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Disadvantages of Casting:-
Requires creation of new specialized foundry production with unique
moulding and hardening.
Powerful teeming and crane equipment.
Lower ballistic strength (5-7%) as compared to rolled ones
Armour Layout and Hull Design
As per Schematic Designs.
Cylindrical Tapered
Pronounced rear bay type (MBT 70) increases the armour enclosed
area but used for accommodating ammunition, thus reducing the
unbalance of the turret. This increases the weight of the turret and the
total weight of the tank. M60A1, Leopard, Chieftain used this
configuration.
Disadvantage is driver’s vision is blocked when tank is on march with
the gun reversed.
Classification of Hull and Turret
As per schematic designs.
15
Armour Layout and Hull Design
Shape of the Hull Front
Preparation of the edges of the parts to be joined for welding should not
demand large scope of machining and machining operations.
1- Front unit
2- Side unit
3- Rear unit
4-Bottom
Armour Layout and Hull Design
Air Inlet and Outlet Ducts
Hard to perform and contradictory requirements for detachable armour roof of
the engine/power compartment.
To reduce power loss for ventilation they should have large air open area
and minimum aerodynamic drag; and at the same time,
Provide protection from radiations and bullets/splinters.
Louvers provide the best solution.
a,b,c,d – Armour
Grills.
e. Louvers
Armour Layout and Hull Design
Gun Mounting
To avoid significant weakening of ballistic strength, strength and rigidity of the turret,
the gun port should be of minimum dimensions and closed over the periphery.
The gun bracket and its trunnions should be strong-to withstand the force of
resistance to recoil (110 ton for 120 mm German gun of Keiler tank).
Different methods
of bringing Gun to
the turret
Armour Layout and Hull Design
Design Calculations of Main Parts of Tank Armour Protection
The required thickness of most important armour parts of the hull and turret
are determined by the level of protection from given AP Shells and sufficient
Anti-atomic protection.
Armour Piercing Discarding Sabots (APDS) are the most commonly used
shells for against armour
The discarding of the sabot immediately after the exit from the bore
sharply reduces (upto 10 times) the cross section area of the shell,
thereby decreasing the air resistance to its flight vastly.
APFSDS at point of
separation of sabot.
Armour Layout and Hull Design
Streamline shapes and high l/d ratio provide a high ballistic quality and
higher cross-sectional load (≈1.5 times).
Cross-Sectional load, φ = Qs/Fs
A great cross sectional load φ predetermines their high specific kinetic energy, e
d 2
Rp B
4
Force R shear (a mean one depending upon the armour plate
thickness)
for pushing out a plug is dependent upon the ultimate strength B
in case of shearing the armour plate
dbo dbo
Rshear B where Mean shear area
2 2
The least of these two resistance forces will determine the kind of
typical damage.
Armour Layout and Hull Design
Normal Hit - Three cases:-
1. Rp < Rshear; failure due to puncturing
2. Rshear < Rp failure due to plugging out
3. Rp = Rshear failure due to combination effect; represents boundary
area where both kinds of damage are possible .
Putting the value of the forces, we can find out relationship of calibre and
thickness. For the boundary area condition, taking
R p Rshear
d 2 dbo τB
B B gives, d 2b0 b0 : for armour steel, B 2 B
4 2 σB
Conclusion
Shells of small caliber, d<b0; mainly puncture the armour, and
Armour Layout and Hull Design
Normal Hit (α=0)- for APDS
The APDS have ds = 40-55 mm, and penetrate armour upto
bo = 300 mm.
Here, d <<<< bo, therefore the typical damage is by puncturing (by force
Rp) and smashing stress.
Qs .Vs 2 d 2
E B
L Rp.bo .b0
g .2 4
Armour Layout and Hull Design
By designating the ultimate strength and all the constant values by letter
k and by determining velocity vs from the balance of energy, we will get:
b0
Vs k .d s - - - - (5) Vs max. safe velocity of shell hit on armour
Qs
0.97 Vdth
k factor of armour ballistic strength
d s dia. of shabot core or, body of shell, m
Q s Weight of the body of the solid shot, N
v dth Velocity of destructio n threshold
Vdth is the maximum velocity of the shell hits the armour which does
not cause destruction
Therefore. For better protection we need Higher values of
k (depends upon Ultimate strength in compression)
b0 (can be increased by sloping)
For the modern K.E penetrators, ds = 20-30 mm; l = 500-600 mm
Armour Layout and Hull Design
Normal Hit (α=0)- Ballistic Strength of Composite Armour
For calculating the ballistic strength of the composite armour, it is
replaced with an equivalent monolithic armour plate of medium
hardness.
i . i steel
Then, the employment of this material reduces the weight of the armour
construction of the equal ballistic strength.
Armour Layout and Hull Design
Oblique Hit (α ≠ 0) N
---
------------------
---
-----------------
Here, the main task is to establish
a relationship between thickness b
of the armour plate and the angle
α of the projectile hit with normal.
b
b = b0. cosα b0
The turning moment is large and the resultant force R more towards
normal. Therefore these shots are most efficient at big angle of
impact.
Oblique Hit (α ≠ 0)_
In practical calculations, the difference in the armour piercing abilities
of the shells of the three types is taken into account by experimental
index of power n of cosine of angle of impact α, as under:-
b b0 . cos n - - - - - - - (8)
A typical modern shaped charge, with a metal liner on the charge cavity, can
penetrate armor steel to a depth of 7 or more times the diameter of the charge
(charge diameters, CD), though greater depths of 10 CD and above have
been achieved.
Armour Layout and Hull Design
High Explosive Anti-Tank (HEAT)
Due to its good effect in armored targets, with its inherent blast and
fragmentation capability, the hollow charges have a serious threat to
armored vehicles.
Armour Layout and Hull Design
High Explosive Anti-Tank (HEAT)
A shaped charge is a concave metal hemisphere or cone (known as
a liner) backed by a high explosive, all in a steel or aluminum
casing. When the high explosive is detonated, the metal liner is
compressed and squeezed forward, forming a jet whose tip may
travel as fast as 10 kilometers per second.
Armour Layout and Hull Design
High Explosive Anti-Tank (HEAT)
The compression shock wave is conducted through the armour to the point
where it reaches the metal/air interface (the hollow crew compartment),
where some of the energy is reflected as a tension wave. At the point where
the compression and tension waves intersect a high-stress zone is created
in the metal, causing pieces of steel to be projected off the interior wall at
high velocity. This fragmentation by blast wave is known as spalling,
The spall travels through the interior of the vehicle at high velocity, killing or
injuring the crew, damaging equipment, and/or igniting ammunition and fuel.
Unlike HEAT rounds, HESH shells are not specifically designed to perforate
the armour of main battle tanks. HESH shells rely on the transmission of the
shock wave through the solid steel armour.
Armour Layout and Hull Design
High Explosive Squash Head (HESH)
Armour Layout and Hull Design
Explosively Formed Projectile (EFP)
A typical Explosively Formed Projectile (EFP) is comprised of a metallic liner, a
case, an explosive section, and an initiation train.
There is also a retaining ring to position and hold the liner-explosive
subassembly in place.
The EFP then hits the target at a high speed, delivering a significantly high
mechanical power.
The projectile forms by dynamic plastic flow and has a velocity of 1-3 km/s .
Target penetration is much less than that of a jet, but the hole diameter is larger
with more armour backspall.
Armour Layout and Hull Design
50 Anticumulative and Antiatomic Protection...
Protection against Hollow Charge (HEAT).
Advantages of HEAT.
1. High armour piercing ability independent of the range, upto four
times the shell diameter.
y m 4d
2. High killing effect (after penetration)
Inflammation of the diesel fuel.
Explosion of ammunition.
Injury to crew from splinters from the inside of the armour.
Dangerous elevated pressure (upto 1 m distance of the jet) and
gases following the jet.
3. Small weight and low cost of weapon.
Considering the special features of the design of hollow charges
different methods are adopted for protection.
Armour Layout and Hull Design
Armour Layout and Hull Design
Methods of Protection from HEAT.
1. Plate Screens.
Aim is to explode the Hollow charge prematurely at the
maximum possible distance from the armour part.
The ballistic strength of the screen is required to be just
sufficient to:-
Secure it to the tank, and
To actuate the sensitive fuse of the HEAT shell.
The skirting plates are screens in the form of;
Light stamped plates,
Wire nets,
Lattices,
A set of rods
The efficiency of protection by screens depends chiefly on its,
a. Distance xs from the armour part, and
b. Resistance of the cumulative jet to decomposition.
Armour Layout and Hull Design
Methods of Protection from HEAT
The experimental ratio of armour-piercing ability y of the jet to distance x, the
jet travels in the air is approximated for the limiting values x ≤ 3 m
2
x
k j .
y y m 0.81e 2
0.19
y m Armour piercing ability
when shell hits the armour plate
k j factor of jet decomposition
intensity; lower value indicates
more effective jet.
x b
Using x s , y in the above
cos cos
and simplifying, we get
2 0.81
x s cos . ln
kj b
0.19
y m cos
Armour Layout and Hull Design
Methods of Protection from HEAT
Collective protection of tank crew from shock wave injury, from contamination
with chemical and radioactive agents is ensured by provision of special anti-
atomic protection and filter and ventilator units.
The shock waves from a nuclear explosion represents sharp and strong
compression of air in ground zero spreading in the radii of the
hemisphere at a supersonic speed.
The strength of the vertical parts of the shell proof hull and turret need to
be designed for taking up these pressures.
When the wave moves against the tank, the excessive pressure at the
wave front acts on the tank horizontal surfaces.
The weak parts of the roof and bottom, the hatch covers and the shutter
blades can be destroyed due to sharp shock application.
The time taken for the wave front to reach tank may be fractions of
seconds.
For example an excessive pressure of 3 atm travels at a speed of 640 m/s.
The hull roof with width of 2m will begin to be loaded as the wave approaches
the hull side facing the ground zero and will be fully loaded in 0.00315s.
Discussion/Questions ???