Professional Documents
Culture Documents
HIGHWAY
ENGINEERING II
Chair of infrastructure Design and construction
1
2-2: BITUMINOUS BINDING PAVEMENT
MATERIALS
Objective: After completing Lecture organization
this lesson the student is Basic definitions
expected to understand Types of Bituminous binders
1) The different definitions in Asphalt Cement
Bituminous materials Source
2
2-2 : BITUMINOUS BINDING PAVEMENT
MATERIALS
I. Basic definitions
In order to understand the contents and avoid confusions on
different literatures let us first define basic terms.
As per the above definition both Asphalt and Bitumen refers to the same
material in America and Britain respectively.
However, for our case we will use asphalt and bitumen interchangeably to
refer to the basic constituent of the HMA. 4
2-2 : BITUMINOUS BINDING PAVEMENT
MATERIALS
Its significant health hazard, such as; eye and skin irritation
due to fume
6
2-2 : BITUMINOUS BINDING
PAVEMENT MATERIALS
Comparison of Bitumen and Tar
8
2-2 : BITUMINOUS BINDING
PAVEMENT MATERIALS
Bituminous Materials
Cutbacks Emulsions
a. Natural Asphalt
Naturally exists in two forms
1. As relatively soft Asphalt material [Trinidad, Bermudez , e.t.c]
2. As hard, friable, black material in the vein of rocks or
impregnated in various stones; lime stone and sand stone.
[western Canada, e.t.c]
12
The lake had supplied more than 90% of the world wide
consumption from 1875 to 1900.
16
Boscan Arabian Nigerian
Venezuela Heavy Light
19
2-2 : BITUMINOUS BINDING PAVEMENT
MATERIALS
Refining of petroleum crude is usually done by fractional
distillation.
Petroleum crude consists of various components having
different boiling points.
As a result these constituents are separated by fractional
distillation process. Since bitumen is the one having the
highest boiling point among these fractions it is a residue that
is going to be available after the distillation process is
completed.
20
PETROLEUM REFINING PROCESS
21
2-2 : BITUMINOUS BINDING
PAVEMENT MATERIALS
Physical Tests of Asphalt cement
The main physical tests in Asphalt can be categorized as
follow
Asphalt Physical tests
Consistency Durability tests Purity Safety tests Other tests
test tests
1 Viscosity test Thin film Oven Solubility Flash point Specific
[absolute & test [TFO] test [Cleveland gravity
Kinematic] open cup test]
2 Penetration Spot test
3 Softening Point Rolling Thin film
[Ring and Ball oven test [RTFO]
test] 22
4 Ductility test
2-2 : BITUMINOUS BINDING
PAVEMENT MATERIALS
N:B. as part of the Superpave [superior performing Asphalt
pavement] there are new performance evaluating tests.
Such as
i. Pressure aging vessel test – [PAV]
ii. Rotational Viscometer – [RV]
iii. Dynamic shear rehometer – [DSR]
iv. Bending beam rehometer –[BBR]
v. Direct tension tester – [DTT]
23
2-2 : BITUMINOUS BINDING
PAVEMENT MATERIALS
I. Consistency test
Consistency refers to the degree of fluidity of Asphalt
cement at any particular temperature
24
Temp. 25 oC Temp. 25 oC Temp. 60 oC
Time : 1 hrs Time : 4 hrs Time : 1 hrs
2-2 : BITUMINOUS BINDING
PAVEMENT MATERIALS
As shown earlier, the following empirical [except viscosity]
tests are used for measuring consistency
1. Viscosity test [ Absolute and kinematic ]
2. Penetration
3. Softening point
4. Ductility
Before discussing each test let us look the representative
testing temperatures
Temperature Condition represented
25 oC Average Pavement temperature
60 oC Maximum pavement temperature
135 oC Mixing, pumping, spraying ,e.t.c temp. 25
2-2 : BITUMINOUS BINDING PAVEMENT
MATERIALS
Viscosity
26
2-2 : BITUMINOUS BINDING PAVEMENT
MATERIALS
Viscosity at high handling temperatures that is at 135
degree centigrade and 150 degree centigrade and
at high service temperatures typically at 60 degree
centigrade is of interest for us.
27
2-2 : BITUMINOUS BINDING PAVEMENT
MATERIALS
1. Absolute viscosity test @ 60oC
Viscosity is defined as a resistance to flow of fluid
two types of viscometers are used
1. Cannon –manning
2. Asphalt Institute Vacuum viscometer
28
2-2 : BITUMINOUS BINDING PAVEMENT
MATERIALS
The test method and procedure is described on ASTM D2171
Procedures :
i. The viscometer is mounted in thermostatically controlled constant water or oil
bath at 60oC.
ii. Asphalt will be charged it to the viscometer & apply partial vacuum to assist
movement
iii. Record the time the asphalt take to pass between the time marks
iv. Calculate the viscosity as :
i. V2 = T2 [V1/T1]
Where, V2 =viscosity of the unknown material
V1 = viscosity of standard material
T2 = time of unknown material
T1 = Time of standard material
N:B:
1 stock = 100 centistokes
31
2-2 : BITUMINOUS BINDING
PAVEMENT MATERIALS
3. Penetration Test
It is the first empirical consistency test invented by, H.C.
Bowen of the Barber Asphalt Paving Company in 1888.
Conducted at 25 oC to simulate
the average service pavement
temperature
The test methods and procedure
is described on ASTM D-5
32
33
34
2-2 : BITUMINOUS BINDING
PAVEMENT MATERIALS
Test procedure:
1. A container of asphalt brought to a standard temp. of 25 oC
in thermostatically controlled bath
2. The sample is placed under a needle of specified dimension
3. The needle is loaded with 100gm weight and allowed to
penetrate for 5 sec .
4. The depth of penetration is measured on 0.1mm [dmm] as
penetration
38
2-2 : BITUMINOUS BINDING PAVEMENT
MATERIALS
Softening point is the temperature at which the binder attains a
specified consistency.
Application of Softening point test:
39
5. Ductility Test
it is an empirical test that measures the resistance of
asphalt for cracking failure
gives a measure of the tensile properties of the
bitumen.
It is the distance in cm that a standard briquette of
asphalt will stretch before breaking
40
41
42
43
44
45
2-2 : BITUMINOUS BINDING PAVEMENT
MATERIALS
II. Durability tests .
Durability is a measure of how well an asphalt binder retains its
original properties when subjected to normal weathering and
aging process.
Aging [hardening of asphalt] is the main problem in the Asphalt
pavement performance.
When asphalt cement Ages, its viscosity increases and become
more stiff and brittle.
The main causes of asphalt aging are:
1) Oxidation : is the reaction of oxygen with asphalt film
it increase with temperature and occurs during HMA
production
it is the main cause of short term aging
46
2-2 : BITUMINOUS BINDING PAVEMENT
MATERIALS
Bituminous binders basically undergo aging due to the
loss of volatile matter and oxidation.
We know that there is certain quantity or certain amount
of volatile matter present in bituminous binders with
time and in certain conditions the volatile material is
going to be lost. So that is one change that is going to
happen to the bitumen with time.
47
2-2 : BITUMINOUS BINDING PAVEMENT
MATERIALS
2) Volatilization. The evaporation of the lighter constituents of
asphalt binder.
It is primarily a function of temperature and occurs principally
during HMA production.
48
pavement with little or no traffic fail due to thixotrophic hardening
2-2 : BITUMINOUS BINDING PAVEMENT
MATERIALS
5) Syneresis. The separation of less viscous liquids from the more
viscous asphalt binder molecular network
2) Long term Aging: which occur during the life of HMA pavement
due to Environmental factors,
49
2-2 : BITUMINOUS BINDING PAVEMENT
MATERIALS
Hence, measuring of durability relates with measuring
of Aging.
Procedure:
1.Place 50 gm sample on pan
4.Conduct penetration or
viscosity test on the aged sample
5.Determine the residue
penetration and weight loss
51
2-2 : BITUMINOUS BINDING PAVEMENT
MATERIALS
Rolling Thin Film oven Test
The test method is ASTM D 2876
The same function as TFO test but it gives faster result
52
2-2 : BITUMINOUS BINDING PAVEMENT
MATERIALS
Historical development:
From 1878 to 1900, most of the asphalt used in sheet asphalt,
penetration asphalt and mixed asphalt pavement were mainly
from Trinidad and Bermudez asphalt lakes.
55
2-2 : BITUMINOUS BINDING PAVEMENT
MATERIALS
Initially, peoples uses Chewing to check the softness
[“consistency”] of asphalt
58
NCAT, 1996
I. Penetration Grading of Asphalt Cement
It is based on penetration test on original asphalt @25oC,
100gm weight & 5 sec loading
Accordingly, there are five grades of asphalt
40-50 ; 60 -70 ; 85 -100 ; 120 – 150 and 200 – 300
Advantage Disadvantage
1 The test is done at 25° which is The test is empirical and does not
reasonably close to a typical pavement measure any fundamental engineering
average temperature. parameter such as viscosity
60
2-2 : BITUMINOUS BINDING PAVEMENT
MATERIALS
II. Viscosity Grading of Asphalt Bitumen
It is based on viscosity test on Original or Aged asphalt
@60oC.
There are six grades based on original asphalt and five grades
based on aged asphalt in Rolling thin film oven test.
NB: The prefix AC and AR refers to the original and aged asphalt respectively
Advantages Disadvantages
1 Unlike penetration test, viscosity The principal grading (done at 25° C may not
is a fundamental engineering accurately reflect low-temperature asphalt
parameter. binder rehology.
2 Temperature susceptibility can When using the AC grading system, thin film
be somewhat determined oven test residue viscosities can vary greatly
because viscosity is measured at with the same AC grade. Therefore, although
three different temperatures asphalt binders are of the same AC grade they
(penetration only is measured at may behave differently after construction.
25° C (77° F)). 62
2.2 : BITUMINOUS BINDING PAVEMENT
MATERIALS
63
2.2 : BITUMINOUS BINDING
PAVEMENT MATERIALS
Chemical properties of Asphalt Binders
Itis an asphalt binder’s chemical properties that determine its
physical properties as well as the field performance of HMA.
64
The main components of Asphalt Cement are
Asphalt
Cement
Asphaltenes Maltenes
Maltenes
• are soluble hydrocarbons 65
•Easily converted in to Asphaltenes due to
oxidation or rearrangement
Liquid Bitumen
Liquid binders are modified penetration grade bitumen
prepared as liquid products for handling at relatively low
temperatures and mixed with aggregates either when
cold or only warmed sufficiently to make them surface-
dry.
The two forms of liquid bitumen are:
Cutback bitumen -- prepared by dissolving the asphalt cement in
a suitable volatile solvent to reduce their viscosity to make them
easier to use at ordinary temperatures,
Bitumen emulsions --- prepared by emulsifying the asphalt
cement in an aqueous medium
These types of asphalt are not used in HMA production. However, they are
extensively used in pavement repairs, sub grade stabilization,
bituminous surface treatments (BSTs), slurry seals, tack coats, Prime coat
fog seals, 66
Asphalt emulsions
produced by breaking asphalt cement, usually of 100-250
penetration range, into minute particles and dispersing
them in water with an emulsifier.
67
Two general types of emulsified asphalts are
produced, depending on the type of emulsifier used:
Cationic emulsions, in which the asphalt particles
charge.
68
A cationic emulsion is identified by placing the letter
"C" in front of the emulsion type; no letter is placed in
front of anionic and non-ionic emulsions. For example,
CRS-2 denotes a cationic emulsion, and RS-2 denotes
either anionic or non-ionic emulsion.
70
Cutback Bitumen
During construction, upon curing by evaporation of the solvent,
the cured-out asphalt cement will be in approximately the same
condition as before being taken into solution and bind the
aggregate particles together. The curing period depends on the
volatility of solvents.
Cutback bitumen are grouped into three types based on the type
of solvent, which governs the rates of evaporation and curing:
Slow-curing (SC):,
Medium-curing (MC), and
Rapid-curing (RC).
77
ANIONIC EMULSION
78
CATIONIC EMULSION
79
80
81
SLURY SEAL APPLICATION
82