BOILER GA,

SPECIFICATION & LINE

UP FOR LIGHT UP
BY RAHUL R MUNGALE
BOILER GENERAL ARRANGEMENT
 Boiler specification
 Manufacturer : DONGFANG BOILER GROUP CO. LTD., CHINA
 Boiler Type : Single reheat, Super high pressure natural recirculation Drum boiler, single
furnace, burners at four corners, Tangential firing, balance draft, dry slagging, Rotary Air-
preheater.
 Capacity : 540 MW (4 x 135 MW)
 Boiler MCR : 440 TPH Upto 10 % B-MCR Fuel shall be LDO 40 % B-MCR Fuel shall be
HFO Stable load without oil support shall be 40 % B-MCR
 Rated superheated steam pressure : 14.39 MPa (a)
 Rated superheated steam temp. : 540 °C
 Rated reheat steam flow : 358.7 TPH
 Rated reheat steam inlet pressure : 2.7 MPa (a)
 Rated reheat steam inlet temp. : 320 °C
 Rated reheat steam outlet pressure : 2.56 MPa (a)
 Rated reheat steam outlet temp. : 540 °C
 Feed water temp : 248.9 °C
Boiler Registration no.

 Boiler # 1 –MR/14805
 Boiler # 2 – MR/14962
 Boiler # 3 – MR/15099
 Boiler # 4 – MR/15263
 LINE UP FOR COLD LIGHT UP
COLD SATRT UP WHEN TURBINE CASING TEMP < 150 DEGREE

SAFETY CHECKS:
 

1. CO2 system for fire fighting Is ready at suitable places.

2. All Work permits have been cancelled & Men and Materials have been cleared.

3. Fire fighting system (deluge etc.) is ready for the transformer and Main lube oil tank.

4. All air pre-heaters fire water is charged up to the last valve

5. All the steam turbine And Boiler auto protections are in service, as they take care for men &
machine (e.g. over speed protection).
COLD START UP CHECK LIST
 

1. All ducts cleared and manholes closed.

2. All works on pressure parts completed & boxed up.

3. All safety valve gags and hydro-plugs removed.

4. Unit Switchgear, Station Switchgear and Auxiliary Switchgear should be in charged condition
and all drives power supply should be normal.

5. All equipment checklist should be filled by Field Engineers and signed by Desk Engineer/Unit
Controller.

6. All available oil guns are flushed checked for any leakage cleaned and clamped

7. All wall blowers and LRSB’s are retracted fully

8. Both passes in ESP boxed up and cleared for operation

9. instruments related to APHs and boiler and all auxiliaries is working

10. All protections & interlocks of boiler (Furnace Safeguard Supervisory System FSSS) are

checked & kept in service.

11. All alarms set as per the design, tested and kept in service.

12. APH soot blowers are cleared for operation.

13. Bottom ash hopper and seal trough filled.

14. Burner front, APH and other boiler areas are accessible.

15. Service air availability ensured.

16. ESP Bag filter Ash coating has been completed and ensure respective Studio DP Between 250 Pa

to 300 Pa.
 
 
 
 The following systems/ equipment's should be lined up and running.

 Auxiliary steam system charged for Air-preheater soot blowing, initial heating and HFO atomising
 Boiler drum level should be normal (50 mm)
 Instrument air should be charged.
 Fuel upto 9 Mtr should be charged.
 CW system and Equipment’s cooling water system from service water and ACW water are in
charged condition.
 Ensure seal trough is charged SSC is filled and bottom ash system Running
 Both ID,FD, PA Scanner air and Seal air fans should be ready and lined up.
 Mills & Coal feeders readiness check ( lube oil and hydraulic oil pump running, oil cooler charged
by cooling water, feeder coal on belt done, mill and feeder box up)
 Electrostatic precipitator. (CERM EERM, hopper heater, insulator heater charge ), ensure bypass
valve open and lifting valve close.
 Soot blowing system line for APH and SCAPH from Auxiliary header is to be charged

(pressure =0.45 Mpa before MOV)

 Water / steam sampling system should be ready
 Open ECO – recirculation valve
 Ensure that all corner oil guns are cleaned & flushed and ready for operation
 Ensure Drum vent, SH vent, SH drain, RH vent , start up vents are in open condition
 Deaerator pegging steam charged.
 Ensure flame TV camera is in service
 Ensure all corner Gun and igniters healthy operation
 Turbine side all proper drain manual isolation valves and SOV are open
 MS & HP bypass atmospheric drain should be open condition
 Ensure CRH and HRH atmospheric Drain open before Boiler light up
 Ensure CBD to IBD lined up and bottom ring header isolation v/v are in open condition
 Ensure TG lube oil cooler are lined up and generator air cooler charged
 Ensure that LDO, HFO supply and return isolation valve open.
 Clearance from DM Plant Regarding Water Quality to be obtained before light up
 Record Boiler Expansion readings before light up
THANK YOU