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0t/h 110-P-001A&B
0t/h 34t/h IDF/FDF
~0% 0t/h
77t/h
LPS
Boiler#1 Start-up steam and power balance Confidential
Total HHPS 651 153t/h 153t/h 153t/h 193t/h
No.1 No.2 No.3 No.4
Total Power 187 PI Boiler Boiler Boiler Boiler
5UFO+1RFO 5UFO+1RFO 5UFO+1RFO 5FG+1RFO
0t/h 110-P-001A&B
0t/h 29t/h IDF/FDF
~0% 0t/h
83t/h
LPS
Actual Condition
Guidelines for Boiler#1 re-start up after maintenance completed:
Target Unit of Load Shedding
- Reduce GTG#1 load to 30MW Status Actual load
shed
- Increase GTG#1 to 70MW
Group A Offsite ; Ship Load Stop Enable 1,726 KW
- Keep Boiler#1 operate with 05 burners UFO and one RFO burner
Group B PPU ; Pelletizing Section Stop Enable 10,731 KW
- Minimize MPS excess letdown to LPS by adjust MPS extraction from STG#1 Group C PPU ; Polymer Finishing Section Stop Disable 10,731 KW
- Disable FLS for STG#1 and GTG#1 Group D RFCC ; PP-SPL Heat pump compressor Enable 20,361 KW
- Disable steam shedding for all Boilers (Activated OOS for Boiler#1,#2,#3,#4)
- Keep monitoring Boiler#1 operation until 9 th Feb 2020 (Sunday) and prepare to shutdown GTG#1
- Target FG consumption at Boielr#4 is 10000Nm3/h (110FI6310)
- As per decision from GRM and related Section to minimize Utilities cost, GTG#2 should keep at maximum load with LPG (base load) and load shedding
will be applied as below:
1. FLS will be applied for GTG#2 during GTG#2 high load
2. Pre-select from Gr.A to Gr.D excluded Gr.C
GTG#1 shutdown 9th Feb 2020 Confidential
Total HHPS 820 205t/h 205t/h 205t/h 205t/h
No.1 No.2 No.3 No.4
Total Power 187 Boiler Boiler Boiler Boiler
PI
3UFO+3RFO 5UFO+1RFO 5UFO+1RFO 5FG+1RFO
0t/h 110-P-001A&B
0t/h 20t/h IDF/FDF
~0% 0t/h
83t/h
LPS
Guidelines:
- Reduce GTG#1 load and ready to shutdown on 7:00PM of 9 th Feb Actual Condition
2020 Target Unit of Load Shedding Actual load
Status shed
- After GTG#1 shutdown, Load shedding will be applied as a GTG
Group A Offsite ; Ship Load Stop Enable 1,726 KW
maintenance case: Group B Enable 9,611 KW
PPU ; Pelletizing Section Stop
1. Steam shedding by STG#1 auto shutdown when a Boiler trip Group C PPU; Polymer Finishing Section Stop Enable 9,837 KW
2. Steam shedding for 121A001B incase STG#3/#4 TRIP when Group D RFCC; PP-SPL Heat pump compressor Stop Enable 19,357 KW
121A001D motor driven standby is available Group E RHDS; H2 Make-up compressor Stop (1 of 3) Enable 25,827 KW
3. FLS shedding will be enable for STG#1 and GTG#2 Group F SRU ; Air Bower Stop (086-KM001A and 093-KM-030A) Enable 27,124 KW
Group G KHDS/GOHDS ; S/D Enable 32,924 KW
4. Pre-selecte FLS from Gr.A to Gr.K except Gr.H Group H RHDS ; S/D Disable 32,924 KW
5. Always disable FLS for two running compressors 020K301 Group I PPU ; S/D Enable 38,144 KW
- Start MPS extraction from STG#2 (both MPS extraction are required Group J AROMA Unit Enable 52,944 KW
for emergency action) Group K NHDS/PENEX/CCR Unit Enable 77,694 KW
- Keep GTG#2 load as high as possible
A Boiler Trip during GTG#1 maintenance Confidential
Total HHPS 703 210t/h 234t/h 234t/h 234t/h
Total Power 160 Trip
No.1 No.2 No.3 No.4
PI Boiler Boiler Boiler Boiler
5UFO+1RFO 5UFO+1RFO 6RFO
0t/h 110-P-001A&B
0t/h 15t/h IDF/FDF
~0% 0t/h
68t/h
LPS
7t/h 110-P-001A&B
0t/h 0t/h IDF/FDF
~3% 0t/h
70t/h
LPS
Actual Condition
Guidelines: Target Unit of Load Shedding
Status Actual
shed
load
- A Boiler TRIP after a Boiler tripped during GTG#1 maintenance
from Gr.A to Gr.J (target) will auto shutdown Group A Offsite ; Ship Load Stop Enable 1,726 KW
Group B PPU ; Pelletizing Section Stop Enable 9,611 KW
- PO/SSV5.2 Stop one cooling water turbine driven pump (if two
Group C PPU; Polymer Finishing Section Stop Enable 9,837 KW
turbines are running) Group D RFCC; PP-SPL Heat pump compressor Stop Enable 19,357 KW
- Incase the remaining Boilers have difficulties to increase load to Group E RHDS; H2 Make-up compressor Stop (1 of 3) Enable 25,827 KW
expected load or HHPS pressure can not recover, PO/SSV5.1 Group F SRU ; Air Bower Stop (086-KM001A and 093-KM-030A) Enable 27,124 KW
enable FLS for STG#5 and Emergency shutdown STG#5 to activate Group G KHDS/GOHDS ; S/D Enable 32,924 KW
Group H RHDS ; S/D Disable 32,924 KW
FLS Group I PPU ; S/D Enable 38,144 KW
Group J AROMA Unit Enable 52,944 KW
Group K NHDS/PENEX/CCR Unit Enable 77,694 KW
Confidential
HRSG#2 TRIP after a Boiler tripped during GTG#1 maintenance
Total HHPS 703 234t/h 234t/h 234t/h
Total Power 160 No.1 No.2 No.3 No.4
PI Boiler Boiler Boiler Boiler
5UFO+1RFO 5UFO+1RFO 6RFO
8t/h 110-P-001A&B
0t/h 0t/h IDF/FDF
~3% 0t/h
68t/h
LPS
49t/h 110-P-001A&B
0t/h 0t/h IDF/FDF
~20% 0t/h
62t/h
LPS
43t/h 110-P-001A&B
0t/h 0t/h IDF/FDF
~17% 0t/h
68t/h
LPS
43t/h 110-P-001A&B
0t/h 0t/h IDF/FDF
~17% 0t/h
68t/h
LPS
Guidelines:
- A boiler TRIP STG#1 auto shutdown FLS activated
STG#3/STG#4 TRIP during GTG#1 maintenance Confidential
Total HHPS 800 200t/h 200t/h 200t/h 200t/h
Total Power 187 No.1 No.2 No.3 No.4
PI Boiler Boiler Boiler Boiler
3UFO+3RFO 5UFO+1RFO 5UFO+1RFO 5FG+1RFO
328t/h
GTG1 GTG2
LPG 120t/h 40t/h 270t/h
131t/h G Trip
STG3 G STG4 G G
t WI
~46% 34MW Main 70MW
HRSG HRSG Fixed Mode
Sharing Mode 252t/h
HPS 165t/h
169t/h 169t/h 43t/h 433t/h
110-P-002A&B
56t/h
Process ~21%
G STG1 G STG2 G STG5 102-P-001A&B
121-A-001A/B
UNIT 34MW 34MW 10MW 103-P-001B/C
Sharing Mode
Sharing Mode 67t/h 67t/h Fixed Mode 179t/h
MPS
0t/h 110-P-001A&B
0t/h 20t/h IDF/FDF
~0% 0t/h
73t/h
LPS
Guidelines:
- STG#3/STG#4 TRIP 121A001B auto shutdown
- PO/SSV5.2 switch one cooling water turbine driven pump to motor driven (if two turbines are running)
- Put letdown HHPS-HPS bypass station to service about 100t/h to avoid 110PV0031 over capacity when STG#4/STG#3 TRIP
- Apply FLS for STG#2, STG#4/STG#3
Load_shedding_philosophy (Temporary Solution)
Case Steam Load Power Load Shedding
Shedding
Trigger TRIP : GTG1, GTG2
Normal Operation (Both Not applied *Input Dummy parameter to Gr-A. in order to avoid unnecessary
GTGs operate with LPG) Process Unit S/D by single GTG trip.
Preselected Shedding Gr. : A-G, I-K, RHDS (Group H) is excluded.(*)
Boiler Maintenance (after Applied Trigger : STG1, GTG1, GTG2
TRIP/shutdown) (STG1/2 Trip) Preselected Shedding Gr. : A-G, I-K, RHDS (Group H) is excluded.(*)
Applied
GTG Maintenance Trigger : STG1, GTG1/GTG2
(after TRIP/shutdown) (STG1/2 Trip) Preselected Shedding Gr. : A-G, I-K, RHDS (Group H) is excluded.(*)
(121A001B Trip)*
STG Maintenance Trigger TRIP : GTG1, GTG2
Not applied
(after TRIP/shutdown) Preselected Shedding Gr. : A-G, I-K, RHDS (Group H) is excluded.(*)
Actual Condition
Target Unit of Load Shedding
Status Actual load shed
• Apply steam shedding for 121A001B Group A Offsite ; Ship Load Stop Enable 1,726 KW
incase STG#3/#4 TRIP when 121A001D Group B PPU ; Pelletizing Section Stop Enable 9,611 KW
motor driven standby is available Group C PPU ; Polymer Finishing Section Stop Enable 9,837 KW
Group D RFCC ; PP-SPL Heat pump compressor Stop Enable 19,357 KW
• Always disable FLS for two running Group E Enable 25,827 KW
RHDS ; H2 Make-up compressor Stop (1 of 3)
Compressors 020K301 in Gr.E Group F SRU ; Air Bower Stop Enable 27,124 KW
Group G KHDS/GOHDS Unit Enable 32,924 KW
Group H RHDS Unit Disable 32,924 KW
Group I PPU Unit Enable 38,144 KW
Group J AROMA Unit Enable 52,944 KW
Group K NHDS/PENEX/CCR Unit Enable 77,694 KW
CONFIDENTIAL 13