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AMETEK Aerospace & Defense

Aerospace & Defense Division

Power & Data Systems (P&DS)


Advanced Industries (AI)

Electrical Systems

AMPHION™ Power Control Technology

Power & Data Systems Thermal Management Fluid Management & Sensor Suites 1
AMETEK Aerospace & Defense

Power Control Heritage


• AMETEK has over 30 years of experience
designing and interfacing electronics on
aircraft systems, including power drivers
and protected power outputs.

• Technological developments and our


continuing efforts in the management of
aircraft data and power has presented
an opportunity for us to develop the: Data Acquisition Units
Avionics Interface Units
Engine Vibration Monitoring Units

AMPHION™ Product Line

• In 1999, AMETEK Aerospace launched a Internal R & D effort to develop a new


generation of power control products

• In 2007 AMETEK acquired Advanced Industries to provide Starter Generators and


Generator Control Units to complete our power systems offering.

Power & Data Systems Thermal Management Fluid Management & Sensor Suites 2
AMETEK Aerospace & Defense

Aircraft Power Systems

Primary Power
Distribution
Starter-Generators
& GCUs

Secondary Power Distribution

Load Specific
Components
Power Distribution Units

Power & Data Systems Thermal Management Fluid Management & Sensor Suites 3
AMETEK Aerospace & Defense

Power Distribution Systems


• Circuit Protection • CIRCUIT
• Wire protection from arcs and over-current BREAKERS
• Load Management Capability
• Emergency power bus load control and isolation
• Power bus load balancing
• Load shedding - manual or automatic based on aircraft status Centralized


Circuit Breaker

Load Monitoring & Control


Panel

• Monitor load voltage and current dynamics


• Performance trending
• Prognostics / preventive maintenance
• Power is distributed at the point where it is used
• Minimum wire weight • AMPHION
• Lower labor content
• No circuit breaker panels
• Remote flat panel displays or switch panels for control of power
• Safe and Reliable AMPHION SSPCs
• Automatic control of loads is BUILT-IN
• Data Acquisition
Multi Functional
Display

• Optional analog and discrete data inputs to eliminate


other boxes in the aircraft

Power & Data Systems Thermal Management Fluid Management & Sensor Suites 4
AMETEK Aerospace & Defense

AMPHION (am-fee-un) - Multi-purpose power


controller and circuit protective devices
• The building block to distributed aircraft power management
– Replaces relays, circuit breakers, pulsed-power controllers, and
power monitor devices.
– Remotely controllable and programmable for ideal power
management.
• Small, Cool, and Safe
– Utilizes the latest FET technology, detects arc faults, and is patented
to fail open.

Power & Data Systems Thermal Management Fluid Management & Sensor Suites 5
AMETEK Aerospace & Defense

Common AMPHION Features


• Every AMPHION Device:
– Acts as a circuit breaker and relay
• Combine functions on an aircraft to save cost and weight
– Has Overcurrent and Arc-Fault Protection
• Added protection against arcs which will not trip a standard circuit breaker
– Incorporates Patented “Fail-Open” Circuitry
• Most solid state power controllers fail shorted
• Amphion guarantees to interrupt power to the load in case of fault
– Monitors voltage and current
• Smart control of aircraft systems
• Predictive maintenance of other aircraft systems before a fault occurs
– Provides Programmable Over-Current and Arc-Fault Trip Settings
• One device handles a variety of loads to simplify system design and procurement costs

Power & Data Systems Thermal Management Fluid Management & Sensor Suites 6
AMETEK Aerospace & Defense

Common AMPHION Features


• Every AMPHION Device:
– Switches fast with low noise emission
• Lower EMI so power control can be located near signal processing
• Faster offers more protection
– Does not arc, has no contacts, will not degrade over life
• Can be used for high speed/high current switching
• No “wear out” failure mode
– Utilizes low resistance N-Channel FETs
• Less power dissipation
• Low off-state leakage
– Will switch inductive or incandescent loads at full rated current
• Smaller and lighter than relays
• One part for all types of loads

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AMETEK Aerospace & Defense

Dissipation of Electromechanical Devices

• Relay (PRD type 20A)


– The coil is 300 Ohms, dissipation is (28)2/300 = 2.61 Watts
– Contact drop is 150mV, dissipation at 20A = 3 Watts
– Typical relay power loss at 20A is therefore 5.61 Watts

• Thermal Circuit Breaker (28V, 20A)


– Contact drop is 150mV, dissipation at 20A = 3 Watts
– Thermal element loss is typically an additional 2 Watts
– Typical thermal breaker loss at 20A is therefore 5 Watts
• NOTE: De-rating by up to 60% of published value at 100C ambient!

• Total Power Dissipation: 10.61 Watts

Power & Data Systems Thermal Management Fluid Management & Sensor Suites 8
AMETEK Aerospace & Defense

Amphion Heat Dissipation ?

On the DC SSAFCB, each FET Ron = 0.01 Ohm,


4 in parallel yields 0.0025 Ohm (1W @ 20A)
Measurement Shunt is 0.001 Ohm (0.4W)
Total dissipation is therefore 1.4 Watts @ 20ADC

Power & Data Systems Thermal Management Fluid Management & Sensor Suites 9
AMETEK Aerospace & Defense

The AMPHION Trip Curve


Nominal Trip Curve

Ins
12

tan
There trip curve is a

t
11

Trip
composite of the arc 10 Thermal Circuit
fault and overcurrent 9 Breaker Trip
settings. 8
Curve

• Arc trip is selected to Multiplier of Trip Setting


7 Arc Fault Trip Curve
avoid nuisance trips 6
but still protect the 5

O
load and wiring.

ve
4

rlo
ad

Tr
Solid State devices

ip
3

C
ur
ve
are faster, more 2 In-rush from
accurate, more 1 Non-resistive
Loads
consistent than all 0
other protective 0.0001 0.001 0.01
Time in Seconds
0.1 1 10

devices.

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AMETEK Aerospace & Defense

AMETEK SSR & Thermal CBs


• AMETEK SSR trip curve
Current % SSR CB1 Lo CB CB1 Hi CB 2 CB 3
200 0.7 1 1.75 2.5 8 5
accuracy
300 0.4 0.3 0.5 1 2.2 2 is +/-12% over temperature
400 0.28 0.15 0.3 0.5 0.9 1
500 0.23 0.08 0.2 0.4 0.5 0.4 • CB trip curve accuracy
600 0.2 0.05 0.15 0.3 0.4 0.35 is +/- 70% at 25C
800 0.001 0.03 0.1 0.2 0.3 0.25
1000 0.0003 0.03 0.08 0.17 0.25 0.15

1200

1000
SSR
800
% Of Rating

CB1
CB1 Hi
600
CB1 Lo
CB 2
400
CB 3
200

0
0.01 0.1 1 10
Tim e (Sec)

Power & Data Systems Thermal Management Fluid Management & Sensor Suites 11
AMETEK Aerospace & Defense

Component Form Factors

Solid State
Relay (SSR)
Solid State Power Printed Circuit Card
Controller (SSPC) Assembly

Arc Fault
Solid State Power Distribution
Circuit Breaker Unit (PDU) or J-box
Secondary Power
Remote Control
Distribution Unit (SPDU)
Circuit Breaker (RCCB)
Power & Data Systems Thermal Management Fluid Management & Sensor Suites 12
AMETEK Aerospace & Defense

DC Arc Fault Solid State Breaker (10723 Series)


• In 2003, AMETEK was awarded a 3 year contract to develop retrofit AC and
DC Solid State Circuit Breakers with Arc Fault detection and protection.
• Contract: BAA-02-013 - Arc Fault Circuit Protection for the
U.S. Navy, Office of Naval Research and the FAA.
• The DC breaker is qualified by the U.S. Navy.

Power & Data Systems Thermal Management Fluid Management & Sensor Suites 13
AMETEK Aerospace & Defense

PCB Mounted Solid State Power Controllers

• AC SSPC • DC SSPCs
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AMETEK Aerospace & Defense

AC SSPC (10709 Series) - Features and Benefits


• The AC SSPC has all of the standard AMPHION features
plus:
– Very low voltage drop (typical resistance
of 20 mohms or less)
• FET based for low heat dissipation
– Circuit breaker trip point is adjustable
• One part fits many different applications
– Built in Serial Peripheral Interface Bus (SPI)
• Digitally communicate voltage, current, and trip status.
– Switches up to 15A at 24 VAC to 115 VAC (134VAC maximum)
– Switches inductive or incandescent loads at full rated current
– Operates from 40 Hz to 1,000Hz without performance degradation
• Suitable for “house power” 50/60 Hz or wild frequency alternators
– Can be ganged with other modules to provide phase loss protection
• 3 phase operation

Power & Data Systems Thermal Management Fluid Management & Sensor Suites 15
AMETEK Aerospace & Defense

DC SSPC (10676 Series) - Features and Benefits


• The DC SSPC has all of the standard
AMPHION features plus:
– Very low voltage drop (typical resistance
of 7.5 mohms)
• Low heat dissipation
– Circuit breaker trip point is adjustable
• One part fits many different applications
– Built in Serial Peripheral Interface Bus (SPI)
• Digitally communicate voltage, current, and trip status to monitor load
– Switches up to 15A from 10 to 36 VDC
• Certified for full DO-160/Mil-STD-704 voltage ranges
– Switches inductive or incandescent loads at full rated current
• Equivalent to a 45A mechanical relay, but much smaller and lighter
– Requires no bias supply (Uses power from the 28V feed.)
• Saves weight and cost of external supplies

Power & Data Systems Thermal Management Fluid Management & Sensor Suites 16
AMETEK Aerospace & Defense

DC PWM SSPC (10748 Series)


• The DC PWM SSPC has all the standard
AMPHION features plus:
– A dedicated pin for Pulse Width Modulation drive (0 - 1KHz)
• Replaces circuit breaker, relay, and power controller
to save system weight and cost
– Controlled switching transition times for very low EMI emissions
• No additional weight or cost from external filtering
– Extremely low voltage drop; 3.0 milliohms on-resistance!
• Low heat dissipation even when in PWM mode
– Switches up to 45A with inputs from 10 to 36 VDC.
• Control up to 1,200W with one small device
PWM Control
PWM

Output
Voltage 100 uS 100 uS

Power & Data Systems Thermal Management Fluid Management & Sensor Suites 17
AMETEK Aerospace & Defense

AMPHION Solid State Power Controller (SSPC)

Boeing P-8A MMA Cessna Mustang


(Multimission Maritime Aircraft)

Boeing Military, St. Louis, MO Cessna Aircraft, Wichita KS

Application: 15usec Sec Power Application: Pulse Width Modulated


Interrupt Windshield Heater Controller

Delivered Prototype May 2006 Dec 2004 Began Development


Qualified in April 2006
P-8A MMA Shipset Content
40 to 60 Controllers per Shipset Mustang Shipset Content
6 PWM SSPC per Shipset

Power & Data Systems Thermal Management Fluid Management & Sensor Suites 18
AMETEK Aerospace & Defense

Certifiable and Stand Alone AMPHION LRUs

10747 DC SSR 10723 DC and 10760 AC


AFSSCBs
Power & Data Systems Thermal Management Fluid Management & Sensor Suites 19
AMETEK Aerospace & Defense

DC Solid State Relay (10747 Series)


• The DC SSR has all the standard AMPHION features plus:
– Certified as stand alone LRU
• All lighting and EMI protection built in for use at Level A control levels
– Standard Mil-Relay(MS83536) form factor for use with
socket per Mil-PRF-12883/48-02
• No special hardware needed to mount or use
– Rated at 25 Amps from 10 to 36 VDC
• Equivalent to 75A for incandescent and motor loads
– Remote control trip reset and output to indicate a trip condition
• Very simple system interface
– Very low voltage drop (typical resistance of 5 mohms)
• Low heat dissipation even at full power
– Requires no bias supply. (Uses power from the 28V feed.)

Power & Data Systems Thermal Management Fluid Management & Sensor Suites 20
AMETEK Aerospace & Defense

AMPHION Solid State Relay (SSR)

Cessna Mustang UK Army Terrier Agusta Westland US-101

Cessna Aircraft, Wichita KS UK Army, United Kingdom Agusta Westland, Youville, UK

Application: Junction Box Controller Application: ECS Fan Controller Application: ECS Controller
for ECS, Lighting, Avionics, etc.
Qualified in Oct 2005 Qualified in May 2006
Dec 2004 Began Development
Qualified in May 2006 Terrier Shipset Content US-101 Shipset Content
1 SSR per Shipset 1 SSR per Shipset
Mustang Shipset Content
15 SSR per Shipset

Power & Data Systems Thermal Management Fluid Management & Sensor Suites 21
AMETEK Aerospace & Defense

Remote Control Circuit Breaker (RCCB)

•10747 25 AMP
•PWM SSR

•10748 PWM SSPC •SSRCCB •10747 SSR


•Up to 45 AMP •Up to 100 AMP •Up to 25 AMP

Power & Data Systems Thermal Management Fluid Management & Sensor Suites 22
AMETEK Aerospace & Defense

AMPHION Components - Technical Summary


• AMPHION is the building block to a revolutionary and
new architecture for the control and distribution of AC and
DC power.
• AMPHION is an extremely reliable high speed solid
state switch that can simultaneously act as a relay,
circuit breaker, pulsed-power controller, line protector,
and line monitor.
• AMPHION is capable of switching currents up to 50 Amps
and can be remotely controlled through a standard
serial bus interface.
• AMPHION is the only solid state switch that is guaranteed
and patented to not fail shorted.
• AMPHION has built-in arc-fault protection to detect
intermittent shorts without nuisance or false trips.
• AMPHION can be programmed with precise and
custom trip settings to match any load and detect over-
current and over-voltage conditions.
Power & Data Systems Thermal Management Fluid Management & Sensor Suites 23
AMETEK Aerospace & Defense

System Form Factors

Solid State
Relay (SSR)
Solid State Power Printed Circuit Card
Controller (SSPC) Assembly

Arc Fault
Solid State Power Distribution
Circuit Breaker Unit (PDU) or J-box
Secondary Power
Remote Control
Distribution Unit (SPDU)
Circuit Breaker (RCCB)
Power & Data Systems Thermal Management Fluid Management & Sensor Suites 24
AMETEK Aerospace & Defense

Power Distribution Systems


• Provides all the benefits of components, but AMETEK integrates
all the control, interface, mounting, etc
• Control of up to 40 loads per box with only a 2 wire data bus
• Simplifies and reduce aircraft wiring, reduces weight
• Remote mounting simplifies aircraft design
• Circuit protection is adjustable so that one PDU can fit many different
aircraft applications
– No need for multiple part numbers of components.
– Use the same part number PDU for the galley, entertainment system, seat
power, etc by adjusting the trip points

Power & Data Systems Thermal Management Fluid Management & Sensor Suites 25
AMETEK Aerospace
AMETEK Aerospace
Provides Total
& Defense
System Solutions

Power Distribution Units (PDU)


• Thin and flat, for mounting
in cabin walls and other
space restricted areas
• Two models available,
120VAC, 45A: 12 circuits
28 VDC, 45A: 16 circuits
• Field adjustable personality
module customizes
each PDU for multiple
applications PDU with Personality Module
• DO-160D Qualified (DC 3.2 lbs, AC 4.7 lbs)

• DO-178B Level A

Power & DataAircraft


Advanced Display Systems Systems Data Acquisition and Fluid
Thermal Management
Sensors and Systems Management
Monitoring & Sensor
Engine Suites and Accessories
Components 26
AMETEK Aerospace & Defense

PDU Personality Modules

 The Personality Module (PM) is a device that attaches and become part of the PDU and allows end-user
to tailor overload current trip point for each internal SSPC.
 Lets one PDU have multiple and adjustable “circuit breakers” inside
 Utilizes rotary selector switches which are O-ring sealed to meet MIL-S-83504 reliability of 0.00012 failures
per 106 hours.
 Switch samples have endured in-house 21-day direct salt spray testing with no detectable effects.
 Field removable module is secured with self-locking, captive fasteners with universal slot / Phillips drive.
 Lanyard attaches PM to aircraft installation station. All PDUs interchangeable.

Power & Data Systems Thermal Management Fluid Management & Sensor Suites 27
AMETEK Aerospace & Defense

AMPHION Power Distribution Unit (PDU)

Bombardier Secret UAV


Bombardier ACJC
Global 5000 Global Express XRS Airbus A320 VIP
Rockwell Collins, Cedar Rapids, IA
PDU included in Rockwell Collins Airshow 21

Fall 2002 Started Development


July 2005 First Shipset Delivered

G5000 and XRS Shipset Content


6 DC and 5 AC Power Distribution Units (PDU)

Airbus Business Jet AC PDU (5)


6 AC and 6 DC PDUs per aircraft
DC PDU (6)
Over 1000 PDUs shipped to date
Power & Data Systems Thermal Management Fluid Management & Sensor Suites 28
AMETEK Aerospace & Defense

Utility Control Switching Module


PDU Utility Rack Circuit Card Individual Solid State Line / Load Control
20 loads (single channel) or
40 Loads (dual Channel)
Isolation, Redundancy and Arbitration
Cross channel Communications to maximize
reliability
Load Status
(On / Off / Arc Fault / Inoperative / Voltage /
Current)
Customizable (factory programmable trip
settings)
Expandable (multiple single/dual card
applications)
Automatic or “informed” Load Shedding
Power System diagnostics / Prognostics
Honeywell Primus Epic® maintenance support
MAU Avionics Rack
Power & Data Systems Thermal Management Fluid Management & Sensor Suites 29
AMETEK Aerospace & Defense

Secondary Power Distribution Unit (SPDU)


Single • Individual Solid State Line / Load Control
Bus
SPDU • 54 DC loads - 300A total input
• 3 AC Loads (can be grouped for 3 phase)
• Isolation, Redundancy and Arbitration
• Cross channel Communications to maximize
reliability
• Load Status
• (On / Off / Arc Fault / Inoperative / Voltage /
Current)
• Automatic or “informed” Load Shedding
• Power System diagnostics / Prognostics
maintenance support

Multi-Bus SPDU
Power & Data Systems Thermal Management Fluid Management & Sensor Suites 30
AMETEK Aerospace & Defense

Key SPDU Features


• Multiple Power Bus Inputs
• Dual Redundant Architecture
• AMPHION-based solid-state switching and protection Severe Helo
Environment
• Modular Design SPDU
• Passive Cooling
• Serviceable Solid-state Power Controllers
– Modules replaceable in-field
• Flexible SSPC configurations – Software adjustable trip points
• ARINC429 Communications and CAN bus Communications
– Control and power system monitoring
• High-Speed Ethernet GSE interface
• Up to 16 SPDU’s can be installed on one aircraft backbone

Power & Data Systems Thermal Management Fluid Management & Sensor Suites 31
AMETEK Aerospace & Defense

SPDU Block Diagram


A 429 RCCB A 429
RX2 CAN 1 Ethernet RCCB Outputs RX2 CAN 1
Ethernet
A 429 Outputs A 429 A 429
A 429 DC Power- DC Power-
RX1 RX1 TX1 CAN 2
TX1 CAN 2 CH A CH B 2
2

RCCB Drive RCCB Drive


outputs outputs
Discrete Discrete Input CPU Power CPU Power Discrete Input Discrete
Inputs 19 conditioning Supply Supply conditioning 19 inputs
Processor Processor
Discrete Discrete Output SSPC Power SSPC Power Discrete Output Discrete
Outputs 8 drives Supply Supply drives 8 Outputs

CPU & Communication Module CPU & Communication Module


C
Serial Bus O
N
I2C Bus A2 N
I2C Bus A1 E
C
T
O I2C Bus B1
R
I2C Bus B2

AC DC DC DC DC DC DC DC DC DC DC
115V AC 3Ф

AC Outputs (0..2) DC Outputs (0..27) DC Outputs (0..27)

Channel A Channel B

Power & Data Systems Thermal Management Fluid Management & Sensor Suites 32
AMETEK Aerospace & Defense

Backplane Layout
Inter Processor Connector

J66

DC Output Connector
J71 J61 J63 J21 J22 J23 J24 J25
IO Connector [from J2]
ARINC, CAN, Discrete

J16

[to J6]
SSPC SSPC SSPC SSPC SSPC
CPU &
Module Module Module Module Module
Communi
Slot 1 Slot 2 Slot 3 Slot 4 Slot 5
cation
J12 Module
SSPC CPU J41 J42 J43 J44 J45
Power Power c

DC Output Connector
Module Module
J51 J52 J53 J54 J55

[to J7]
J17
Maintenance Connector

J64
[from J3]

J13 J72 J62 J31 J32 J33 J34 J35

J65

I2C connector for AC


Power Connectors SSPC Signal Connectors
Module
(VPN Series)

Power & Data Systems Thermal Management Fluid Management & Sensor Suites 33
AMETEK Aerospace & Defense

System Architecture
MCDU 1 MCDU 2
ARINC 429 RX2A .

ARINC 429 RX1B .

ARINC 429 RX2B .


ARINC 429 TX1A .

ARINC 429 TX1B .


ARINC 429 RX1A .

Discrete Discrete
Discrete Discrete
Inputs Outputs
Inputs Outputs

Discrete Discrete Discrete Discrete


Inputs Outputs Inputs Outputs
Channel A
Channel A
Bus Input
Channel Bus Input
Channel
A Loads
SPDU 1 SPDU 3 A Loads
Channel A Channel A
Bus Input Bus Input
Channel Channel
A Loads A Loads
SPDU 2 SPDU 4
Channel B
Channel B
Bus Input
Channel Bus Input
Channel
B Loads
B Loads
Channel B Channel B
Bus Input Bus Input
Channel Channel
B Loads B Loads

Power & Data Systems Thermal Management Fluid Management & Sensor Suites 34
AMETEK Aerospace & Defense

Complete Power Distribution System


• Four SPDU’s will RS-485/
CANBUS
RS-485/
CANBUS

provide complete
power distribution SPDU-3 SPDU-4

for a typical twin EMERG


ELECTR
LOADS
A
55A
A
EMERG ELECTR
LOADS

engine bizjet or helo ELECTR


LOADS
B
Forward
Area 60A 160A B
ELECTR
LOADS

130A

Emergency
PPDU

LH BATT RH BATT

L Main Bus R Main Bus


Left PPDU Right PPDU
LH RH
RDPB RDPB

A B SPDU-1 SPDU-2 B A
70A 130A Aft 40A 160A
fuselage
ELECTR

ELECTR
ELECTR

ELECTR
EMERG
EMERG

LOADS

LOADS
LOADS

LOADS

Power & Data Systems Thermal Management Fluid Management & Sensor Suites 35
AMETEK Aerospace & Defense

Primary Power Distribution Unit (PPDU)

• AMETEK designed and manufactured to


interface with other power system funtions
• Built in data acquisition to simplify aircraft
wiring
• Option to combine or share functionality with
AMETEK Generator Control Unit
• Software control of switching to implement
advanced control methods
• Advanced BIT monitoring and fault recording
• Utilize AMETEK custom designed contactors
as needed

Power & Data Systems Thermal Management Fluid Management & Sensor Suites 36
AMETEK Aerospace & Defense

AMETEK Advanced Industries


Generator Control Units

• Monitors voltage and current


• Analog and Digital Models
• Enhanced BIT and Diagnostic Capability
• Status Information Provided to Aircraft CMC Using
Customer Specified Protocols
• Triple Redundant Over Voltage Protection
• Dual MLR Design for Increased Reliability
• Up to Six Contactor Drive Outputs Available to Integrate Into
Distribution System Contactor Logic Requirements
• Fully Compliant to RTCA/DO-160D Requirements and
RTCA/DO-178B, Level B

Power & Data Systems Thermal Management Fluid Management & Sensor Suites 37
AMETEK Aerospace & Defense

AMETEK Advanced Industries


Starter-Generator Products

• Available in 200, 325, and 400 Amp Models


• 1500 Hour “No Touch” TBO
• Approaching 1000 units in Service
• Direct or QAD Mounting Configurations
• Ram or Bleed Air Cooling
• TSO Approvals on All Models
• Currently Selected For Use in Twelve Separate
Applications With Major Aircraft Manufacturers
• Current Efforts Underway to Develop Brushless
Starter-Generator

Power & Data Systems Thermal Management Fluid Management & Sensor Suites 38
AMETEK Aerospace & Defense

AI - PDS Aircraft Synergies


1 wire per circuit 5 wire
20 circuits per analog
PDU connection

PDU
GCU
GCU
PDU

800 feet
AMETEK
Traditional wire savings System
System
3 wire local
digital
2 wire connection
digital
• AMETEK smart PDU performs data connection
acquisition without software
– Relies on processing power of AI digital PDU
DGCU
GCU DGCU
PDU
– Also provide detailed data on electrical
system performance
• Digital data to cockpit simplifies
avionics data acquisition

Power & Data Systems Thermal Management Fluid Management & Sensor Suites 39
AMETEK Aerospace & Defense

Aircraft System Integration


• Integrate data and power in one box to save weight, space, and cost
• Sensors interfaces built into power boxes
– Provide data to other aircraft systems
– Automated control of loads based on real time analog and discrete inputs
• Heater controller based on temperature measurement
• Dimming based on pilot adjustment inputs
• Flap actuator control based on flap position sensor and pilot commands
• Automated fuel balancing by control of electric transfer pump and valves

• Monitoring and control based on power


– Fault monitoring of fans based on fan current draw
– Eliminate weight and cost of independent fans speed sensors

• Data gathering can easily be added


based on existing AMETEK products
– 15 discrete inputs
– 10 analog inputs
– 10 discrete outputs

Power & Data Systems Thermal Management Fluid Management & Sensor Suites 40
AMETEK Aerospace & Defense

Data Acquisition & Display

Generic Indicators Altimeter

Standby
Instruments

Air Data Computers Signal Conditioner


Power & Data Systems Thermal Management Fluid Management & Sensor Suites 41
AMETEK Aerospace & Defense

Data Acquisition • DC ANALOG INPUTS (25 PER


CHANNEL)
– DC VOLTAGE, PRESSURE BRIDGE,
THERMOCOUPLE, RTD, POT, etc.
• ANALOG DISCRETE INPUTS (56)
– GND/OPEN, 28V/OPEN, DRY CIRCUIT

• AC ANALOG INPUTS (24)


– SYNCHRO, LVDT, VR, FF, RPM

• ARINC 429 I/O (21)


– SOFTWARE SELECTABLE SPEED

• ANALOG & DIGITAL DATA HUB • RS422 OR RS232 (2)


FOR MOST AIRCRAFT – DOWNLOAD SW, UPLOAD FAULTS

SYSTEMS • ASCB (3)


– HONEYWELL AVIONICS STANDARD
• Standard Card Architecture COMMUNICATIONS BUS
– One or two isolated channels per DAU
– Motherboard with plug-in function cards • ARINC 717 (1)
– Up to 15 function cards per box – FLIGHT DATA RECORDER OUTPUT
– Subsidiary processors possible
– Standard ARINC 600 3 MCU box • ANALOG DISCRETE OUTPUTS (32)
– GND/OPEN, 28V/GND, CROWBAR
– Light weight, No cooling air required

Power & Data Systems Thermal Management Fluid Management & Sensor Suites 42
AMETEK Aerospace & Defense

New Products and Development Efforts


AMETEK Advanced Industries
Linear Actuators

Linear Actuator
 ACL12 Series
 1.0” x 2.0” basic foot print
 Brush motor
 Strokes from 0.5” up to 4.0”
 Loads up to 250 lbs
 Single and dual ram design
 No load Speeds from .038 to .510 inches per second
 Applications: Rudder & Aileron Trim, FOD door
 Matrix design utilizes part commonality
 RTCA/DO-160 Qualification ongoing (est.
completion:1/2008)
 Near Hermetic seal – Vent allows air in but keeps moisture
out.
 Brushless motor potential (+4” case)
 Rod end over-torque protection
 Position feed back via Potentiometer

Power & Data Systems Thermal Management Fluid Management & Sensor Suites 43
AMETEK Aerospace & Defense

New Products and Development Efforts


AMETEK Advanced Industries
Brushless Hydraulic Pump Drive Motors

 Brushless, DC Motor Design


 Totally Enclosed and Self Cooled
 Integrated Drive Electronics
 Rated Output Power Up To 3.5 Hp
 Speed Range For Typical Pump Requirements
 Locked Rotor and Thermal Overload Protection
 Sized For Standard Aux. Pump Applications
 Will Be Qualified to RTCA/DO-160E Levels

Power & Data Systems Thermal Management Fluid Management & Sensor Suites 44

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