DJF 51072: JIG AND FIXTURE

MINI PROJECT 2: FIXTURE DESIGN

NAME REG.NO CLASS

AHMAD FAIQ IFWAT BIN AZMAM 24DTP20F1026 DTP5B
MUHAMMAD NAIM BIN OSMAN 24DTP20F1020 DTP5B
MUHAMMAD FIRDAUS BIN OTHMAN 24DTP20F1004 DTP5B

LECTURER: PUAN ZALAIDA BINTI TALIB

FIXTURE DESIGN

Fixture bicycle frame

1 6 5 4 3 2 1

7
8

D D
10

6
9 5

C C
4

2 1

B B

3
A Designed by Checked by Approved by Date Date
A
FAIQ IFWAT MDM ZALAIDA 28/10/2022

FIXTURE BICYCLE FRAME ASSEMBLY

POLITEKNIK BANTING SELANGOR Edition Sheet
FIXTURE ASSEMBLY 1/
6 5 4 3 1
1 6 5 4 3 2 1

D 1 D

C C

B B

PARTS LIST
ITEM QTY PART NUMBER DESCRIPTION
1 1 JIG BICYCLE FRAME
WITH PRODUCT
2 1 FIXTURE BICYCLE
FRAME
A Designed by Checked by
Approved by Date
Date
A
FAIQ IFWAT PN.ZALAIDA 27/11/2022

ISO VIEW FIXTURE WITH JIG AND PRODUCT

(1:7) POLITEKNIK BANTING SELANGOR Edition Sheet
FIXTURE WITH JIG AND PRODUCT 1/
6 5 4 3 1
 Parts Function Materials
Plate As a support of jig holder to base. Mild steel

PARTS OF FIXTURE DESIGN

Base plate Acts as an interface between the Mild steel
superstructure and the foundation; thus,
completing the load path into the foundation.

Jig holder To hold a jig and support for clamping jig. Stainless
steel
Hand wheel Enable movement of a jig and precise Generic
adjustment
when in working process.
Knob screw Tightening or Loosening which to lock Generic
movement and adjustment of a jig
holder.
Clamp block Clamping parts where jig are attached to Mild steel

Angle bracket To joint base and base plate at 90 degree Alloy steel
angle.
Nut Type of fastener that used to fasten multiple Alloy steel
parts together.
Bolt 20mm Provide a clamp load or preload Alloy steel
Bolt 30mm Provide a clamp load or preload Alloy steel
 SUSTAINABILITY
Reduced a cost of material

• We created a fixture design with another material that can be recycled so it can reduce a cost
of material and its still with a same efficiency as any fixture in a marketplace.

• For the material of fixture , we used a mild steel for a frame of fixture. Mild steel parts are
generally very suitable for stamping, forging. Mild steel is widely used in tools, automotive
body parts, construction, and infrastructure.

Mild steel has good tensile strength for building

frames in construction projects. It meets seismic Mild steel
and wind requirements, cannot be compromised
by worms and insects, and mild steel is erosion-
resistant and fire-retardant, perfect to use in
construction.
 SUSTAINABILITY
Easy installation and handling

• A fixture designed are very easy to install from its part up to form a product and don’t even
need to use a heavy tools for the installation. The fixture also can be held easily without a
manual guide or high teaching stuff.

• A fixture are assembled by using bolt and nut which is non permanent joint that combined a
two parts together . A handwheel on fixture works to rotate a jig to facilitate a working process

Bolt screw
Handwheel
 SUSTAINABILITY
Reduced electricity consumption

• A fixture was designed without using electricity consumption. A fixture

was not attached to a machine. It was fully operated by human energy.

A handwheel used to
A fixture does not
control a rotation of jig
connected to any
from its fixture
operated machine that
connected to power
supply does not
controlled by machine. It
was controlled using
humans energy to move
a rotation of jig from this
fixtures.
 SUSTAINABILITY
Accuracy and Efficiency of product

• A fixture can be used not only to produce a single product but can be used to
produce a product with a large quantity.

• A fixture have a clamping parts where it is detachable so it can use for multiple
times.

Clamping parts
 SUSTAINABILITY
Stability of fixture design

• This fixture have a high support plate so it can’t be move of fall. The clamping parts of
fixture has a high grip which is a jig that placed on fixture also won’t fall. This ensure
that a productivity will increase.

This fixture have base and base plate that made from Base Plate
mild steel and gives strength for top parts of a fixture
and when a jig and product are applied so it wont easily
fall or release from other parts.

Base for this fixture are very wide and heavy so it cant
be easily fall when pushed or occurs the force exerted.

Base
 Maintenance
SUSTAINABILITY
• It is very easy to do maintenance on a fixture. Its only can be changed for a certain
parts of a fixture that found damages during working process. Changing a certain
parts are cheaper than changing all the parts.

Broken parts New parts

Other parts are not affected when changing a

broken parts with a new one
 ENVIRONMENTAL
Noise Reduction
•A fixture with its process are less produce a sound that can
disrupting the environment.

Fixture

Fixture does not making a sound when a jig are

attached to it and when during a welding process
 ENVIRONMENTAL
Zero Chemical Production

•It does not produce a chemicals in term of smoke that can harm
humans life.

Fixture

A fixture does not contain

any chemicals that can
harm its surroundings and
also a material used for a
fixture’s base are mild steel
which it contain 0.25% of
carbon
 CONCLUSION
Jigs and fixtures are manufacturing tools that are employed to produce
interchangeable and identical components. They are unique tool-guiding and work- holding
devices designed specifically for machining and assembling large number of parts. They
eliminate the need for a special set-up for every work-piece thereby facilitating production
and also ensuring that every work piece is manufactured within a predetermined tolerance.

As the conclusion design of the jig and fixtures of this mechanical application can rigid and
stable for support product during machining operation. Can make all product achieve the
required dimension for all manufacturing process. Also can achieve less reject project and low
cost of manufacturing because no rejection during mass production. Project must achieve all
the objectives above.