Air Conditioner

Pro Technician >>AIR CONDITIONER
Outline Outline
(1/2)
(1/1)
Inspect Refrigerant Charge Amount Check Refrigerant Charge Amount
1. Conditions to check
(1/2)
(1/5)
2. Check with sight glass
Empty or
Proper Insufficient Excess
Sight glass
(1/2)
(2/5)
3. Check with manifold gauge set
(1/2)
(3/5)
1. Characteristics of manifold gauge
Low valve
Low valve close/High valve close open/High
valve close
Low valve Low valve

close/High open/High
valve open valve open
(1/2)
2. Connect manifold gauge
Close Close
(1/2)
(2/2)
Manifold gauge
Quick joint
Charging hose
Service valve (vehicle side)
(1/2)
(2/2)
3. Check with manifold gauge set
REFERENCE:
Cause of malfunction if the indicated
pressure is outside the specified range
(1/2)
(4/5)
4. Check for gas leak
Blower Resister Receiver or Modulator Gas leak tester
A/C compressor Drain hose
Condenser Pipe connecting position (1/2)

(5/5)
Evaporator EPR (with Evaporator Pressure Regulator)
1. Characteristics
(1/2)
2. Check procedure
(1/2)
(2/2)
Removal Components
1. Recover Refrigerant
(1/2)
(1/1)
Removal Components
2. Remove A/C Compressor
(1/2)
(1/1)
Removal Recover Refrigerant
1. Connect manifold gauge 2. Recover refrigerant using recovery machine
Return to question (1/2)

(1/1)
Removal Connect Manifold Gauge
Low valve
Low valve close/High valve close open/High
valve close
Low valve Low valve

(1/2)
Removal Connect Manifold Gauge
2.Connect manifold gauge
Close Close
(1/2)
(2/2)
Removal Recover Refrigerant
2.Connect manifold gauge
Manifold gauge
Quick joint
Charging hose
(1/2)
(2/2)
Removal Remove A/C Compressor
1. Remove drive belt
Drive belt
(1/2)
1. Remove drive belt
Mounting bolt
Drive belt
Mounting bolt
(1/2)
(2/9)
2. Disconnect pipe from A/C compressor
(1/2)
3. Remove A/C compressor
(1/2)
(2/2)
Installation Components
(1/2)
(1/1)
Installation Inspect A/C Compressor Oil
Expansion
Evaporator
valve
Compressor
Compressor
oil
Sight glass
Condenser with modulator

New A/C compressor
(1/2)
Installation Inspect A/C Compressor Oil
1. When disassembling A/C compressor assembly 2. When replacing A/C compressor assembly:
Removed A/C compressor
New A/C compressor
Amount of A
Replacing
A/C
compressor
Amount of drainage =
amount of oil in the new A/C
Amount of A compressor - amount of A
(1/2)
(2/2)
Installation Install A/C Compressor
1. Install A/C compressor
(1/2)
(1/1)
2. Install the A/C compressor pipes
(1/2)
(1/1)
3. Install drive belt
Hammer
Drive belt
(1/2)
(1/1)
Replace Drive Belt Install A/C Compressor
2. Install drive belt
Mounting bolt
Drive belt
Mounting bolt
(1/2)
(3/9)
Installation Evacuation
1. Evacuation
Manifold gauge Vacuum pump
(1/2)
(1/3)
Low valve close/High valve close Low valve

open/High
valve close
Low valve Low valve

(1/2)
Close Close
(1/2)
(2/2)
Manifold gauge
Quick joint
Charging hose
(1/2)
(2/2)
1. Evacuation
Open
Bleed air
Open
Vacuum pomp
Bleed air
Bleed air
(1/2)
(2/3)
1. Evacuation
Close
Close
(1/2)
(2/3)
2. Check air tightness
(1/2)
(3/3)
Installation Charge Refrigerant
1. Install service can
Service can
REFERENCE:
In case of Sub Cooling System
(1/2)
(1/7)
1. Install service can
(1/2)
(1/1)
1. Connect valve for service can
Handle
Handle
Valve
Valve
Needle
Disc
Disc
Packing
(1/2)
2. Install service can to manifold gauge
(1/2)
(2/2)
2. Charge on high-pressure side
Service can
(1/2)
(2/7)
Return to question
3.Inspect for gas leak
Blower Resister Receiver or Modulator Gas leak tester
A/C compressor Drain hose
Condenser Pipe connecting position (1/2)

(3/7)
Evaporator EPR (with Evaporator Pressure Regulator)
1. Characteristics
(1/2)
2. Check procedure

(2/2)
4. Charge on low-pressure side
(1/2)
(4/7)

(4/7)
Installation Notice and Caution of Charge Refrigerant
Compressed
liquid
(1/2)
(5/7)
Installation Notice and Caution of Charge Refrigerant
(1/2)
(5/7)
(1/2)
(6/7)
(1/2)
(7/7)
Service can
(1/2)
(7/7)
(1/2)
(7/7)
Installation Final Inspection
(1/2)
(1/1)
Question-1
The following illustration shows inspection of the amount of

refrigerant in the A/C system using a manifold gauge.
If the indication of the manifold gauge is judged to be
abnormal when the high-pressure side is normal and the low-
pressure side is too low, which one of the following causes is
correct?
The corresponding statements in the sentence

group in next page.
Refer to page
(1/2)
A Refrigerant leaks
B Refrigerant is overcharged
C Moisture lets in the A/C system.
D Abnormal in the A/C compressor. (1/2)
Click for answer

Question-2
In the removal and the installation of the parts in the A/C

system, perform both discharge and charge of refrigerant, as
well as evacuation.
When discharging refrigerant, the one end of the green
charging hose is connected to the middle of the manifold
gauge. From the following, select the one to which the other
end of the green charging hose is connected.
The corresponding statements in the sentence

group in next page.
Refer to page
(1/2)
A Refrigerant recovery machine

B Service can
C Vacuum pump
D Gas leak tester (1/2)
Click for answer

Question-3
The following table shows the vehicle conditions when

charging refrigerant in the A/C system. Which one of the
conditions is correct?
BLOWER A/C
ENGINE rpm ATTEMPERATION DOORS
SWITCH SWITCH
ALL
A 1500 LO ON MAX HOT
closed
ALL
B 3000 LO ON MAX COOL
closed
ALL
C 1500 HI ON MAX COOL
open
ALL
D 3000 HI ON MAX HOT
open
Click for answer Refer to page

(1/2)
Question-4
Which one of the following statements is true about

precautions to take when charging refrigerant in the A/C
system.
Do not operate A/C (compressor) when charging refrigerant on the

A
high-pressure side.
B Charge refrigerant from the low-pressure side.
Be sure to open the valve on the high-pressure side of the manifold
C gauge and operate A/C compressor when charging refrigerant on the
low-pressure side.
For charge of refrigerant on the low-pressure side, perform the
D
procedure with the service can turned over.

(1/2)
Question-5
Which one of the following statements is true about the

inspection method of refrigerant leaks in the A/C system.
A Start the engine and inspect at an engine speed of 1,500 rpm.

Have the tester access above the inspection area because
B
refrigerant is lighter than air.
Have the tester access to lower the inspection area because
C
refrigerant is heavier than air.
Checking the joint of piping, drain hose of the A/C unit, etc. is not
D necessary because these were already checked to be securely
connected in the installation of the A/C system.

(1/2)
Close
(1/2)

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Pro Technician >>AIR CONDITIONER

2. Check with sight glass

3. Check with manifold gauge set

1. Characteristics of manifold gauge

Low valve Low valve

2. Connect manifold gauge

2. Connect manifold gauge

Service valve (vehicle side)

3. Check with manifold gauge set

4. Check for gas leak

Blower Resister Receiver or Modulator Gas leak tester

A/C compressor Drain hose

Condenser Pipe connecting position (1/2)

2. Remove A/C Compressor

1. Connect manifold gauge 2. Recover refrigerant using recovery machine

Return to question (1/2)

1. Characteristics of manifold gauge

Low valve Low valve

2.Connect manifold gauge

2.Connect manifold gauge

Service valve (vehicle side)

1. Remove drive belt

1. Remove drive belt

2. Disconnect pipe from A/C compressor

3. Remove A/C compressor

Condenser with modulator

Removed A/C compressor

New A/C compressor

1. Install A/C compressor

2. Install the A/C compressor pipes

3. Install drive belt

2. Install drive belt

Manifold gauge Vacuum pump

1. Characteristics of manifold gauge

Low valve close/High valve close Low valve

Low valve Low valve

2. Connect manifold gauge

2. Connect manifold gauge

Service valve (vehicle side)

2. Check air tightness

1. Install service can

1. Install service can

1. Connect valve for service can

2. Install service can to manifold gauge

2. Charge on high-pressure side

3.Inspect for gas leak

Blower Resister Receiver or Modulator Gas leak tester

A/C compressor Drain hose

Condenser Pipe connecting position (1/2)

Return to question (1/2)

4. Charge on low-pressure side

4. Charge on low-pressure side

Return to question (1/2)

4. Charge on low-pressure side

4. Charge on low-pressure side

4. Charge on low-pressure side

4. Charge on low-pressure side

4. Charge on low-pressure side

4. Charge on low-pressure side

The following illustration shows inspection of the amount of

The corresponding statements in the sentence

Click for answer

In the removal and the installation of the parts in the A/C