter
Diagnosis Technician >> Electrical 1 Course >> Starting System
Referensi PS (Planetary reduction-Segment conductor motor) Starter

1. Field coil

Magnet utama
Interpolar magnet

Magnetic flux gyang


dibangkitkan oleh magnet utama

Magnetic flux yang dibangkitkan oleh hubungan antara


Magnet-magnet utama dan interpolar

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Diagnosis Technician >> Electrical 1 Course >> Starting System
Pemeriksaan Pemeriksaan Tegangan Baterai

1. Periksa tegangan terminal baterai

Periksa tegangan terminal baterai


START

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Diagnosis Technician >> Electrical 1 Course >> Starting System
Pemeriksaan Pemeriksaan Tegangan Baterai

2. Periksa tegangan terminal 30 3. Periksa tegangan terminal 50

Periksa tegangan terminal 30

START

Terminal 30

Periksa tegangan terminal 50

Terminal 50 (1/2)
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