BC-5600 Installation

BC-5600 Installation & Notice
Hematology Global Technical Support Department

Service@mindray.com
Version ： 1.0
NO.:MXQ-12023-BC-5600
© 2011 Mindray Confidential

OTY-12002 （ 3.0 ）
Content
 Preparation
 Configuration
 Installation and Notice
2 © 2011 Mindray Confidential

Preparation
Tools:
 Clipper
 Monkey wrench
 Cross-headed screwdriver
 USB flash disk
 7um standard particle
 Calibrator
 Control
 Fresh blood samples

Preparation
Space requirement:
 At least 100cm to both left and right sides
 At least 50cm behind
 Enough room on or below the countertop to accommodate the diluent, rinse and waste
containers

Preparation
Power requirement:
Voltage Frequency
Analyzer AC100 V ～ 240 V 50/60 Hz
AC110/115 V 50/60 Hz
Pneumatic unit
AC220/230 V 50/60 Hz

Preparation
Environment requirement:
 Optimal operating temperature: 15 ℃-30 ℃
 Running temperature: 10 ℃-40 ℃
 Optimal operating humidity: 30 %-85 %
 Atmospheric pressure: 70 kPa-110 kPa
 Free from dust, mechanical vibrations, loud noises and electrical interference

Configuration
 Open vial sampling: without auto mixing part, without pierce needle.

Configuration
 Close tube + Open vial sampling:

Configuration
 Autoloader + Open vial sampling:

Installation and Notice
 1. Unpacking
 2. Removal
 3. Connection
 4. Start up and adjustment
 5. Unit test

Unpacking
 Autoloader Configuration
Four packages: main unit, pneumatic unit, autoloader and accessory
 Close tube or Open vial Configuration

Three packages: main unit, pneumatic unit and accessory

Unpacking
 Main unit
Packing tapes
Top cover

Unpacking
 Main unit
Accessories of the main unit

Unpacking
 Main unit
Main unit

Unpacking
 Main unit

Unpacking
 Pneumatic unit
Packing tapes

Unpacking
 Pneumatic unit
Accessory kit
Protective corners

Unpacking
 Pneumatic unit
Top foam
Pressure regulator
Cardboard
Bottom foam

Unpacking
 Autoloader
Packing tapes

Unpacking
 Autoloader
Cardboard
Tube rack

Unpacking
 Autoloader
Autoloader stop
bar
Foam

Unpacking
 Accessory
Packing tapes

Unpacking
 Accessory
Accessories

Unpacking
 Accessory
Cardboard Operator’s Data

manual management
software

Removal
 Main unit
Remove the foam protecting the sample probe
Protecting foam

Removal
 Main unit
Remove the Adhesive Tapes using to Fix the Communication Cable of the Autoloader
Adhesive tapes

Removal
 Main unit
Remove the Adhesive Tapes using to Fix the Stop Bar of the Front Cover
Adhesive tapes

Removal
 Main unit
Remove the Plastic Cable Tie using to Fix the Wipe Block
Plastic cable tie

Removal
 Main unit
Remove the Plastic Cable Tie using to Fix the Cylinder and Clppier
Plastic
cable tie

Removal
 Main unit
Remove the spacing blocks in the SRV
Clean SRV

Removal
 Pneumatic unit
Remove the Fixing Screws on the Bottom of the Pneumatic Unit
Fixing screw

Removal
 Autoloader
Remove the adhesive tape on the autoloader and cut off the plastic cable ties fixing the
accumulation tray and the stop bars of the autoloader

Removal
 Autoloader
Remove the plastic cable tie fixing the longitudinal feeding pusher
Autoloader Cut the plastic

cable tie

Removal
 Autoloader
Remove the two screws fixing the protective cover
Remove and
keep them for
use later

Connection
 Installing the autoloader

Install the Stop Bars
Location hole
Put the barrier behind the

location hole
Insert the two stop bars into the slots on the bottom plate of the main
unit. Then fix the bars onto the bottom plate with two cross-pan head
screws

Connection

Connect the Communication Cable
The cables should be put into the gap in

case of pressed

Connection

Fix the autoloader
Do not tightly fix the screws, since the autoloader may need
further adjustment

Connection
 Connect the Reagents and Waste Container

Connection
 Connect the Reagents and Waste Container
Installing the supporting board for

diluent container

Connection
 Connect the Pneumatic Unit

Connection
 Connect the Optional Equipment

Connection
 Connect to the Power Source

Main unit: AC100-240V
Pneumatic unit: AC110/220V

Start up and adjustment
 Check before Starting the Analyzer
Check that the tubes of the wipe block move

smoothly and are not worn.
Check that the SRV tubes do not get loose

and are not worn.

 Check before Starting the Analyzer
Check that the tubes of the autoloader

are not worn. They do not get loose;
interfere with the front cover or with the
moving parts.

 Turn on
Turn on pneumatic unit first, then main unit; press Power Button to start up

 Turn on
If error occurs during startup, the analyzer will not run the fluidics initialization, and a dialog box will pop
up. Click "No", and then go to the “Service>Log" screen to check the error Log.
Service engineer ID: service

Password: Se s700

 Adjust the Position of Autoloader
Loosen the two screws to adjust the position

Put an empty tube rack on the autoloader

platform, and access Service->Debug menu;
first “Initialize”, then click “Load”, then
“Feed” to let the rack go step by step.
Don’t feed the tube rack manually.

Click the "Pinch cylndr fwd" button in the

"Manipulater" area to move the manipulator to
the pinching position and check if it is right above
the tube position; move the autoloader left and
right on the stop bar to adjust

 Autoloader Test
Check whether the tube could be caught by the

clipper properly.
Check whether the piecing needle is in the center of

tube cap.
Check whether the tube could be put back into the

rack smoothly.
Check whether it is normal when unloading the

tube rack.

 Fix the Protective Cover of the Autoloader
Fix the protective cover of the autoloader

by using the two screws removed
previously

 Adjust Inner barcode scanner (possible)

 Adjust Inner barcode scanner (possible)
Horizontal position
Vertical position

 Adjust Pierce depth (possible)
Air hole
Sampling hole

First loosen
this screw; then
fasten after
adjustment
Moving outside, piecing needle

goes inside
Sample out
Air hole connector
• Adjust Pierce depth (possible)
First loosen
this screw; then
fasten after
adjustment
Moving outside, piecing

needle goes inside

• Adjust Pierce depth (possible)
Make sure the

sampling hole could
be seen

• Keep this box to prevent any leaking

Unit test
 Background Test
Requirements:
WBC ≤0.3
HGB ≤1
RBC ≤0.03
HCT ≤0.5
PLT ≤10

Unit test
 Confirm the optical system

Calibrator: used to check the LAS/MAS CG position
At the "Count" screen, select the mode "OV-WB" and "CBC+5DIFF", and then run the calibrator three times (recommended). Select the
first analysis record of calibrator in the “Review”, and click "OpAdjust".

Unit test

Select "Calibrator" mode and click "Calculate". Record the "LAS/MAS CG Position" of the particle with larger "LAS 0.1max Number",
and then check the "LAS/MAS CG Position" of the other 2 analyses .

Unit test

Calculate the mean values of "LAS/MAS CG Position" of the 3 analyses, and make sure: LAS CG position mean within ±2.80 from the
target; MAS CG position mean within ±3.20 from the target.

Unit test

If the mean values are out of the range, enter the "LAS CG Target" and "MAS CG Target" and click ">>>" to get the gain values for the
1st calibrator analysis (note down the new gains).
Select the right Particle

group as the previous pages
If you set the new gains just

by 1 calibrator test, not
three times tests as
recommended, you could
directly click this button to
apply the new gains

Unit test

Configure gain of the other 2 analyses in the same way. Calculate the mean values of the LAS gain and MAS gain of the 3 analyses as
the final gains. Click "Setup"→"Gain", and enter the final gains in the "WBC_LAS(DIFF)" and "WBC_MAS(DIFF)" fields. In the
"Corresponding Factor of DIFF and BASO" area, enter 1.87 in the LAS field and 1.48 in the MAS field.
After setting DIFF gains,

use the factors to set the
BASO gains automatically

Unit test

Control: If the calibrator is not available, use the normal control instead; the operation is the
same, while just having different target values.
The target value of LAS/MAS CG Position is different according to the lot no.. Please contact Mindray service engineer
to get the right one.

Unit test

7um standard particle: use to check the LAS/MAS 0.1max width
Go to the "Gain" setup screen. Record the gain of WBC_MAS(DIFF), and enter "20" in the WBC_MAS(DIFF) field.

Unit test

At the "Count" screen, run the 7um standard particles in the OV-WB-CBC+5DIFF mode, and then go to the "Review" screen. Select the
analysis record and click "OpAdjust". Click "Calculate", and check the particle with larger "LAS 0.1max Number“.
The requirements: LAS

0.1max Width≤9;
MAS 0.1max Width≤13

Unit test

After check, go to the gain setup screen, and enter the gain value you've just recorded in the WBC_MAS(DIFF) field.

Unit test
 Normal Fresh Sample test

Select Normal Fresh (collected no more than 4 hours before) anticoagulated venous blood
samples, and run the samples in the OV-WB mode. The normal Scattergrams shall be like
below:

Version Information
Version Author Date Description
1.0 Eric cheng 2012.6.18 BC-5600 Installation

Check Information
Version Reviewer Date Comments
1.0 Carl 2012.6.20 Initial Release

Thank you!

BC-5600 Installation

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BC-5600 Installation & Notice

Hematology Global Technical Support Department

© 2011 Mindray Confidential

2 © 2011 Mindray Confidential

3 © 2011 Mindray Confidential

4 © 2011 Mindray Confidential

Analyzer AC100 V ～ 240 V 50/60 Hz

5 © 2011 Mindray Confidential

6 © 2011 Mindray Confidential

7 © 2011 Mindray Confidential

 Close tube + Open vial sampling:

8 © 2011 Mindray Confidential

 Autoloader + Open vial sampling:

9 © 2011 Mindray Confidential

10 © 2011 Mindray Confidential

 Close tube or Open vial Configuration

11 © 2011 Mindray Confidential

12 © 2011 Mindray Confidential

Accessories of the main unit

13 © 2011 Mindray Confidential

14 © 2011 Mindray Confidential

15 © 2011 Mindray Confidential

16 © 2011 Mindray Confidential

17 © 2011 Mindray Confidential

18 © 2011 Mindray Confidential

19 © 2011 Mindray Confidential

20 © 2011 Mindray Confidential

21 © 2011 Mindray Confidential

22 © 2011 Mindray Confidential

23 © 2011 Mindray Confidential

Cardboard Operator’s Data

24 © 2011 Mindray Confidential

25 © 2011 Mindray Confidential

26 © 2011 Mindray Confidential

27 © 2011 Mindray Confidential

Plastic cable tie

28 © 2011 Mindray Confidential

29 © 2011 Mindray Confidential

30 © 2011 Mindray Confidential

31 © 2011 Mindray Confidential

32 © 2011 Mindray Confidential

Autoloader Cut the plastic

33 © 2011 Mindray Confidential

34 © 2011 Mindray Confidential

 Installing the autoloader

Put the barrier behind the

35 © 2011 Mindray Confidential

 Installing the autoloader

The cables should be put into the gap in

36 © 2011 Mindray Confidential

 Installing the autoloader

37 © 2011 Mindray Confidential

 Connect the Reagents and Waste Container

38 © 2011 Mindray Confidential

 Connect the Reagents and Waste Container

Installing the supporting board for

39 © 2011 Mindray Confidential

 Connect the Pneumatic Unit

40 © 2011 Mindray Confidential

 Connect the Optional Equipment

41 © 2011 Mindray Confidential

 Connect to the Power Source

42 © 2011 Mindray Confidential

 Check before Starting the Analyzer