Andrew Dunbabin March 2012

Thermowell Calculation Guide

In accordance with ASME PTC 19.3
TW-2010
© ABB Group
November 16, 2022 | Slide 1
Introduction
ASME PTC 19.3 TW-2010 was written to replace ASME PTC 19.3-1974
following some catastrophic failures in non-steam service, these
thermowells passed the criteria laid out in 1974.

The 2010 standard includes significant advances in the knowledge of

thermowell behaviour. ASME PTC TW-2010 evaluates thermowell suitability
new and improved calculations including:
 Various thermowell designs including stepped thermowells
 Thermowell material properties
 Detailed process information
 Review of the acceptable limit for frequency ratio
 Steady-state, dynamic and pressure stress

© ABB Group
November 16, 2022 | Slide 2
Failure of a thermowell
In1995 a thermowell failed in the secondary coolant loop of
the Monju fast breeder reactor in Japan.
The failure closed the plant for 15 years
The thermowell was designed to ASME PTC 19.3 1974
The failure was found to be due to the drag resonance induced
on the thermowell by the liquid sodium coolant

© ABB Group
November 16, 2022 | Slide 3
Stresses on a Thermowell

Thermowells protect temperature sensors from direct contact with a

process fluid. But once inserted into the process, the thermowell can
obstruct flow around it, leading to a drop in pressure. This
phenomenon creates low pressure vortices downstream of the
thermowell.

These vortices occur at one side of the

thermowell and then the other, which is
known as alternating vortex shedding. This
effect can be seen in the example of a flag pole
rippling a flag in the wind

© ABB Group
November 16, 2022 | Slide 4
Frequency Ratio
X
Vortex shedding causes the
thermowell to vibrate.
If this vortex shedding rate (fs)
Y matches the natural frequency
(fnc ) of the thermowell, resonance
Flow Direction occurs, and dynamic bending
stress on the thermowell greatly
increases

Forces created by the fluid in the Y plane (in-line with flow) are called drag and
forces created in the X plane (transverse to flow) are called lift

The vortex shedding rate for the drag and lift must be calculated. The in-line frequency
(parallel to flow) is 2x the transverse frequency.

© ABB Group
November 16, 2022 | Slide 5
Induced Frequencies
 Where the induced frequency meets the natural frequency of the thermowell the amplitude of vibration
increases rapidly
 The drag frequency induced is twice that of the lift frequency induced.
 As such it meets the natural frequency of the thermowell at half the fluid velocity of the lift induced frequency
 The drag forces are smaller than the lift forces and under certain special conditions may not be significant.

© ABB Group
November 16, 2022 | Slide 6
Resonance “lock in”

 Both lift and drag resonance tends to “lock in” on the

natural frequency
 The low damping of thermowells exaggerates this effect

In line (drag) excitation

Transverse (lift)

Fn

Nominal lock-in
range

Fluid velocity
© ABB Group
November 16, 2022 | Slide 7
Frequency Ratio Limit
The frequency ratio (fs / fnc ) is the ratio between the vortex shedding rate and the
installed natural frequency. In the old standard, the frequency ratio limit was set
to 0.8. This was to avoid the critical resonance caused by the transverse (lift)
forces

Following the inclusion of the in- The transverse

line (drag) forces, a second resonance band is
resonance band may also need to above the 0.8 limit
be avoided
Frequency Ratio Limit
The frequency limit ratio
is set at either 0.4 or 0.8.
The criteria for which
limit to use is defined in
ASME PTC 19.3 TW-2010
and the theory is
simplified below. This is
the theory used in the
calculation and should
not be estimated
without carrying out the
full evaluation.
Thermowell stress location

 The thermowell is an unsupported beam and as such the

stresses concentrate at the root of the stem

© ABB Group
November 16, 2022 | Slide 10
Thermowells; when to perform a calculation
 A thermowell can be considered to
be at negligible risk if the following
criteria are met:
 Process fluid velocity is less
than 0.64 m/s
 Wall thickness is 9.55 mm or
more
 Unsupported length is 610 mm
or less
 Root and tip diameter are 12.7
mm or more
 Maximum allowable stress is
69 Mpa or more
 Fatigue endurance limit is 21
Mpa or more
 For all other conditions it is advised
that a calculation is performed

© ABB Group
November 16, 2022 | Slide 11
Thermowells; Assumptions and limits
 A number of assumptions are made in the
standard:
 Surface finish of the thermowell will be
32 Ra or better
 The thermowell is solid drilled
 There is no welding on the stem of the
thermowell (other than the attachment
to the flange)
 That the flange rating and attachment
are in compliance with established
standards .
 That the thermowell is within the
dimension limits given in the standard
(table 4-1-1 and 4-2-1)
 That any corrosion or erosion is
allowed for

© ABB Group
November 16, 2022 | Slide 12
Thermowell; the pass criteria
 There are four criteria for a  All four of the criteria need to be
thermowell to pass evaluation to evaluated and all four need to be
PTC 19.3 TW-2010 passed.
 Frequency limit: the resonance
frequency of the thermowell shall be
sufficiently high so that destructive
oscillations are not excited by the
fluid flow
 Dynamic stress limit: the maximum
primary dynamic stress shall not
exceed the allowable fatigue stress
limit
 Static stress limit: the maximum
steady-state stress on the thermowell
shall not exceed the allowable stress,
determined by the Von Mises criteria
 Hydrostatic pressure limit: the
external pressure shall not exceed
the pressure ratings of the thermowell
tip, shank and flange

© ABB Group
November 16, 2022 | Slide 13
Introduction to ABB’s Wake Frequency
Calculation

© ABB Group
November 16, 2022 | Slide 14
 Thermowell Types
STR/THREAD STR/SW STR/FLG STR/VAN STR/WELD

TAP/THREAD TAP/SW TAP/FLG TAP/VAN TAP/WELD

STEP/THREAD STEP/SW STEP/FLG STEP/VAN STEP/WELD

KEY: STR = STRAIGHT; TAP = TAPERED; STEP = STEPPED

THREAD = THREADED; SW = SOCKET WELD; FLG = FLANGED;
© ABB Group
November 16, 2022 | Slide 15 VAN = VAN STONE; WELD = WELD-IN
Dimension Details

Note:
Ls and bs are only applicable for step-shank thermowells

© ABB Group
November 16, 2022 | Slide 16
Calculation Report
Project and client details from the
Front Page are shown here

Input data from the Data Entry

sheet is pulled through here
including the thermowell type
and material details

The calculated results are shown

in either Metric or Imperial units
as selected on the Front Page
Thermowell Suitability is the key
information

The reason for suitability failure

can be found in the comments
section
© ABB Group
November 16, 2022 | Slide 17
When a Calculation Fails
If a thermowell fails the evaluation, the design can be changed in the
following ways:
• Shorten the thermowell to reduce the unsupported length
• Increase the thickness of the thermowell (A and B)

A velocity collar can be added to reduce the unsupported length

although this is not generally recommended. A velocity collar is used to
provide a rigid support to the thermowell and will work only if there is an
interference fit between the standoff wall and the collar.
Care must be taken to ensure the collar meets the standoff wall at
installation and is not affected by corrosion. If a velocity collar is the
only viable solution, it is the responsibility of the operator to ensure
there is an interference fit between the standoff wall and the velocity
collar.

© ABB Group
November 16, 2022 | Slide 18
© ABB Group
November 16, 2022 | Slide 19