Professional Documents
Culture Documents
Coiled Tubing
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Surface Equipment
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3
Coiled Tubing Worldwide Records
World Wide CT Records
Largest CT in Use 3-1/2"
Max Depth 24,000'
Max Horizontal 17,000' (80 deg)-Wytch BP
Longest BHA 1500' - perf guns - UK
Longest Strings 23,000' of 2-3/8"
28,000' of 1-1/2
Max Wellhead Pressure 9800 psi
Max Deployment Press 4500 psi
Max BH Temp 700F - Mex, 780F Japan
Max Acid at Temp 28% at 280F in Dubai
CT in H2S 75% in Greece
98%/300F- Gulf of Mexico
(string used one time)
CT in CO2 15% - (string ruined) 4
Typical Coiled Tubing Layout
wind direction
Injector
Operator’s Cab Reel
5
Typical Onshore CT Unit
6
Operator’s
View
7
Alaskan Coiled Tubing Unit With North Slope Modifications
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Source: Alaska PE Manual
Injector Head With Support Rig
9
Coiled Tubing Equipment Basics
• Surface Components
– Coil
– Power Pack
– Component Controls
– Reel
– Injector Head (with guide arch)
– Well Control Components
10
Varied CT Unit Component Types
• CT diameters
• CT wall thickness
• CT tapered strings
• CT strength ranges
• CT metal choices
• Composite material tubing
11
Coiled Tubing Diameters (O.D.)
12
Tapered Strings
• Common
– I.D. taper or weld area taper
• Uncommon
– O.D. taper
• deeper wells
• hydraulic problems
13
Early Weld Types
To Connect CT Lengths
junction weld
in flat strip
14
bias weld
in flat strip
15
Field Welds On Coiled Tubing
16
Material Strengths
• 55,000 psi (limited)
• 70,000 psi (still in use)
• 80,000 psi (most common)
• 90,000 psi
- increasingly used
• >100,000 psi
– Which strength to use ?
Higher strengths are a good investment, but can
fail under corrosion and mishandling
17
Coiled Tubing Usage
By Tubing Strength
18
Trade-Offs
• strength vs cost
• ductility / weakness vs strength / cost
• corrosion possibilities
• strength vs service life
19
Analysis of Coiled T ubing
Coiled Tubing Metallurgy
Mod A606 Mod A607
Carbon 0.08-0.15 0.08-0.17
Manganese 0.60-0.90 0.60-0.90
Phosphorus 0.030 max 0.025 max
Sulfur 0.005 max 0.005 max
Silicon 0.30-0.50 0.30-0.45
Chromium 0.45-0.70 0.40-0.60
Nickel 0.25 max 0.10 max
Copper 0.40 max 0.40 max
Molybdenum
Molobidum 0.21 max 0.08-0.15
Cb-V 0.02-0.04
. .
20
New Coiled Tubing Properties
Hardness vs SSC
20
18
16
14
SSC Resistance, Sc
12
10
8
6
4
2
0
19 20 21 22 23 24 25 26 27 28 29
Hardness, HRC 22
Composites
• one company producing now in limited lengths
• composites lighter / more flexible than steel
• 3 to 5 times the cost of steel or higher
• not a replacement for steel
• limitations:
– Temperature
– Downhole buckling resistance
23
Advanced Composite
Spoolable Tubing Design
24
Surface Equipment
• Power Pack
• Reel
• Controls
• Injector
• Seals
25
• Prime Mover
Power Pack
– hydraulic pump
• requirements set by equipment in use
26
Coiled Tubing Unit Controls
27
28
Inside The Operator’s Cab
Weight & Pressure Indicators
29
Digital Data Readout & On Board Computer
30
Running Speeds
31
Reel Functions
• storage of CT
• dispensing / take-up of tubing
• fluid head junction
– maintained seals prevent pressure loss
32
33
Reel Details
Reel
Components
34
Fluid Head
Connection
35
Reel Capacity Variables
A Function Of:
• reel diameter
• reel width
• hub diameter - set by CT OD
• pipe OD
• tightness of wind (operator expertise)
• total tubing weight
36
Selected Reel Diameter Information
CT Diam. Reel Hub Diam. Guide Arch (Reel Width) Approx. Capacity
(in) (in) (in) (in) (ft)
0.75 48 48
1 60 48-54
1.25 72 48-72 117 17500
1.5 84 (48)-72 128 15000
1.75 96 72-96 148 18000
2 96 72-96
2.375 108 90-120
2.875 108 90-120
3.5 120 90-120 37
Spooling Yield
• coiled tubing reel must have proper radius
• tubing yields as it is spooled
• radius to produce proper yield is:
R = E (D/2) / Sy
where:
R = bend radius, ft
E = elastic modulus, 30x106 psi
D = tubing diameter, in
Sy = yield strength, psi
38
Levelwind
39
Levelwind
40
tubing from reel
an offshore layout
41
below horizontal to
horizontal
42
Coiled Tubing Injector Head
44
Complete Coiled Tubing Unit Offshore Layout
Injector Head
45
Injector Head Problems
46
Injector
Head
Sketch
47
Ribbed
Injector
Block
48
Smooth
Faced
Injector
49
50
Bottom Injector Sprocket
51
Snubbing / Stripping Forces On CT
• Force to push CT through stuffing box/stripper
– opposite running
• Force on CT from Well Head Pressures
– upward force
• Force to overcome friction
– opposite running
• Force from weight of CT & BHA
– downward
52
Wellhead Snubbing Force On CT
Pressure Induced Snubbing Force VS Well Head Pressure for Various Coiled
Tubing Sizes, (Must add stripper friction force)
160000
140000
1" CT
120000 1-1/4" CT
Base Snubbing Force, lbs
1-1/2" CT
100000
1-3/4" CT
80000 2" CT
2-3/8" CT
60000
2-7/8" CT
40000 3.5" CT
20000
0
0 2000 4000 6000 8000 10000 12000 14000 16000
Well Head Pressure, psi
53
Injector Head Physical Brace
To Prevent Pipe Collapse
54
Gap between injector and stuffing box
Pipe here very susceptible to bending
- Note the brace around the CT 55-
Weight Indicator
56
Seals
• Stuffing Box
– primary sealing mechanism for isolating the well
– positioned above the BOP, just underneath the injector head
– connector attaches the box to the BOP
• BOP
– multi-level control for closing in the well
– capability to shear the CT
– capability to seal around the CT
– capability to grip the CT
– may be used in pairs in extreme applications
57
Example:
Typical Loads: 1.5” CT, 5000 psi
58
Load Change With CT In Hole
Coiled Tubing Unit 1.5” CT, 0.109” wall, 1.623 lb/ft
• 1000’ CT in well
10835lb - (1000 x 1.623lb/ft) = 9212 lbs compr
• 10,000’ CT in well
10835lb - (10,000x1.623lb/ft) = -5395 lbs tens
• above assumes no wall friction
59
Well Application CT Sizing
• Clearances
– for circulation
– for passing debris thru the CT / tubing annulus
• Worst case CT collapses
– stick in a profile or other close clearance ?
– what is diameter of collapsed CT ?
• For large prod tubulars OD / CT OD ratio
– can CT buckle ? can CT collapse ?
60
Working Tensile Loads of Conveyances
CT
1.25 21900 1.332 50-100 ft/min
1.5 26600 1.623
1.75 31440 1.915
2.375 49520 3.011
Tubing
2.375 57,000 4.6 5 - 15 ft/min
2.875 79,200 6.4
3.5 119,200 9.2
61
3-1/2" DP 189,000 15.5
Pressure Balance
• Injection
• BHP = Ph + Ps - Pfct
• Circulation
• BHP = Ph + Ps - Pfct + Pfa
• Reverse Circulation
• BHP = Ph + Ps + Pfct - Pfa
62
CT Circulation Procedures
• Basic
– establish rate at top of well, get friction pressure
drop in system
– circulate as coiled tubing is run in or out
• stop periodically and get reading
• note fluid level when tagged
• note pressure increases and reasons
• caution urged when annular surface pressure
increases
63
Friction
• resistance to flow
– holds a back pressure that increases with rate
• tubular vs annular flow
• consider the entire system
• variables
– rate being pumped
– coiled tubing i.d.
– fluid properties
• viscosity, friction, gas, etc
– solids
64
Buckling Factors
• hole diameter and pipe diameter
– large holes and small pipe O.D is worst combo
• increasing pipe weight speeds onset of buckling
• high wall friction factors increase buckling
• debris in wellbore increases friction
65
Sinusoidal / Lateral Buckling
1-3/4” in 2-3/8”
68
Well Cleanout Jobs
69
Cleanouts
Removing . . .
• loose solids
• compacted solids
• soft deposits
• hard deposits
• steel debris
70
Lift And Cleanout Factors
• annular area
• liquid density and carrying capacity
• solid size and density
• rate available from Coiled Tubing
• well deviation
71
Cleanouts
• lift requirements should be met throughout job
– sufficient fluid supply on hand ?
• circulate while RIH and POOH
– monitor solids returns
• perform proper pressure test(s)
– under-reamers and other opening tools
– will tools stick in lubricator ?
• keep the coil moving
• test motors prior to RIH
– lubrication
72
Design Rule Of Thumb
• On the Hole or Casing to CT sizing
– for hole ID / coiled tubing OD ratio
• for ratio < 3.5 : 1 1.5” CT in 5-1/2”
– can usually lift solids or liquids
• for ratio 3.5 < ratio < 4.5, 1.5” CT in 6-5/8”
– can usually lift liquids
– need vis or sweep help for solids
• for ratio > 4.5, use vis and sweep help
73
Coiled Tubing Formulas
CT Volume (bbls) = 0.0009714 x (ID)2
74
Design Chart To Lift Sand In Annulus
Annular Area Comparison
1-1/4" CT - Vertical Well
BBLS/min
Casing CT Annular Threshold Rate Estimate
OD area Area to lift sand in annulus
inch in2 in2 with straight liquids
2.375 1.23 1.88 0.15
2.875 1.23 3.44 0.25
3.5 1.23 5.78 0.45
4.5 1.23 10.71 0.79
5.5 1.23 17.62 1.3
7 1.23 27.03 2
8.785 1.23 42.93 3.2
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Design Chart To Lift Sand In Annulus
Annular Area Comparison
1-1/2" CT - Vertical Well
BBLS/min
Casing CT Annular Threshold Rate Estimate
OD area Area to lift sand in annulus
inch in2 in2 with straight liquids
2.375 1.77 1.33 0.1
2.875 1.77 2.9 0.2
3.5 1.77 5.3 0.4
4.5 1.77 10.2 0.8
5.5 1.77 17.1 1.3
7 1.77 26.5 2
8.785 1.77 42.4 3.1
76
Design Chart To Lift Sand In Annulus
Annular Area Comparison
1-3/4" CT - Vertical Well
BBLS/min
Casing CT Annular Threshold Rate Estimate
OD area Area to lift sand in annulus
inch in2 in2 with straight liquids
2.375 2.4 0.7 0.05
2.875 2.4 2.3 0.2
3.5 2.4 4.6 0.3
4.5 2.4 9.5 0.7
5.5 2.4 16.5 1.2
7 2.4 25.9 2
8.785 2.4 41.8 3.1
77
Circulation With Entrained Solids
• Concerns
– potential bridging in annulus
– solids density / loading changes
– low pressure wells
– erosion
78
An Unusual Cleanout Method
(following 5 slides)
• very low pressure wells
• not recommended where other
alternatives are available
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82
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Repeat
84
Cleanout In A 22,611 ft Gas Well
• SPE 38770
• 1.5” tapered string
• wall 0.095” to 0.156”
• 100,000 psi yield
• overpull design of 9,060 lbs
– 72% of min yield value
85
Annular Velocity
• a gas lift problem........
• is coiled tubing gas the sole source of added gas
– sole source > lift limited by CT gas rate at BHP
– added gas > depends as much on producing GOR
• be aware of diameter changes in coiled tubing string in hole
• watch for points of velocity change
• watch for turbulence and separation
• where is the coiled tubing in the tubing?
– centered or x-centered
86
Other Methods
• reverse circulation (high risk)
– it is done in Alaska
• can not do with flapper check valve, ball valve and
many other pieces of equipment in string
– concerns - plugging inside CT
• separation of streams at surface
• high rate erosion
• most service providers will not reverse circulate
• tough with small diameter CT
– expect high tubing friction pressures in any event
87
Soft Deposits
• asphaltenes
– gums bits, use with a dispersant
• paraffins
– gums bits, solvents, heat, agitation
– don’t hot oil if over 150 ft down
– if adding heat, coiled tubing will expand
88
Harder Deposits
• hydrates
– impact tools in use
– can also circulate alcohol or glycol
• scales
– jetting
• liquids along won’t do much
• add solids?
• watch erosion ! (tool stalls)
– milling
– both too slow??? depends on alternatives
89
Watch Out For...
• washouts in hole
• step changes in casing id
• flow rate changes
• sudden loss of rate
• unusual shaped debris
– milled steel flakes
• swab and surge loads
90
Steel Debris
• high yield point fluid for lift
– steel density is 489 lb/ft or 65.4 lb/gal
• odd shaped debris may cause trouble
(bridges and even interlocking nests)
91
Improving Lift
• viscosity - gels, foams
• rate - may not always help
• sweeps - piston like displacement
• smaller annular size
92
93
CT In Very Low Pressure Wells
• differential sticking
– less with CT? - smaller tube, lower surface/column
pressures needed
– BUT, the BHA size and weight is also important
• what is the availability of foam?
• nitrogen also lessens problem
94
Oilfield Scales
Suggested CT Removal Plans
• CaCO3 - layered: use jet and acid
• CaSO4 - crystals: use jet
• CaSO4 - solid: use mechanical (mills)
• BaSO4 - pure, thick: mechanical
• BaSO4 - mix: mechanical
• FeS - what form? - usually mechanical
• FeCO3 - normally mechanical, acid???
95
Coiled Tubing
96
Coiled Tubing
Bottom Hole Assemblies
• What tools are needed to do the job?
• How should BHA be configured for the job?
• What could go wrong in the hole?
• If job does go wrong, what is needed?
• How can perceived CT problems be addressed in
design to prevent them?
• Where to acquire “needed” tools, talent, equip,
fluids, etc.,?
97
Coiled Tubing Applications
• Fluid Movement & Cleanout - 70% of CT use
• All Other Jobs - 30%
– inflatable packers
– fishing
– stimulation
– drilling
98
Coiled Tubing Tool
Connection Types
• CT to tool connections
– crimp on
– threaded
– set screws
– collette / grapple
99
Other Connection Methods
• welding - used for bottom profiles, repair
• threaded CT - rare, usually weak (thin wall)
Note
check every connector with a pull test
(cover the hole first ! !)
100
Downhole Tools
Connectors Hydraulic Push/Pull Tools
Release Tools Packers
Centralizers Valves
Nozzels Logs
Impact Tools Perf Guns
Motors Electric Tools
Cutters
Underreamers
Running Tools
Retrieving Tools
101
Releases
• hydraulic and ball drop releases
• rate sensitive
• trash sensitive
102
103
104
105
Coiled
Tubing
Check
Valves 106
Coiled
Tubing
Circulating
Valve
107
CT Underreamer & Pipe Cutter Tools
108
CT Nozzle Jet Cleaner & Pump Out Plug Tools
109
Jetting Nozzle
Run On
check valve Coiled Tubing
jetting nozzle
110
Pipe Cutoff Methods
• jet cutter
• linear jet cutter
• chemical cutter
• radial cutting torch
• mechanical cutter
• erosive / abrasive cutter
111
Cutoff Targets
• pipe (usually tubing)
• tailpipe
• special targets
– multiple strings
– exit windows (experimental)
– casing recovery
112
Use Shaped Charge Or Explosive Cutter ?
note flare after cut
113
Cutter Problems
• full diameter cutter deployment in needed but
often difficult
• obtaining complete pipe separation
• excessive flare at cut
• outer pipe damage
114
Chemical Cutter Schematic
115
Incomplete Chemical Cut In Pipe
116
Split Shot
• breaks the strength of the coupling
117
Owen Tool Split Shot
cutter based on a linear shaped charge
generally good performance but depth control is critical
118
CT With E-line
• running CT with internal E-line requires
– a safety shear joint above the tool string
– the shear joint allows parting
• cannot drop a ball to shear out with e-line in tubing
• shear rods in shear joint have different ratings
• chemical cutter can not be run thru CT-E line
note:
– sticking the coil is to be avoided at all costs
– no way to free the CT if it becomes stuck
119
Coiled Tubing
120
Coiled Tubing
Fishing And Jetting Operations
• free point
• fishing with and for coiled tubing
• jars
• impact tools
• jetting basics
121
Fishing CT With Wireline
• What is the fish?
– usually, a CT BHA with small amount of CT
• Fishing with what?
– usually 0.125” slickline
• Maximum CT length that can be retrieved?
– depends what is stuck and location of stuck point
• How to fish?
– cutting stuck tubing
• where to cut?
• what to cut with?
– fishing tools
122
Where Is Stuck Point?
• classic free point analysis
• need jar action to free fish
• downhole cut needs to be close to stuck point
– jar placement as close to fish as possible
– coiled tubing in compression not a good jar target
123
the length of CT
above the stuck
long point makes a
section of difference short “stub”
CT above of CT above
the stuck the stuck
BHA would BHA would
act as a be ideal for
shock transmitting
absorber, jar shock to
negating the fish
jar action
124
Cutting The CT
• surface
– cut above injector if work height permits
– lubricator need for retrieval?
– length?
• downhole
– cut as close as possible to top of the stuck BHA
with chemical cutter
– stub looking up leaves the best fishing
opportunity in the hole
125
Fishing Tools
126
127
Special Fishing Tools
128
Impact Tools
• about 70% of CT operations include cleanout
including applications in H2S, high temps, and
in hostile fluids and pressures
• impact drills offer alternatives to motors in these
environments
129
Impact Tools
• impact tools offer rotation
• tools designed to give a twisting, downwards
blow somewhat like a jar
• a fluid pulse from the operation of the tool
washes away the cuttings
• impact tools operate with as little as 500 psi
• at higher pressures, the tool lifts further and
delivers a harder jolt
130
Impact Tool Operation
• the single direction tool only operates when it sits
down and bottoms out on something solid
• normally, it is at full extension
• the bi-directional tool will run if circulation is sufficient
• can wear out as it is run into the well if circulation is
maintained
• tools do not store reverse torque (no tendency to
unscrew)
• reports of operating to 600oF
131
Impact Tool Specifics
• for impact tools, produce cracks, then wash off
debris
• penetration rates through barium sulfate
reported to 150 ft/hr
• pilot hole followed by cleanup run is best
• leave at least 1/8” scale sheath thickness on
pilot
132
Specifics For Impact Tools
• for barium sulfate cleanouts, use water,
solvents, or acids
• run life? 80 hrs?
– fatigue loading of CT? (none reported)
– some seam splitting on worn strings
133
Deposit Removal
• jetting
– water jet
– abrasive jet - cutting
– abrasive jet - deposit removal
– fluid/pressure pulse
• mechanical (milling and chipping)
– mill and motor
– impact tool
134
Testing Jetting Tool On Rig Floor Prior To RIH
135
Close Up View Of Jetting Tool
136
Schematic View Of Jetting Tool And Centralizer
137
Jetting Fluids
Filtered Fluid Type Remediation
brines salt, silt fill
foams heavier fill/large annulus
xylene, toluene OBM, asphaltene, wax
kerosene, #1 diesel some waxes
acids carbonate scales, rust
138
Water Blast And Abrasive Targets
• mud debris
• pipe dope
• scale (softer scales for water blast)
• cement residue
• mill scale (81 lb/1000 ft)
• corrosion by products
• bacteria colonies
139
Typical Downhole Scales
Potential Jetting Clean Out Candidates
140
Layers of calcium carbonate scale from surface pipe
prior to first stage separator in a North Sea field.
Subsequent inhibitor treating has significantly reduced
141
the scale deposition.
Energy In Jetting
142
Nozzle Energy
• nozzle energy is dependent upon the standoff
distance between the nozzle outlet and the face
of the target
standoff target face
nozzle
Energy
143
Nozzle Power Drop Off
• for the first 6 to 7 nozzle diameters, there is
essentially no loss of velocity in the center line
of the fluid stream
• from 7 to 24 nozzle diameters, an exponential
loss of up to 80% of the initial velocity occurs
• at clearances over 24 nozzle diameters, a more
gradual decrease of the remaining energy is
seen
• a typical nozzle is 1/32” to 1/8” (0.8 mm - 3 mm)
144
Nozzle Efficiency
• the transfer of momentum between a fluid and a
rock surface is relatively inefficient
• cutting generally only occurs when the force
from fluid impingement momentum is at least
1.5 times the compressive strength of the rock
• typical compressive strengths:
5,000 psi to 12,000 psi
145
Solids
• an improvement over the cavitating nozzle may
be the addition of small solid particles to form a
particle jet
• the cutting ability of particle jets does not fall off
as rapidly as cavitating nozzles
• particle jets are still affected by ambient
pressure, but not to the extent of a cavitating
nozzle
146
Particle Nozzles
• particle jet nozzles are typically on the order of
1/16 to 1/8 in
• erosion of the nozzle is common
• erosion increases with hardness and
concentration of the solids in the stream at any
set of operating conditions
147
Jetting
• water
– may remove softest deposits such as paraffin,
uncured cement and loose rust scale
• abrasives
– can remove any deposit but may cut the pipe
148
Mills
• mill selection based on job
• operator preferences
– PDC cutter type teeth
– highly aggressive mills stall small motors
149
Mills & Milling Rates
151
Problems and Solutions
• Stabilizing and centralizing the downhole motor on the
CT may be the biggest challenge.
• If nipple is present, it prevents use of flexible.
stabilisers, so the motor would probably make a hole
on the "lower" part of the well bore
• A long BHA is recommended since the guns that will
go through are long and rigid.
• Watch hole cleaning hydraulics, especially at hole
diameter change.
152
Coiled Tubing
Fishing Job
Bottom Hole
Assembly #1
153
Coiled Tubing
Fishing Job
Bottom Hole
Assembly #2
154
Coiled Tubing Fishing Job
Horizontal Well Bottom Hole Assembly
155
Basic
CT Unit
Fishing
Tool
Strings
156