BC 5600 Hardware

BC-5600 Hardware
Hematology Global Technical Support Department

Service@mindray.com
Version ： 1.0
NO.:MXQ-12023-BC-5600
© 2011 Mindray Confidential

OTY-12002 （ 3.0 ）
Hardware Introduction
Hardware
1 、 CPU board
2 、 Signal processing board 8 、 Volumetric board
9 、 Touch screen control board
3 、 Power driver board 10 、 Interface board
4 、 Power supply board 11 、 Indicator board
5 、 Laser control board 12 、 Sample feeding board
6 、 Pre-amplify board (MAS) 13 、 Compressor control board
7 、 Pre-amplify board (LAS) 14 、 Pressure detecting board
15 、 Sample detecting board
2 © 2011 Mindray Confidential

Hardware

Hardware diagram

CPU board

5V12V
Block diagram of the CPU board

CPU board
 It provides the hardware platform for running the operating system and applications,
controlling the running of the whole system.
 It provides some external interfaces, such as USB interface, TTL serial port, RS232
serial port, IDE interface, network interface, SPI interface, and difference display
interface.

CPU board connection

Signal processing board

5V12V
Block diagram of signal processing board

Signal processing board function
 Signal processing board amplify the analog signal and convert to digital signal.
 Monitor working voltage, aperture voltage, WBC background signal.
 Control Zap aperture voltage, aperture constant current source.

Signal processing board connection

Power driver board

5V12V24V
Block diagram of the driver board

Power driver board function
 Step & DC motor driver

 Valve & pump driver
 Heater control
 Inner Scanner control
 Temperature & pressure monitor
 Position & reagent sensor
 Laser light

Step motor driver
6 step motors:
 Wipe block (open-vial) motor
 Blood aspiration motor
 WBC sample rejection motor
 Auto mixing motor
 X axis load motor
 Y axis feed motor

DC motor driver
 2 DC motors for DIFF and BASO mixing

Valve & Pump driver
Power driver board can support 96 valves and pumps.
 SV 37 PCS, GV 29 PCS, waste pump assembly 1 PCS

Heater control
Power driver board can provide 3 heaters control:

 Reagent pre-heat bath
 DIFF/BASO bath
 Forward assembly heater
 Comparing the measured temperature with the target temperature, the MCU turns
on/off the heater via PID algorithm to control the temperature correctly.

Inner Scanner control
 Inner scanner used to read tubing bar code

Temperature & Pressure monitor
 Ambient temp. monitor and laser diode temp.

 5 pressure monitors

Driver Board connection

Driver Board connection

Power supply board

Block diagram of power supply board

Power supply board
 AC input: AC100~240V
 Voltage output: 24V 、 12V 、 5V
 Standby circuit
 Protection: over-current, over-voltage, short protection

Power supply board connection

Laser control board

Laser control board
 Laser light intensity control

 Light source on/off control

Laser control board function
 Laser control board is used to make laser diode to generate stable and properly laser
light; laser light intensity can be adjusted within certain range.
Adjust VR1
Let TP2VREF
between 4.0 and 4.2V

Pre-amplify board

Pre-amplify board

Pre-amplify board function
 Pre-amplify board is used to collect the scatter signal at different angles (LAS,
MAS); convert light signal to electrical signal and amplify.

Installation for Pre-amplify board

Volumetric board

Volumetric board function
Control RBC counting cycle

 It consists of one volumetric tube and two optical couplers. When the liquid is passing
through the first optical coupler, there will be a signal of starting count. After the liquid
is passing through the second optical coupler, there is a signal of stopping count.
Adjustment:
Adjust VR4 and let TP2 be within 2.4V~2.42V
Adjust VR3 and let TP3 be within 2.4V~2.42V

Interface board

Interface board
 USB: 4 (keyboard, mouse, scanner, printer)

 DB9: 1 (pneumatic unit)
 RJ45: 1 (PC)
 RS232: reserved

Sample detecting board
 Blood sensor and sample detecting board Function:

 Check if the blood aspirated from auto piercing is enough or not.

Sample detecting board
To Blood sensor
（ for autoloader
and close tube ）
To power driver
board

Indicator board

Indicator board
 Green/yellow led indicator

 Soft switch
 Buzzer
 Connect to power driver board

Sample feeding board

Sample feeding board
 2 step motors (X axis load motor, Y axis feed motor)

 Position sensors
 Barcode scanner

Touch screen control board

Touch screen control board
 Transfer touch signal to CPU board

Compressor control board

Compressor control board
 AC input: 110V/220V
 Control air compressor

Pressure detecting board

Pressure detecting board

Autoloader
1. Sensor for detecting the full status of the unloader

2. Sensor for detecting the status of unloading reset
3. Sensor for detecting the start position of the Y-coordinate feeding motor
4. Y-coordinate feeding sensor (left)
5. Fixed-type bar code scanner
6. Sensor for detecting the status of the tube

Autoloader
7. Y-coordinate feeding sensor (right)

8. Sensor for detecting the stop position of the X-coordinate loading motor
9. Sensitive switch for X-coordinate loading
10. Sample feeding motor
11. Sensor for detecting the start position of the X-coordinate loading motor
12. Sample loading motor
Disassemble

FAQ
 If the lase diode current is low, what shall we do?
 If the touch screen can’t be calibrated, what shall we do?

Practice – Recognize each board
 Function and connection of each board

Practice – Disassemble autoloader
 Function of each motor and sensor

Troubleshooting

Power Problem
Power supply board may be

Any LED doesn’t light on Y
defective
N
Connect the CPU board, press
soft button
If you find the Board, remove all the

N
connection cables and then connect
Connect the power driver board,
them one by one to check whether
press soft button
there is short.
Y
Check whether there is any leakage
Any LED doesn’t light on which may cause short circuit.
N
Connect the signal processing
board, press soft button

DIFF Mixing Motor Error
 Check the cables of mixing motor and optical sensor whether they are connected
well.
 Test the DIFF mixing motor on the “Service->Self-test->Mechanical” screen.
 Disassemble and take out the upper mixing part of reaction bath and check whether the
mixing bar or reaction bath is dirty.
 After taking out the DIFF mixing motor, hold it on hand and test it on the “Service-
>Self-test->Mechanical” screen. Check the mixing bar whether it can work well. If not,
maybe the motor itself is defective.
 If the motor works normally, maybe the optical sensor is defective. You could
exchange the optical sensors of DIFF and BASO mixing motor, then check whether the
error will be transferred to BASO mixing motor. If yes, the optical sensor is defective.

Flash Screen or Poor Display
 Solution:
 Check the cables between CPU Board and LCD display. You could disconnect and
reconnect them tightly.
 Check the LCD display. Please replace it to confirm.
 Check the CPU Board. Please replace it to confirm.
 Please note it is normal to have flash screen when upgrading the software for “Main
Board”.

WBC Syringe Action Error
 Perform self-test on the “Service->Self-test->Mechanical” screen. Add lubricating
oil to the syringe motor.
 Check whether there is any leakage. Maybe some tube is loose because of pressure.
So the leakage burns the optical sensor.
 Disassemble and check the SRV. Maybe it is blocked and this will cause pressure to
the tubs which may loose.
 Exchange the optical sensor of 100ul syringe to that of 2.5ml syringe, then check
whether the error will be transferred. If yes, the optical sensor may be defective.
Please clean the sensor. If the sensor doesn’t work after cleaning, replace the optical
sensor.
 Replace the syringe motor

Cylinder Action Error
 Perform self-test in the “Service > Self-test > Mechanical” screen.
 Check whether there is any leakage or the connection is loose.
 Check the relative gas valve.
 Check the pressure value whether they are within normal range.
 Check the optical sensor. You could remove another one from the unit and replace
the one for pierce cylinder to check.

Cylinder Action Error
 Don’t stick too thick labels on tubes.
 Piecing cylinder movement failure or detecting sensor defective, or tube is dropped

when piecing.
 X cylinder fails to go forth ward. The label on the tube might spread and block the
clipper.
 Z cylinder fail to go up or down. The clipper could not get the tube out of the tube rack
or put it back.

Z position
sensor
cylinder
X cylinder
X position sensor

Y counter error
 If it hasn’t feed the tube rack in Y direction, it might be the problem of these clipper
moves easily. You may disassemble and clean them.

Y counter error
 If it has feed the tube rack in Y direction, it might be the problem of the
induction plate or sensor.
 Liquid leaking will cause sensor failure.
 Sudden shake of machine will cause the count sensor miscount.
Tube rack feeding
direction The deck
board This tip should be
3mm higher than
lower the deck
C B A

Y counter error
Please put a tube on the second position of the tube rack, then load the tube rack, feed
four steps. Then remove the diluent sensor, access Service->Status->Position, check the
value of left and right counter
Left counter: 2 normal, 1 adjust left clipper, 0 left sensor defective

Right counter: 4 normal, 3~1 adjust right clipper, 0 right sensor defective

Y counter error

Mixing motor error
 If the tube slide and hit the piecing

unit.
 Access Self test, please test two or
three times to remove error.
 Also make sure there is 1mm space
between the arm and the limit bar.
 Replace the sensor.
1mm space when mix

Unload error
1) Unloader unit is full.

Remove all tube racks, and check in Status ->Position. If still full, the sensor to detect
tube racks doesn’t work when exposure to strong light, or it is defective.
Besides
 Let the tube rack be unloaded automatically, it is not recommended to move manually.
 Don’t put any else on the deck.

Unload error
2) Unloader moves to start position failure.

 Unloader moves to stop position failure.
 Unloading is unallowed.
 Access Service->Self Test, test the unloader. If the teeth don’t come out, or can’t go
back. Please disassemble and clean, then reassemble, or replace the teeth. Don’t put
any lubricating oil to the teeth or it will cause bigger resistance.
 Also if the spring loose springiness, you need to replace a new one.
 If the teeth can be moved smoothly by hand, but in Self test failed, the sensor may be
defective.

Unload error
 If the short teeth bar can’t go back, please

replace it.
Long teeth
 The tube rack was not unloaded to the One tooth out
right position. Please disassemble the

Short teeth
upper cover of gear bed, remove the short
teeth bar and move it forward for one
teeth.

Trouble if stick label wrongly
Such tubes will stick the back backup bracket or block the clipper
Turn up

Trouble if stick label wrongly
The clipper can’t catch the tubes, or put the tubes back.

Barcode error
 You may set to continue or not when fail to read barcode.
 Select the right barcode in setup menu.
 It is recommend to deselect any barcodes those won’t be used, so to prevent confusing.
 Stick the barcode according to operator manual.
 Let the barcode label face the barcode scanner.
 Replace the barcode.

Version Information
Version Author Date Description
1.0 Eric cheng 2012.6.18 BC-5600 Hardware

Check Information
Version Reviewer Date Comments
1.0 Carl 2012.6.20 Initial Release

Thank you!

BC 5600 Hardware

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Hematology Global Technical Support Department

© 2011 Mindray Confidential

2 © 2011 Mindray Confidential

© 2011 Mindray Confidential

4 © 2011 Mindray Confidential

5 © 2011 Mindray Confidential

6 © 2011 Mindray Confidential

7 © 2011 Mindray Confidential

8 © 2011 Mindray Confidential

9 © 2011 Mindray Confidential

10 © 2011 Mindray Confidential

11 © 2011 Mindray Confidential

12 © 2011 Mindray Confidential

13 © 2011 Mindray Confidential

14 © 2011 Mindray Confidential

 Step & DC motor driver

15 © 2011 Mindray Confidential

16 © 2011 Mindray Confidential

 2 DC motors for DIFF and BASO mixing

17 © 2011 Mindray Confidential

Power driver board can support 96 valves and pumps.

 SV 37 PCS, GV 29 PCS, waste pump assembly 1 PCS

18 © 2011 Mindray Confidential

Power driver board can provide 3 heaters control:

19 © 2011 Mindray Confidential

 Inner scanner used to read tubing bar code

20 © 2011 Mindray Confidential

 Ambient temp. monitor and laser diode temp.

21 © 2011 Mindray Confidential

22 © 2011 Mindray Confidential

23 © 2011 Mindray Confidential

24 © 2011 Mindray Confidential

25 © 2011 Mindray Confidential

26 © 2011 Mindray Confidential

27 © 2011 Mindray Confidential

28 © 2011 Mindray Confidential

 Laser light intensity control

29 © 2011 Mindray Confidential

30 © 2011 Mindray Confidential

31 © 2011 Mindray Confidential

32 © 2011 Mindray Confidential

33 © 2011 Mindray Confidential

34 © 2011 Mindray Confidential

35 © 2011 Mindray Confidential

Control RBC counting cycle

36 © 2011 Mindray Confidential

37 © 2011 Mindray Confidential

 USB: 4 (keyboard, mouse, scanner, printer)

38 © 2011 Mindray Confidential

 Blood sensor and sample detecting board Function:

39 © 2011 Mindray Confidential

40 © 2011 Mindray Confidential

41 © 2011 Mindray Confidential

 Green/yellow led indicator

42 © 2011 Mindray Confidential

43 © 2011 Mindray Confidential

 2 step motors (X axis load motor, Y axis feed motor)

44 © 2011 Mindray Confidential

45 © 2011 Mindray Confidential

 Transfer touch signal to CPU board

46 © 2011 Mindray Confidential

47 © 2011 Mindray Confidential

48 © 2011 Mindray Confidential