Plant SHE Performance

Week ke-10 2016

 THRESHOLD PLANT DIVISION
1 Jan – 11 Maret 2016

                       
THRESHOLD ACTUAL Jan FEB MAR
NO SITE DEPT
2016 ( YTD)
W1 W2 W3 W4 W5 W6 W7 W8 W9 W10 W11 W12
1 ABKL PLT /TYRE 1 0 0 0 0 0 0 0 0 0 0 0    
2 PHE1 1 0 0 0 0 0 0 0 0 0 0 0    
3 PHE2 1 0 0 0 0 0 0 0 0 0 0 0    
4 ADRO PSE / COMEX 1 0 0 0 0 0 0 0 0 0 0 0    
5 PCH 1 0 0 0 0 0 0 0 0 0 0 0    
6 TYRE 1 0 0 0 0 0 0 0 0 0 0 0    
7 ARIA PLT /TYRE 1 0 0 0 0 0 0 0 0 0 0 0    
8 ASTO PLT /TYRE 1 0 0 0 0 0 0 0 0 0 0 0    
9 PLT1 1 0 0 0 0 0 0 0 0 0 0 0    
10 BAYA PLT2 1 0 0 0 0 0 0 0 0 0 0 0    
11 TYRE 0 0 0 0 0 0 0 0 0 0 0 0    
12 BCSK PLT /TYRE 1 1 0 1 0 0 0 0 0 0 0 0    
13 BEKB PLT /TYRE 1 0 0 0 0 0 0 0 0 0 0 0    
14 BHPL PLT /TYRE 1 0 0 0 0 0 0 0 0 0 0 0    
15 PLT1 1 0 0 0 0 0 0 0 0 0 0 0    
16 PLT2 1 0 0 0 0 0 0 0 0 0 0 0    
INDO 0 0    
17 PLT3 1 0 0 0 0 0 0 0 0 0
18 TYRE 1 0 0 0 0 0 0 0 0 0 0 0    
19 BMTB PLT /TYRE 0 0 0 0 0 0 0 0 0 0 0 0    
20 PLT1 1 0 0 0 0 0 0 0 0 0 0 0    
21 KIDE PLT2 1 0 0 0 0 0 0 0 0 0 0 0    
22 TYRE 1 0 0 0 0 0 0 0 0 0 0 0    
23 PLT1 1 1 0 0 0 0 0 0 0 1 0 0    
24 PLT2 1 0 0 0 0 0 0 0 0 0 0 0    
KPCS 0 0    
25 PLT3 1 1 0 1 0 0 0 0 0 0
26 TYRE 1 0 0 0 0 0 0 0 0 0 0 0    
27 PLT 2 1 0 0 1 0 0 0 0 0 0 0    
MTBU
28 TYRE 1 0 0 0 0 0 0 0 0 0 0 0    
29 PLT 1 0 0 0 0 0 0 0 0 0 0 0    
TCMM 0 0    
30 TYRE 1 0 0 0 0 0 0 0 0 0
31 JIEP PLT 0 0 0 0 0 0 0 0 0 0 0 0    
32 BPOP/ERKA PLT 1 0 0 0 0 0 0 0 0 0 0 0    
33 CUT PROJECT PLT 0 0 0 0 0 0 0 0 0 0 0 0    

TOTAL   30 4 0 2 1 0 0 0 0 1 0 0 0 0
 
 Detail Threshold Plant Divisi
THRESHOLD                  
THRESHOLD ACTUAL 01/16 02/16 03/16
NO SITE DEPT
2016 ( YTD)
FTL LTI MI PD FTL LTI MI PD FTL LTI MI PD
1 ABKL PLT /TYRE 1 0 0 0 0 0 0 0 0 0 0 0 0 0
2 PHE1 1 0 0 0 0 0 0 0 0 0 0 0 0 0
3 PHE2 1 0 0 0 0 0 0 0 0 0 0 0 0 0
4 ADRO PSE / COMEX 1 0 0 0 0 0 0 0 0 0 0 0 0 0
5 PCH 1 0 0 0 0 0 0 0 0 0 0 0 0 0
6 TYRE 1 0 0 0 0 0 0 0 0 0 0 0 0 0
7 ARIA PLT /TYRE 1 0 0 0 0 0 0 0 0 0 0 0 0 0
8 ASTO PLT /TYRE 1 0 0 0 0 0 0 0 0 0 0 0 0 0
9 PLT1 1 0 0 0 0 0 0 0 0 0 0 0 0 0
10 BAYA PLT2 1 0 0 0 0 0 0 0 0 0 0 0 0 0
11 TYRE 0 0 0 0 0 0 0 0 0 0 0 0 0 0
12 BCSK PLT /TYRE 1 1 0 0 0 1 0 0 0 0 0 0 0 0
13 BEKB PLT /TYRE 1 0 0 0 0 0 0 0 0 0 0 0 0 0
14 BHPL PLT /TYRE 1 0 0 0 0 0 0 0 0 0 0 0 0 0
15 PLT1 1 0 0 0 0 0 0 0 0 0 0 0 0 0
16 PLT2 1 0 0 0 0 0 0 0 0 0 0 0 0 0
INDO 0 0 0 0
17 PLT3 1 0 0 0 0 0 0 0 0 0
18 TYRE 1 0 0 0 0 0 0 0 0 0 0 0 0 0
19 BMTB PLT /TYRE 0 0 0 0 0 0 0 0 0 0 0 0 0 0
20 PLT1 1 0 0 0 0 0 0 0 0 0 0 0 0 0
21 KIDE PLT2 1 0 0 0 0 0 0 0 0 0 0 0 0 0
22 TYRE 1 0 0 0 0 0 0 0 0 0 0 0 0 0
23 PLT1 1 1 0 0 0 0 0 1 0 0 0 0 0 0
24 PLT2 1 0 0 0 0 0 0 0 0 0 0 0 0 0
KPCS 0 0 0 0
25 PLT3 1 1 0 0 0 1 0 0 0 0
26 TYRE 1 0 0 0 0 0 0 0 0 0 0 0 0 0
27 PLT 2 1 0 0 1 0 0 0 0 0 0 0 0 0
MTBU
28 TYRE 1 0 0 0 0 0 0 0 0 0 0 0 0 0
29 PLT 1 0 0 0 0 0 0 0 0 0 0 0 0 0
TCMM 0 0 0 0
30 TYRE 1 0 0 0 0 0 0 0 0 0
31 JIEP PLT 0 0 0 0 0 0 0 0 0 0 0 0 0 0
32 BPOP/ERKA PLT 1 0 0 0 0 0 0 0 0 0 0 0 0 0
33 CUT PROJECT PLT 0 0 0 0 0 0 0 0 0 0 0 0 0 0

  TOTAL   30 4 0 0 1 2 0 1 0 0 0 0 0 0
 Threshold Incident Plant Div 2016 ( Hingga 11 Maret ) by Site
TGL. 26 Feb 2016 LTI, mechanic DT1075 memunduri DT3208 Minor injury , Hidung Mekanik
2 ACTUAL ( YTD) mengangkat brake assy secara 2 UT FMC injury terbentur
CT072 kaca depan retak di area Parkiran Workshop
THRESHOLD 2016 oleh benturan oil Filter manual terpeleset dan tangannya dioperasikan Mekanik UT FMC handrail basket Manitou
tertimpa oleh chamber brake
DT1610 ( HM400-2)

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

0 0 0 0 0
. . . E .. .. .. .. ..
T /.. HE1 HE2 / .. PCH YRE YRE T /.. 1 2 1 2 3 E 1 2
LT PLT TYR T /. T /. T /. PLT PLT PLT TYR T /. PLT PLT TYR PLT PLT PLT TYR
E 1 2 3 E T
PL TYR
E T
PL TYR
E T
P L KA . PL
T
L P P SE O T /T L P L L L L E E E S S S S U M EP R B
P RO LT TO P YA AYA AYA SK P P P O O O O B P TB BU CM MM JI C
KL DR
O RO P R
KB HPL IND IND IND IND KI
D
KI
D
KI
D C C C C / E PU
AD DR
O AD AD IAP BA B B T KP KP KP KP M MT T P
AB A A S BC BE B M TC O
A AR B BP

THRESHOLD PLANT DIVISION 2016

Act Mar 2016 (
AC T Jan
NO JENIS INSIDEN TH 2016 2016
Act FEB 2016 s d 11
Mar'2016)

1 PD 2 0 0

2 MI 1 0 0
30
3 LTI 0 1 0

4 FTL 0 0 0

Total 30 3 1 0
 STATISTIK PLANT DIVISION INCIDENT 2016
STATISTIK WEEKLY
2.5
PLANT INCIDENT THRESHOLD PAMA vs PLANT DIVISION
2
WEEKLY 2016 ( 11 Mar 2016 )
12
1.5
10

INCIDENT
1 8
6
0.5 4
2
0
W1 W2 W3 W4 W5 W6 W7 W8 W9 W10 0
W1 W2 W3 W4 W5 W6 W7 W8 W9 W10

STATISTIK MONTHLY
40

35

30

25

20

15

10

0
Jan Feb Mar Apr Mei Jun Jul Agust Sep Okt Nop Des
 RECALL INCIDENT FEBRUARY
2016
TGL NAMA KLASIFI
TGL
BULAN NO. SITE INCIDENT PELAPORA DETAIL INSIDEN AKTIVITAS KATEGORI DEPARTE NRP PELAKU/K MASA KERJA NAMA GL KASI
N KE HO MEN ORBAN INSIDEN

Prasetyo mechanic HM400 Plant 1 Bintang saat

Februari KPCS 26/02/2016 15/01/2015 mengangkat brake assy secara manual terpeleset dan OVH PAMA) PLANT PRASETYO   LTI
tangannya tertimpa oleh brake tsb

26/02/2016

Prasetyo mechanic HM400 Plant 1 Bintang saat mengangkat

brake assy secara manual terpeleset dan tangannya tertimpa
Berat Brake assy = 85 kg oleh brake tsb >> LTI

Sesuai Shop Manual

 RECALL INCIDENT JANUARY
2016
TGL NAMA KLASIFI
TGL
BULAN NO. SITE INCIDENT PELAPORA DETAIL INSIDEN AKTIVITAS KATEGORI DEPARTE NRP PELAKU/K MASA KERJA NAMA GL KASI
N KE HO MEN ORBAN INSIDEN

Pada saat DT1075 hendak parkir mundur di area parkiran

SUBKON AGUS
JANUARI 8 KPCS 11/01/2016 15/01/2015 RFU, ujung Vessel DT 1075 mengenai handrail DT3208 parkir PLANT Z46715   TEGAR PD
( 21 : 30 WIB ) PLANT (UT) PURNAWAN

Insight :
• Mundur di area Parkiran Workshop
tanpa “ SPOTTER”
• Kurangnya Pengawasan

W2
 RECALL INCIDENT JANUARY 2016

Insight :
• Menyimpan Oil Filter di atas dashboard
W2 • Naik ke atas unit saat cabin posisi “TILT”
 RECALL INCIDENT JANUARY
BULA
N
TGL
2016
TGL
NO. SITE INCIDENT PELAPOR
AN KE HO
DETAIL INSIDEN AKTIVITAS
KATEGOR DEPART
I EMEN NRP
NAMA
PELAKU/ MASA KERJA GL
KORBAN
KLASIF
NAMA IKASI
INSIDE
N

Pada saat akan melakukan penataan hose cylinder

JANUAR bucket di area basket manitou CB 042, hidung mekanik SUBKON 5 tahun, 3 Dwi
5   19/01/2016 22/01/2016   PLANT 70310247 Makmur MI
I terbentur oleh frame basket manitou. Kejadian ini PLANT ( UT) bulan Winarno
berakibat luka memar pada mekanik ( 22:38 Wita )

W3

Insight :
• Mekanik masuk ke basket Manitou tanpa
komunikasi dengan Operator Manitou ,
sementara Operator Manitou masih proses
reposisi unit.
• Housekeeping area kerja kurang baik
• Kurangnya pengawasan ( Tidak ada pengawas
pada shift 2 utk crew UT FMC)
 Sketsa DT1075 vs DT3208
Area parkir unit ready

DT 1075
A r e a p a r k ir a la t su p p o r t

Workshop soulmate
ZERO INCIDENT

W10

Terima kasih
Periode : 1 Jan – 11 Mar 2016