SV300 Service Training - Medium

Global Technical Support for Life Support Product

Version ： 1.0 NO.:MMZ-15002-SV300
© 2011 Mindray Confidential
OTY-12002 （ 3.0 ）
 Contents

• Pneumatic Circuit

• Electric Circuit

• Factory Calibration

• Upgrade

• Trouble-shootings

2 © 2011 Mindray Confidential

 Contents

• Pneumatic Circuit

• Electric Circuit

• Factory Calibration

• Upgrade

• Trouble-shootings

3 © 2011 Mindray Confidential

 Pneumatic Circuit

Gas supply Turbo blower Inspiration valve Safety valve

Heat PI P
Exchanger
Tblower OS
SOL1
Pfilter
T O2
P Insp.
SD1 SD2 F7
valve
Q2 CV2
Air
Low- Pressure Inlet
F5
F1 F2 Blower F8 Humidifier
SV

Q1 F6 WT1
O2 F4
Low-Pressure Inlet Atmosphere
CV1
R1
NCV F12 P PE Patient
PQ3
Nebulizer
O2 P
High-Pressure Inlet SOL3 SOL2
F3 REG
PSOL R2 F11 F10

R3

Atmosphere
CV3 EV Q3 F9

WT2

Nebulizer control
Expiration valve Breathing circuit

4 © 2011 Mindray Confidential

 Pneumatic Circuit

Difference from E3/E5

Heat PI P
Exchanger
Tblower OS
SOL1
Pfilter
T O2
P Insp.
SD1 SD2 F7
valve
Q2 CV2
Air
Low- Pressure Inlet
F5
F1 F2 Blower F8 Humidifier
SV

Q1 F6 WT1
O2 F4
Low-Pressure Inlet Atmosphere
CV1
R1
NCV F12 P PE Patient
PQ3
Nebulizer
O2 P
High-Pressure Inlet SOL3 SOL2
F3 REG
PSOL R2 F11 F10

R3

Atmosphere
CV3 EV Q3 F9

WT2

5 © 2011 Mindray Confidential

 Major Parts
Turbo Blower
Assembly

Inspiration Valve
O2 proportional valve Assembly

Safety Valve
Assembly

Expiration Valve
Assembly

6 © 2011 Mindray Confidential

 O2 Inlet Assembly

Regulator

O2 flow
sensor
Nebulizer
O2 proportional valve Nebulizer Low-pressure O2 outlet
switch CPC
valve quick connector

7 © 2011 Mindray Confidential

 Turbo Blower

- To mix the room air and O2 gas, and

then turbo blower will compress the
Air inlet Mixture
gas mixture gas to high pressure mixture
outlet gas
O2 inlet
- For patient safety, two stage filters
Air inlet are provided at air inlet, dust filter
and HEPA (High Efficiency Particle
Air) filter.

Mixture gas O2 inlet

outlet

8 © 2011 Mindray Confidential

 Turbo Blower

Item Specifications
Operating 18~22Vdc
O2 voltage
Speed >33000r/min@18VDC
Max Output ≥250 L/min
Flow
Life time 20,000hrs
1 HEPA Filter 0.3um
Air

9 © 2011 Mindray Confidential

 Flow Control

Filter
net

Voice coil
Motor

- During inspiration phase, regulate the flow

rate of compressed mixture gas from blower,
and delivered to inspiration port.

10 © 2011 Mindray Confidential

 Voice Coil Motor

SV300 E3/E5

11 © 2011 Mindray Confidential

 Flow Control

O2 Sensor

Lifetime ：
- 1.5*106 %O2 hours at 20℃
- 0.8*106 %O2 hours at 40℃

Output Voltage ：
9-13mv @ 21% O2

Accuracy ：
<= 3%

Need to be stabilized for

15min before calibration
Anesthesia Ventilator
machine
12 © 2011 Mindray Confidential
 Safety Valve Assembly

Electromagnet

Inspiration port

- To prevent over-pressure during mechanical ventilation

- To enable spontaneous breath in case of emergency

13 © 2011 Mindray Confidential

 Safety Valve Assembly
1- Normal ventilation

2- Over-pressure

3- Power-off

1
3
2

14 © 2011 Mindray Confidential

 Expiration Valve Assembly

- Expired gas from patient pass Metal film

expiration flow sensor and
Expiration valve
check valve
membrane

- Integrated expiration flow sensor

with metal film

P1 P2 Disinfected expiration valve

assembly

处理电路 CPU

15 © 2011 Mindray Confidential

 Expiration Valve Assembly

Voice coil Expiration Sampling Disinfected

motor valve seat manifold expiration valve
assembly
16 © 2011 Mindray Confidential
 Expiration Valve Assembly

Compared with E3/E5

- Smaller size, less parts
- Easier to maintain

17 © 2011 Mindray Confidential

17
 Contents

• Pneumatic Circuit

• Electric Circuit

• Factory Calibration

• Upgrade

• Trouble-shootings

18 © 2011 Mindray Confidential

 Electrical Circuit Block Diagram
Power module

Monitoring module

Main
control

Display module

Parameter
module

19 © 2011 Mindray Confidential

 Power Module

20 © 2011 Mindray Confidential

 Power Module

3.3VB
VDD(3.3V)
(3.3V Standby)
LDO
LDO
Power Manage
CHARGE MCU
CIRCUIT

VCCA(5V)
Main control
DC-DC
AC-DC LCD GUI&VPM
Mainstream Touch Screen
Key Board Speaker
Display CPU
CO2 Control Board
DC-IN SWITH
BATTERY1 LOGIC
VBB VCCB(5V) VCM
BATTERY2 DC-DC
VBUS
Vent Insp. Module Exp. Module Blower
Control&Monitor Control&Monitor Control&Monitor Control& Monitor

ON/OFF
SWITCH Control
VPP(12V) Insp. & Exp.
DC-DC
Logic
LCD Calibration CO2
Alarm LED FAN Power Infrared Module
Backlight

Insp. Module Exp. Module Insp. Module Exp. Module Insp. Module
Control Signal From Values Driver Values Driver Press Sensor Flow, Press Monitor Flow,FiO2 Monitor
GUI&VPM MCU
VBL(21V)
VBL(24V
DC-DC
)
DC-DC
Blower

Buzzer

21 © 2011 Mindray Confidential

 © 2011 Mindray Confidential 22
TB2: DC output TB1: AC input
• Transforms the external AC input power into DC power (18.88V ) to AC-DC board
be used by the DC-DC board
Power Module
 © 2011 Mindray Confidential 23
• Controlled by the power-on/off circuit, transforms the DC
power outputted by AC-DC, external DC input, or intelligent
battery power into DC power which the system requires to DC-DC board
produce 5V, 12V, 24V etc.
• Performs charging management of the intelligent battery.
Power Module
 Power Module

DC-DC Board
J11 J3 J1 J13
Battery input AC-DC input Main control Output connector

J10
Fan connector
J12
DC-IN
connector

24 © 2011 Mindray Confidential

 Power Module

Lithium-ion Battery

Items Specifications
Voltage 14.8V
Capacity 5800mAh
Charge time Power off: 4hrs
Power on: 8hrs
Discharge time 240min (2 Batteries)
Life expectancy 2 years

25 © 2011 Mindray Confidential

 Main Control Core Board
- Control core of the ventilator
- Implements man-machine interface (display screen, external key-in)
- Control command transfer
- Alarm
- Ventilator protection function (VPM)
- CO2 module
- Peripheral interface circuit.

26 © 2011 Mindray Confidential

 Monitoring Module

Monitoring module main board

27 © 2011 Mindray Confidential

 Monitoring Module

Monitoring Module Main Board

 Control all valves and collect AD of analog signal.

 Drive and control the turbo blower.
 Monitor turbine negative pressure and temperature.
 Monitor pressure and flow signal input, transforms analog signal into digital
signal.
 Perform UART communication with the main control board.
 Implement main control board peripheral interface circuit, such as network,
USB, VGA, display interface etc.

28 © 2011 Mindray Confidential

 Monitoring Module

Monitoring Module Main Board

Turbine RS232
connector Nurse call & Cal Net USB VGA

External temp
sensor
connector
Exp. voice Speaker
coil motor

O2
proportional Power
valve supply
connector
Nebulizing
(power
valve
board)
Vacumm
sensor Signal
Parameter connector
module (power
connector board)
29 © 2011 Mindray Confidential Sensor adapter Display Button control
SpO2
board connector connector board connector
 Sensor Adapter Board

 Monitor inspiratory pressure and expiratory pressure, output amplified

signals.
 Monitor expiratory flow and output amplified signals.
 Monitor O2 concentration and output amplified signals.
 Transfer O2 flow and inspiratory flow signals.
 Transfer to 3-way valve.
 Transfer to safety valve control signal.

30 © 2011 Mindray Confidential

 Sensor Adapter Board

31 © 2011 Mindray Confidential

 Vacuum Sernsor Board

Measures the negative pressure at the

turbo blower

Vacuum sensor board

32 © 2011 Mindray Confidential

 Display Module

33 © 2011 Mindray Confidential

 显示模块 - 概述
Display Module

• Process button input and encoder input

• Drive alarm light and indicator light (battery and AC).
• Perform UART communication with the main control
Button control main board
board.
• Process touch-screen input.
• Provide buttons for power-on/off and silence.

34 © 2011 Mindray Confidential

 显示模块 - 概述
Display Module

35 © 2011 Mindray Confidential

 显示模块 - 概述
Display Module

Alarm light board • Support alarm display in red and yellow

Encoder board • Select and confirm touch buttons

36 © 2011 Mindray Confidential

 Contents

• Pneumatic Circuit

• Electric Circuit

• Factory Calibration

• Upgrade

• Trouble-shootings

37 © 2011 Mindray Confidential

 Calibration Tools
Item
P/N Descriptions Pictures
No.

PF300 Flow Analyzer

1 / Or or
Fluke VT Plus

EV20 calibration set

2 115-028393-00
(maintenance kit)

CO2 sampling line and

3 /
adapter

38 © 2011 Mindray Confidential

Calibration

User Cal. Factory Cal.

• Pressure and Flow Zeroing • Pressure and Flow Zeroing

• Flow calibration • Flow calibration
• O2 % （ 21%, 100% ） • O2 % （ 21%, 100% ）

• Mainstream CO2 Zeroing • Pressure calibration

• Sidestream CO2 Zeroing • Expiratory Valve Calibration
• Sidestream CO2 Calibration • Air and O2 Calibration

39 © 2011 Mindray Confidential

Calibration

User Cal. Factory Cal.

• Pressure and Flow Zeroing • Pressure and Flow Zeroing

• Flow calibration • Flow calibration
• O2 % （ 21%, 100% ） • O2 % （ 21%, 100% ）

• Mainstream CO2 Zeroing • Pressure calibration

• Sidestream CO2 Zeroing • Expiratory Valve Calibration
• Sidestream CO2 Calibration • Air and O2 Calibration

40 © 2011 Mindray Confidential

 Pressure and Flow Zeroing
Select →
[Maintain] → [Service]
1
2

3
4

41 © 2011 Mindray Confidential

 Flow Calibration (Factory)

 WHAT?
Heat PI P
Exchanger
Tblower OS
SOL1
Pfilter
T O2
P Insp.
SD1 SD2 F7
valve
Q2 CV2
Air
Low- Pressure Inlet
F5
F1 F2 Blower F8 Humidifier
SV

Q1 F6 WT1
O2
Low-Pressure Inlet
F4 Benchmark Atmosphere

X
CV1
R1
NCV F12 P PE Patient
PQ3
Nebulizer
O2 P
High-Pressure Inlet SOL3 SOL2
F3 REG
PSOL R2 F11 F10

R3

Atmosphere
CV3 EV Q3 F9

WT2

42 © 2011 Mindray Confidential

 Flow Calibration (Factory)

 WHEN?
1. The deviation between the expiratory flow sensor and inspiration flow
sensor exceeds 10% of the measured value and 2L/min.

2. After replacing the monitoring module main board, sensor adapter

board, O2 proportional valve or inspiratory valve.

3. After the altitude value is updated in the setup menu.

43 © 2011 Mindray Confidential

 Flow Calibration (Factory)
Select →
[Maintain] → [Service]
1
2

>=110L/min @280~600Kpa
3

44 © 2011 Mindray Confidential

 Flow Calibration (Factory)

 Notes

 Before calibration, perform system leak test first and make sure that the test
is passed and there is no tubing leakage.

 Before calibration, make sure that no sensor, valve, or limb related technical
alarms occurred.

 During calibration, make sure that the ventilator is connected to high-pressure

O2 supply with sufficient gas supply. Failure to do so may lead to calibration
failure.

 Do not move or press the tubes during calibration.

45 © 2011 Mindray Confidential

Calibration

User Cal. Factory Cal.

• Pressure and Flow Zeroing • Pressure and Flow Zeroing

• Flow calibration • Flow calibration
• O2 % （ 21%, 100% ） • O2 % （ 21%, 100% ）

• Mainstream CO2 Zeroing • Pressure calibration

• Sidestream CO2 Zeroing • Expiratory Valve Calibration
• Sidestream CO2 Calibration • Air and O2 Calibration

46 © 2011 Mindray Confidential

 O2% Calibration （ Factory ）

WHEN?

 when the measured value of O2 sensor has a great deviation. The value deviates by
over 3% from 21% in the Air and by over 3% from 100% in pure O2.

 After replacing the O2 sensor or monitoring module main board.

47 © 2011 Mindray Confidential

 O2% Calibration （ Factory ）
Select →
[Maintain] → [Service]
1
2

48 © 2011 Mindray Confidential

Calibration

User Cal. Factory Cal.

• Pressure and Flow Zeroing • Pressure and Flow Zeroing

• Flow calibration • Flow calibration
• O2 % （ 21%, 100% ） • O2 % （ 21%, 100% ）

• Mainstream CO2 Zeroing • Pressure calibration

• Sidestream CO2 Zeroing • Expiratory Valve Calibration
• Sidestream CO2 Calibration • Air and O2 Calibration

49 © 2011 Mindray Confidential

 Pressure Calibration (Factory)

 WHAT?
Heat PI P
Exchanger
Tblower OS
SOL1
Pfilter
T O2
P Insp.
SD1 SD2 F7
valve
Q2 CV2
Air
Low- Pressure Inlet
F5
F1 F2 Blower F8 Humidifier
SV

Q1 F6 WT1
O2 F4
Low-Pressure Inlet Atmosphere

X
CV1
R1
NCV F12 P PE Patient
PQ3
Nebulizer
O2 P
High-Pressure Inlet SOL3 SOL2
F3 REG
PSOL R2 F11 F10

R3

Benchmark Atmosphere
CV3 EV Q3 F9

WT2

OR

50 © 2011 Mindray Confidential

 Pressure Calibration (Factory)

WHEN?
 Factory pressure calibration is necessary when replacing the monitoring
module main board, sensor adapter board, or expiratory valve assembly.

 When a deviation larger than 0.4cmH2O and 4% of the monitored value of

benchmark device is detected between the measured value of the machine
built-in pressure sensor and benchmark.

51 © 2011 Mindray Confidential

 Pressure Calibration (Factory)

1. VT Plus zeroing
2. VT plus serial mode setup - OTIS Ctrl

52 © 2011 Mindray Confidential

 Pressure Calibration (Factory)

3. Cable connection

Adapter box
SV300 VT Plus

53 © 2011 Mindray Confidential

 Pressure Calibration (Factory)

4. Tube connection

LOW
PRESSURE
“+”

54 © 2011 Mindray Confidential

 Pressure Calibration (Factory)
Select →
5. Start calibration [Maintain] → [Service]
1
2

55 © 2011 Mindray Confidential

 Pressure Calibration (Factory)

Notes

 Before calibration, perform system leak test first and make sure that the test
is passed and there is no tubing leakage.
 Before calibration, make sure that no sensor, valve, or limb related technical
alarms occurred.
 Do not move or press the tubes during calibration.

56 © 2011 Mindray Confidential

Calibration

User Cal. Factory Cal.

• Pressure and Flow Zeroing • Pressure and Flow Zeroing

• Flow calibration • Flow calibration
• O2 % （ 21%, 100% ） • O2 % （ 21%, 100% ）

• Mainstream CO2 Zeroing • Pressure calibration

• Sidestream CO2 Zeroing • Expiratory Valve Calibration
• Sidestream CO2 Calibration • Air and O2 Calibration

57 © 2011 Mindray Confidential

 Expiration Valve Calibration (Factory)

 WHAT?
Heat PI P
Exchanger
Tblower OS
SOL1
Pfilter
T O2
P Insp.
SD1 SD2 F7
valve
Q2 CV2
Air
Low- Pressure Inlet Benchmark F5
F1 F2 Blower F8 Humidifier
SV

Q1 F6 WT1
O2 F4
Low-Pressure Inlet Atmosphere

X
CV1
R1
NCV F12 P PE Patient
PQ3
Nebulizer
O2 P
High-Pressure Inlet SOL3 SOL2
F3 REG
PSOL R2 F11 F10

R3

Atmosphere
CV3 EV Q3 F9

WT2

58 © 2011 Mindray Confidential

 Expiration Valve Calibration (Factory)

 WHEN?
-When a great deviation (5cmH2O and 20% of the valve opening
setting value, whichever is greater) is detected between the control
effect of the machine expiratory valve and the setting value.

- Not a must after pressure calibration (different from E3/E5)

59 © 2011 Mindray Confidential

 Expiration Valve Calibration (Factory)
Select →
[Maintain] → [Service]
1
2

60 © 2011 Mindray Confidential

Calibration

User Cal. Factory Cal.

• Pressure and Flow Zeroing • Pressure and Flow Zeroing

• Flow calibration • Flow calibration
• O2 % （ 21%, 100% ） • O2 % （ 21%, 100% ）

• Mainstream CO2 Zeroing • Pressure calibration

• Sidestream CO2 Zeroing • Expiratory Valve Calibration
• Sidestream CO2 Calibration • Air and O2 Calibration

61 © 2011 Mindray Confidential

 Air and O2 Calibration

 WHAT?
To calculate Air-O2 factor by using the measured values of ventilator
internal O2 flow sensor and inspiratory flow sensor.
Heat PI P
Exchanger
Tblower OS
SOL1
Pfilter
T O2
P Insp.
SD1 SD2 F7
valve
Q2 CV2
Air
Low- Pressure Inlet
F5
F1 F2 Blower F8 Humidifier
SV

Q1 F6 WT1
O2 F4
Low-Pressure Inlet Atmosphere

X
CV1
R1
NCV F12 P PE Patient
PQ3
Nebulizer
O2 P
High-Pressure Inlet SOL3 SOL2
F3 REG
PSOL R2 F11 F10

R3

Atmosphere
CV3 EV Q3 F9

WT2

62 © 2011 Mindray Confidential

 Air and O2 Calibration

 WHEN?
─ Replacing the inspiratory flow sensor or O2 flow sensor.

─ The measured O2% value still has a great deviation even after O2%
calibration is completed. The value deviates by over 3% from 21% in
the Air and deviates by over 3% from 100% in pure O2.

63 © 2011 Mindray Confidential

 Air and O2 Calibration

HPO : >=100L/min
@280~600Kpa

Special
clamp

64 © 2011 Mindray Confidential

 Air and O2 Calibration
Select →
[Maintain] → [Service]
1
2

65 © 2011 Mindray Confidential

 Contents

• Pneumatic Circuit

• Electric Circuit

• Factory Calibration

• Upgrade

• Trouble-shootings

66 © 2011 Mindray Confidential

 Hardware Upgrade

- Mindray Sidestream CO2 module

- Mainstream CO2 module

- Mindray SpO2 module

67 © 2011 Mindray Confidential

 Hardware Upgrade
Name P/N Descriptions
115-028389-00 Sidestream CO2 upgrading kit(adult/kid)
Sidestream CO2 module
115-028385-00 Sidestream CO2 upgrading kit(baby)
Mainstream CO2 module 115-028386-00 MainStream CO2 upgrading kit
115-028396-00 SpO2 Module upgrading kit(adult)
Mindray SpO2 module 115-028395-00 SpO2 Module upgrading kit(kid)
115-028394-00 SpO2 Module upgrading kit(baby)
043-004975-00 cover of the CO2
043-005204-00 CO2 cover(mainstream CO2)(silkscreen)
043-005205-00 CO2 cover(sidestream CO2)(silkscreen)
Cover
043-005203-00 CO2 cover( SpO2)(silkscreen)
043-005206-00 CO2 cover(SpO2+main CO2) (silkscreen)
043-005207-00 CO2 cover(SpO2+side CO2) (silkscreen)

68 © 2011 Mindray Confidential

 Hardware Upgrade

– CO2 Module Activation

69 © 2011 Mindray Confidential

 Software Upgrade

- Files list
Please go to [service] -
> [Setup] -> [Versions]
to find the real
versions.
Registration version

- Methods
 Network
 USB flash drive

70 © 2011 Mindray Confidential

Software Upgrade – via USB Memory Stick

 Steps

1. Prepare USB memory stick (FAT32, >100MB)

2. Create UPGRADE folder in USB disk
3. Copy the new package file and configuration file to the UPGRADE folder
created, and rename the files as shown in the picture.

USB(G:)

71 © 2011 Mindray Confidential

Software Upgrade – via USB Memoruy Stick

 Steps
3. Go to [Main menu] → [Factory maintenance] → [service] → [Setup] →[System].
Set [Update] to [On].

72 © 2011 Mindray Confidential

Software Upgrade – via USB Memory Stick

 Steps

4. Plug in the USB disk. Restart ventilator and it will upgrade by itself.

5. After upgrade is done, remove USB disk and restart the machine. Check if all
files are upgraded.

73 © 2011 Mindray Confidential

 Software Upgrade - via network

 Recommend to use parallel network cable and a hub or router to connect

ventilator and PC

 IP address
- Ventilator: 192.168.23.250 (Default)
- PC: 192.168.23.* (Different from ventilator)

 Upgrade Tool – Mindray Anesthesia Machine and Ventilator Software Upgrade

Tool

74 © 2011 Mindray Confidential

 Software Upgrade - Activation

75 © 2011 Mindray Confidential

 Software Upgrade - Activation

- Provide s/n, machine ID and new functions to be upgraded.

76 © 2011 Mindray Confidential

 Software Upgrade - Activation

After payment, Mindray will send a USB flash drive with activation code. You
can activate new functions through code or USB flash drive.

77 © 2011 Mindray Confidential

 Contents

• Pneumatic Circuit

• Electric Circuit

• Factory Calibration

• Upgrade

• Trouble-shootings

78 © 2011 Mindray Confidential

 Failure Report

Please feedback :
− Machine S/N
− Export data from User Maintain menu. (A USB flash memory is needed.)
− Pictures or video about the problem, like waveform, defective part, etc.

79 © 2011 Mindray Confidential

 Service Menu - Data Monitor
- To display actual values and counts for all valves and sensors
- Helpful to check if zero points of sensors are correct
- Also to check voltages

-0.5
～
+1

365~910
Zero point check
967
~
1875

80 © 2011 Mindray Confidential

 Service Menu - Valve Test Tool

2
1

81 © 2011 Mindray Confidential

 Inspiration Valve Test

2. Set to 80cmH2O 3. Set DA to 0

Heat PI P
Exchanger
Tblower OS
SOL1
Pfilter
T O2
P Insp.
SD1 SD2 F7
valve
Q2 CV2
Air
Low- Pressure Inlet
F5
F1 F2 Blower F8 Humidifier
SV

Q1 F6 WT1
O2 F4
Low-Pressure Inlet Atmosphere
CV1 1. Close
NCV
R1
F12
PQ3
P PE
Nebulizer
X Patient
the
O2 P circuit
High-Pressure Inlet SOL3 SOL2
F3 REG
PSOL R2 F11 F10

R3

Atmosphere
CV3 EV Q3 F9

WT2

4. Actual reading should

be <1L/min

82 © 2011 Mindray Confidential

 Inspiration Valve Test

5. Increase DA
Heat PI P
Exchanger
Tblower OS
SOL1
Pfilter
T O2
P Insp.
SD1 SD2 F7
valve
Q2 CV2
Air
Low- Pressure Inlet
F5
F1 F2 Blower F8 Humidifier
SV

Q1 F6 WT1
O2 F4
Low-Pressure Inlet Atmosphere
CV1

NCV
R1
F12
PQ3
P PE
Nebulizer
X Patient
O2 P
High-Pressure Inlet SOL3 SOL2
F3 REG
PSOL R2 F11 F10

R3

Atmosphere
CV3 EV Q3 F9

WT2

6. Actual reading should

be increasing

83 © 2011 Mindray Confidential

 Inspiration Valve Test

Flow (L/min)
120 Valve Characteristic Curve

80

40

0 Counts
1000 1500 2000 2500

84 © 2011 Mindray Confidential

 Safety Valve Test

2. Set to 80cmH2O 3. Set to 5L/min 4. Set to ON

Heat PI P
Exchanger
Tblower OS
SOL1
Pfilter
T O2
P Insp.
SD1 SD2 F7
valve
Q2 CV2
Air
Low- Pressure Inlet
F5
F1 F2 Blower F8 Humidifier
SV

Q1 F6 WT1
O2 F4
Low-Pressure Inlet Atmosphere
CV1 1. Close
NCV
R1
F12
PQ3
P PE
Nebulizer
X Patient
the
O2 P circuit
High-Pressure Inlet SOL3 SOL2
F3 REG
PSOL R2 F11 F10

R3

Atmosphere
CV3 EV Q3 F9

WT2

5. Set to 50 cmH2O 6. Actual reading should

be 0~0.5

85 © 2011 Mindray Confidential

 Safety Valve Test

7. Set to OFF
Heat PI P
Exchanger
Tblower OS
SOL1
Pfilter
T O2
P Insp.
SD1 SD2 F7
valve
Q2 CV2
Air
Low- Pressure Inlet
F5

X
F1 F2 Blower F8 Humidifier
SV

Q1 F6 WT1
O2 F4
Low-Pressure Inlet Atmosphere
CV1

NCV
R1
F12
PQ3
P PE
Nebulizer
X Patient
O2 P
High-Pressure Inlet SOL3 SOL2
F3 REG
PSOL R2 F11 F10

R3

Atmosphere
CV3 EV Q3 F9

WT2

8. Actual reading should

be near 50cmH2O

86 © 2011 Mindray Confidential

 Control Valve
Failure VS Failure

87 © 2011 Mindray Confidential

 Safety Valve Test

9. Check operating
voltage

88 © 2011 Mindray Confidential

 Valve Driving Circuit Test

300~1100mA

100-330mA

300~1100mA

4000

1000

2000

89 © 2011 Mindray Confidential

 Monitoring Board Indicators
Turbine failure VCM failure
indicator - D1 indicator - D4

Insp.
Failure
Indicator
- D2

Exp. Failure indicator

- D3
90 © 2011 Mindray Confidential
 Monitoring Board Indicators

Turbine failure indicator - D1

• OFF: operate normally.

• ON: a failure occurs to the turbo blower or drive circuit is faulty. Check if the cable for turbine connector is
properly connected. If not, the turbo blower or monitoring module main board itself is faulty.

Insp. failure indicator - D2

• Flashing: operate normally.

• ON/OFF: if the inspiration module has software failure, restart to see if the failure disappears. If the monitoring module
main board is damaged, replace the monitoring module main board. If the power board is faulty, enter the AD channel
to see if the voltage value which the AD value samples has an error (if an error occurs, the value is displayed in red).

91 © 2011 Mindray Confidential

 Monitoring Board Indicators

Exp. failure indicator - D3

• Flashing: operate normally.

• ON/OFF: if the expiration module has software failure, restart to see if the failure disappears. If the monitoring module
main board is damaged, replace the monitoring module main board. If the power board is faulty, enter the AD channel
to see if the voltage value which the AD value samples has an error (if an error occurs, the value is displayed in red).

VCM failure indictor - D4

• Flashing: operate normally.

• ON/OFF: if the VCM module has software failure, restart to see if the failure disappears. If the monitoring module
main board is damaged, replace the monitoring module main board. If the power board is faulty, enter the AD
channel to see if the voltage value which the AD value samples has an error.

92 © 2011 Mindray Confidential

 Version Information
Version Author Date Description
1.0 James Nong 11/19/2014 First Version

93 © 2011 Mindray Confidential

 Check Information
Version Reviewer Date Comments
1.0 Tank 11/19/2014 First Version

94 © 2011 Mindray Confidential