Engine Rebuild

DEFINISI
Engine Rebuild / Overhaul merupakan
suatu prosedur terorganisir yang dilakukan
untuk mengembalikan performa engine
kenilai spesifikasi standar dan memberikan
usia kedua dengan merekondisi komponen
yang dilakukan mengacu pada instruksi
Reusability Guideline Caterpilar
 Engine Rebuild
 Performance
Specification 153-
8410.
C-12 Diesel truck
engine electronics
( 777C )
Max. 395 HP
View Front Engine
 View RH site of Engine

Intek
Manipol

Exhaus
Manipol
Torbo / C

Hose Rad

Oil Filter

Menentukan : LH & RH = Dilihat dari belakang Engine

 View LH site of Engine
Cyl
Head
Cover

E.M.S
Oil Filler cup

Dumper

Fuel Stater
Filter Motor

Compressor

Menentukan : LH & RH = Dilihat dari belakang Engine

 View Top site of Engine

Cyl
Head
Cover

Adaptor
Name of Component
Exh Port

Intek Port

Oil Coller

Oil Filter

Oil Sump

Flywheel Hsg
 Name of Component

Exh Port

Water
Manipol

Intek Port

Oil Coller Water

Pump
Oil Filter
Engine Brake
Engine
Brake

Selenoit
Valve Intake, Exhaust & Injector

Rocker
Arm

Push Rod
 Liftting Engine Assy

Tool’s
Lifting Braket
 Remove Gear Train & Cover

Gear Campshaft

Gear Idler

Gear Crankshaft Note : Perhatikan Tanda pada masing2 gear

Installation Crankshaft
Balanser

Main Cup
 Remove & Instal Piston Assy
Attention :

Ring Piston Position

Put some oil
Hold Pin Piston

Compact with your partner

Massage Sponsor : Becarriful when Remove & Instal Piston Assy !!!!
 Liner Remover
Attention :
Compact with your partner
Tool’s Assy Position
Lifting Arm

Turn Over Clock wise

Massage Sponsor : Becarriful when Remove & Instal Liner Assy !!!!
 Inspection main bearing
Attention :
Baca Servis Manual

Specification

Bla…..Bla….

Massage Sponsor : Becarriful when Remove & Instal Liner Assy !!!!
 Clean Cylinder Block
Attention :
All oil gallery must be clean.
All water gallery must be clean.
All face must be clean
Contac with Cyl Head
Contac with Flywheel Housing

And so on

Bla…Bla…Bla…

( S.M.S ) = Massage Sponsor : Becarriful when Remove & Instal Liner Assy !!!!
 Clean Cylinder Block

( S.M.S ) = Massage Sponsor : Becarriful when Remove & Instal Liner Assy !!!!
Clean Cylinder Block
Contamination Control
Nock Camshaft, mengatur Injector

Nock Camshaft, mengatur Intek & Exhaus valve

 Spring Tester
Attention !!!

Baca : S / M

Dimension Spring
Berapa Tekananya

Spring Tester = Test Kelenturan spring harus standar

 Measurement Crankshaft
Attention !!! Main Journal

Baca : S / M
Mengetahui :

“ Standard ? “

“ Under Size ? “

Connecting Rod Journal

 Hardness Tester
Attention !!!

Baca : S / M

Standard ???

Metal Factice ???

Tool’s
 Crankshaft Test Alignment
Attention !!!

Baca : S / M

Standard ???

Permissible
Tolerations

Dial Indicator

Baca Dengan Benar Dial Indicator

 Apply Plastic gauge
Attention !!!

Baca : S / M

Berapa Standar ???

Permissible Tolerations

Baca Dengan Benar, Plastic Gauge

Plastic Precision Clearance Gauge
 Liner Dimension / Projection
Attention !!!
Baca : S / M

Berapa Standar ???

Permissible Tolerations

Antara : 1-2-3-4-5-6

???

Cyl Liner Dial Indicator

Valve Tester
Sealant lock nut
Ring Piston Remover
Valve Diameter Tester
Groove Ring Piston Tester
Flat Tester
Assembly Engine
Assembly Valve Intake & Exhaust
Assembly Gear Train
Assembly Electric & Electronic
Component
Assembly Engine
Assembly Engine
Assembly Engine
Clean area